ABB industrial drives Hardware manual ACS880-01 drives (0.55 to 250 kW, 0.
List of related manuals Drive hardware manuals and guides ACS880-01 hardware manual ACS880-01 quick installation guide for frames R1 to R3 ACS880-01 quick installation guide for frames R4 and R5 ACS880-01 quick installation guide for frames R6 to R9 ACS880-01 +P940/+P944 drives for cabinet installation supplement ACS880-01 assembly drawings for cable entry boxes of IP21 frames R5 to R9 ACS-AP-x assistant control panels user’s manual Vibration dampers for ACS880-01 drives (frames R4 and R5, option +C131) ins
Hardware manual ACS880-01 drives (0.55 to 250 kW, 0.75 to 350 hp) Table of contents 1. Safety instructions 4. Mechanical installation 6. Electrical installation 8. Start-up 2015 ABB Oy. All Rights Reserved.
Table of contents List of related manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1. Safety instructions What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Use of warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety in installation and maintenance . . . . . . . . . . . . . .
Examining the installation site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Necessary tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Moving the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Unpacking and examining the delivery (frames R1 to R5) . . . . . . . . . . . . . . . . . . . . . . . . . . .
Signals in separate cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Signals allowed to be run in the same cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Relay cable type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Control panel cable length and type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Routing the cables . . . .
Jumpers and switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . External power supply for the control unit (XPOW) . . . . . . . . . . . . . . . . . . . . . . . . . AI1 and AI2 as Pt100, Pt1000, PTC and KTY84 sensor inputs (XAI, XAO) . . . . . . Drive-to-drive link (XD2D) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DIIL input (XD24:1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacing the main cooling fans of frame R9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing the drive (IP21, UL Type 1, frames R1 to R9) . . . . . . . . . . . . . . . . . . . . . . . . . . . Capacitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Reforming the capacitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Memory unit . . . . . . . . . . .
Compliance with the European Low Voltage Directive . . . . . . . . . . . . . . . . . . . . . . . . . Compliance with the European EMC Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Applicable standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Compliance with the European RoHS Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Compliance with the European Machinery Directive . . . . . . . . . .
Single drive (internal power supply) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Multiple drives (internal power supply) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Multiple drives (external power supply) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operation principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Common mode filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . When is a common mode filter needed? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . du/dt filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . When is a du/dt filter needed? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety instructions 13 1 Safety instructions What this chapter contains This chapter contains the safety instructions which you must obey when installing, operating and servicing the drive. If ignored, physical injury or death may follow, or damage may occur to the drive, motor or driven equipment. Read the safety instructions before you work on the unit.
Safety instructions Safety in installation and maintenance Electrical safety These warnings are intended for all who work on the drive, motor cable or motor. WARNING! Ignoring the following instructions can cause physical injury or death, or damage to the equipment: • Only qualified electricians are allowed to install and maintain the drive. • Never work on the drive, motor cable or motor when main power is applied.
Safety instructions 15 Grounding These instructions are intended for all who are responsible for the grounding of the drive. WARNING! Ignoring the following instructions can cause physical injury, death, increased electromagnetic interference and equipment malfunction: • Ground the drive, motor and adjoining equipment to ensure personnel safety in all circumstances, and to reduce electromagnetic emission and interference.
Safety instructions Permanent magnet motor drives These are additional warnings concerning permanent magnet motor drives. WARNING! Ignoring the instructions can cause physical injury or death, or damage to the equipment: • Do not work on the drive when the permanent magnet motor is rotating. Also, when the supply power is switched off and the inverter is stopped, a rotating permanent magnet motor feeds power to the intermediate circuit of the drive and the supply connections become live.
Safety instructions 17 General safety These instructions are intended for all who install and service the drive. WARNING! Ignoring the following instructions can cause physical injury or death, or damage to the equipment: • Use safety shoes with a metal toe cap to avoid foot injury. Wear protective gloves and long sleeves. Some parts have sharp edges. • Handle the unit carefully. • For frame sizes R6 to R9: Lift the drive using the lifting eyes of the unit. Do not tilt the drive.
Safety instructions Printed circuit boards WARNING! Ignoring the following instructions can cause damage to the printed circuit boards: • Wear a grounding wrist band when handling the boards. Do not touch the boards unnecessarily. The printed circuit boards contain components sensitive to electrostatic discharge. Safe start-up and operation General safety These warnings are intended for all who plan the operation of the drive or operate the drive.
Safety instructions 19 Permanent magnet motor drives WARNING! Do not run the motor over the rated speed. Motor overspeed leads to overvoltage which may damage or explode the capacitors in the intermediate circuit of the drive.
Safety instructions
Introduction to the manual 21 2 Introduction to the manual What this chapter contains This chapter describes the manual. It contains a flowchart of steps for checking the delivery, installing and starting up the drive. The flowchart refers to chapters/sections in this manual and to other manuals. Target audience This manual is intended for people who plan the installation, install, start-up, use and service the drive. Read the manual before working on the drive.
Introduction to the manual Electrical installation gives instructions on wiring the drive. Installation checklist contains a list for checking the mechanical and electrical installation of the drive. Start-up describes the start-up procedure of the drive. Fault tracing describes the fault tracing of the drive. Maintenance contains preventive maintenance instructions.
Introduction to the manual 23 Quick installation, start-up and operating flowchart Task See Plan the electrical installation and acquire the accessories needed (cables, fuses, etc.). Planning the electrical installation (page 57) Check the ratings, required cooling air flow, input power connection, compatibility of the motor, motor connection, and other technical data. Technical data (page 145) Check the installation site.
Introduction to the manual Terms and abbreviations Term/ Explanation Abbreviation EMC Electromagnetic compatibility EMI Electromagnetic interference EMT Electrical metallic tubing FAIO-01 Optional analog I/O extension module FDIO-01 Optional digital /O extension module FIO-01 Optional digital I/O extension module FIO-11 Optional analog I/O extension module FCAN-01 Optional FCAN-01 CANopen adapter module FCNA-01 Optional ControlNet™ adapter module FDNA-01 Optional DeviceNet™ adapter
Operation principle and hardware description 25 3 Operation principle and hardware description What this chapter contains This chapter briefly describes the operation principle and construction of the drive. Product overview The ACS880-01 is a drive for controlling asynchronous AC induction motors, permanent magnet synchronous motors, AC induction servomotors and ABB synchronous reluctance motors (SynRM motors) with option +N7502.
Operation principle and hardware description Main circuit The main circuit of the drive is shown below. ACS880-01 1 2 3 L1 L2 T1/U T2/V L3 T3/W 4 R- UDC+ UDCR+ 1 Rectifier. Converts alternating current and voltage to direct current and voltage. 2 DC link. DC circuit between rectifier and inverter. 3 Inverter. Converts direct current and voltage to alternating current and voltage. 4 Brake chopper.
Operation principle and hardware description 27 Layout (IP21, UL Type 1) The components of the standard IP21 drive are shown below (view of frame R5).
Operation principle and hardware description Layout (IP55, option +B056) The components of the IP55 drive (option +B056) are shown below (view of frame R4).
Operation principle and hardware description 29 Layout (UL Type 12, option +B056) The components of the UL Type 12 drive (option +B056) are shown below (view of frame R6).
Operation principle and hardware description Overview of power and control connections .......... .......... The diagram shows the power connections and control interfaces of the drive. FXXX PE Slot 2 X12 ...... ...... FXX .......... .......... .......... .......... 4 Slot 1 1 X208 X13 Slot 3 3 2 6 ... 5 ... L1 PE L1 U/T1 L2 L2 V/T2 L3 L3 W/T3 UDC+ R+ UDC- R- 1 2 3 4 7 ..... .....
Operation principle and hardware description 31 External control connection terminals The layout of external control connection terminals of the drive is shown below.
Operation principle and hardware description Control panel The control panel can be removed by pulling it forward from the top edge and reinstalled in reverse order. For the use of the control panel, see the firmware manual or ACS-AP assistant control panels user’s manual (3AUA0000085685 [English]). Control panel mounting platform cover In deliveries without control panel (option + 0J400) the control panel mounting platform is covered.
Operation principle and hardware description 33 Type designation label The type designation label includes an IEC and NEMA rating, appropriate markings, a type designation and a serial number, which allow identification of each unit. The type designation label is located on the front cover. An example label is shown below. 1 4 3 2 5 No. Description 1 Type designation, see section Type designation key on page 33.
Operation principle and hardware description CODE DESCRIPTION 5 380…500 V 7 525…690 V Option codes (plus codes) Degree of protection B056 IP55 (UL Type 12) Construction C131 Vibration dampers for frames R4 to R9 C132 Marine type approved drive. Requires option +C131 in wall installations for frames R4 to R9. Includes common mode filter for frames R6 to R9. C135 Drive for flange mounting. Removes the cable entry box.
Operation principle and hardware description 35 CODE DESCRIPTION L508 FDCO-02 optical DDCS communication adapter module L515 FEA-03 I/O extension adapter L516 FEN-21 resolver interface module L517 FEN-01 TTL incremental encoder interface module L518 FEN-11 absolute encoder interface module L525 FAIO-01 analog I/O extension module L526 FDIO-01 digital I/O extension module Control program N7502 Enables setting of synchronous reluctance motor parameters in the drive control program.
Operation principle and hardware description
Mechanical installation 37 4 Mechanical installation What this chapter contains This chapter gives a description of the mechanical installation of the drive. Safety WARNING! For frame sizes R6 to R9: Use the lifting eyes of the drive when you lift the drive. Do not tilt the drive. The drive is heavy and its center of gravity is high. An overturning drive can cause physical injury.
Mechanical installation Examining the installation site The drive must be installed in an upright position with the cooling section against a wall. All IP21 (UL Type 1) and IP55 drives and UL Type 12 drives of frames R1 to R3 can be installed tightly side by side. For UL Type 12 drives of frames R4 to R9, leave 100 mm (4 in) between the hoods. Make sure that the installation site agrees with these requirements: • The installation site has sufficient ventilation to prevent overheating of the drive.
Mechanical installation 39 Moving the drive Move the transport package by pallet truck to the installation site.
Mechanical installation Unpacking and examining the delivery (frames R1 to R5) This illustration shows the layout of the transport package. Examine that all items are present and there are no signs of damage. Read the data on the type designation label of the drive to make sure that the drive is of the correct type. IP21 (UL Type 1) 77 11 22 66 33 11 10 10 55 13 99 88 Item 44 Description Item Description 1 Drive with factory installed options. Control cable grounding shelf.
Mechanical installation 41 IP55 (UL Type 12) ,' VWLFNHU HQG 3 4 9 2 8 7 10 6 12 14 5 1 11 13 15 Item 3 3AXD50000003341 Description Item 1 Printed quick guides and manuals, multilingual residual voltage warning sticker 7…11 Cushions and cardboard support 2 Manuals CD 12 PET straps 3 Cardboard tray 13 Hood included in frames R4 and R5. The hood is required only in UL Type 12 installations.
Mechanical installation Frame R5 cable entry box (IP21, UL Type 1) This illustration shows the contents of the cable entry box package. The package also includes an assembly drawing which shows how to install the cable entry box to the drive module frame.
Mechanical installation 43 Unpacking and examining the delivery (frames R6 to R9) This illustration shows the layout of the transport package. Examine that all items are present and there are no signs of damage. Read the data on the type designation label of the drive to make sure that the drive is of the correct type. IP21 (UL Type 1) 3 8 7 2 6 1 5 Item 9 Description 4 3axd50000012445 Item Description 1 Drive with factory installed options 6 Cushion 2 Cable entry box.
Mechanical installation IP55 (UL Type 12) 2 7 6 5 8 1 4 3axd50000012445 3 Item Description Item Description 1 Drive with factory installed options 5 Cushion 2 Cardboard cover 6 Straps 3 Stopper 7 Hood (required only in UL Type 12 installation) 4 Pallet tray 8 Printed quick guides and manuals CD and multilingual residual voltage warning sticker To unpack: • Cut the straps (6). • Remove the top cardboard cover (3) and cushion (4). • Lift the cardboard sleeve (5).
Mechanical installation 45 Frame R6 cable entry box (IP21, UL Type 1) This illustration shows the contents of the cable entry box package. The package also includes an assembly drawing which shows how to install the cable entry box to the drive module frame.
Mechanical installation Frame R7 cable entry box (IP21, UL Type 1) This illustration shows the contents of the cable entry box package. The package also includes an assembly drawing which shows how to install the cable entry box to the drive module frame.
Mechanical installation 47 Frame R8 cable entry box (IP21, UL Type 1) This illustration shows the contents of the cable entry box package. There is also an assembly drawing which shows how to install the cable entry box to the drive module frame.
Mechanical installation Frame R9 cable entry box (IP21, UL Type 1) This illustration shows the contents of the cable entry box package. The package also includes an assembly drawing which shows how to install the cable entry box to the drive module frame.
Mechanical installation 49 Installing the drive This section tells you how to install the drive on wall without vibration dampers. Installing vibration dampers (option +C131) Marine type approval (option +C132) requires the installation of vibration dampers for frames R4 to R9 in wall installations.
Mechanical installation Frames R1 to R4 (IP21, UL Type 1) 1. See the dimensions in chapter Dimension drawings. Mark the locations for the four mounting holes. 2. Drill the mounting holes. 3. Start the screws or bolts into the mounting holes. 4. Position the drive onto the screws on the wall. 5. Tighten the screws in the wall securely.
Mechanical installation 51 Frames R5 to R9 (IP21, UL Type 1) 1. See the dimensions in chapter Dimension drawings. Mark the locations for the four or six mounting holes. Note: The lowest holes/mounting screws are not necessarily needed. If you use also them, you can replace the drive module without removing the cable entry box from the wall. 2. Drill the mounting holes. 3. Start the screws or bolts into the mounting holes. 4. Position the drive module onto the screws on the wall. 5.
Mechanical installation IP21 (UL Type 1) R5 … R9 Screw size 200 mm (7.87”) 2 3 R5 M5 R6 M8 R7 M8 R8 M8 R9 M8 1 5 300 mm (11.
Mechanical installation 53 Frames R1 to R9 (IP55, UL Type 12) Note: Do not open or remove the cable entry box for easier installation. The gaskets do not fulfill the degree of protection if the box is opened. 1. See the dimensions in chapter Dimension drawings. Mark the locations for the four or six mounting holes. The lowest holes are not necessarily needed. 2. Drill the mounting holes. 3. Start the upper screws or bolts into the mounting holes. 4. Position the drive onto the upper screws on the wall.
Mechanical installation IP55 (UL Type 12) R1…R9 200 mm (7.87”) 3 UL Type 12 (R4…R9) 5 1 2 6 300 mm (11.
Mechanical installation 55 Flange mounting See Flange mounting kit installation supplement (3AXD50000019100 [English]). Cabinet installation This section gives the basic cabinet installation instructions for the drive. For more information, see ACS880-01 +P940 drives for cabinet installation supplement (3AUA0000145446 [English]). Cooling Make sure that there is sufficient cooling: • Make sure that the temperature of the cooling air that goes into the drive does not exceed +40 °C (+104 °F).
Mechanical installation Note: You can remove the front cover of the drive module for better cooling. Grounding inside the cabinet Leave the contact surfaces of the attaching points of the drive unpainted (bare metalto-metal contact). The drive frame will be grounded to the PE busbar of the cabinet via the attaching surfaces, screws and the cabinet frame. Alternatively, use a separate grounding conductor between the PE terminal of the drive and the PE busbar of the cabinet.
Planning the electrical installation 57 5 Planning the electrical installation What this chapter contains This chapter contains instructions for planning the electrical installation of the drive. Some instructions are mandatory to follow in every installation, others provide useful information that only concerns certain applications. Limitation of liability The installation must always be designed and made according to applicable local laws and regulations.
Planning the electrical installation European Union To meet the European Union Directives, according to standard EN 60204-1, Safety of Machinery, the disconnecting device must be one of the following types: • switch-disconnector of utilization category AC-23B (EN 60947-3) • disconnector that has an auxiliary contact that in all cases causes switching devices to break the load circuit before the opening of the main contacts of the disconnector (EN 60947-3) • circuit breaker suitable for isolation
Planning the electrical installation 59 Protecting the motor insulation and bearings The drive employs modern IGBT inverter technology. Regardless of frequency, the drive output comprises pulses of approximately the drive DC bus voltage with a very short rise time. The pulse voltage can almost double at the motor terminals, depending on the attenuation and reflection properties of the motor cable and the terminals. This can cause additional stress on the motor and motor cable insulation.
Planning the electrical installation Motor type Nominal AC supply voltage Requirement for Motor insulation system ABB du/dt and common mode filters, insulated N-end motor bearings PN < 100 kW and frame size < IEC 315 100 kW < PN < 350 kW or IEC 315 < frame size < IEC 400 134 hp < PN < 469 hp PN < 134 hp and frame size < NEMA 500 or NEMA 500 < frame size < NEMA 580 ABB motors Random- UN < 500 V wound 500 V < UN < 600 V M2_,M3_ and M4_ Standard - +N Standard + du/dt + du/dt + N or Reinforced
Planning the electrical installation 61 Motor type Nominal AC supply voltage Requirement for Motor insulation system ABB du/dt and common mode filters, insulated N-end motor bearings PN < 100 kW and frame size < IEC 315 PN < 134 hp and frame size < NEMA 500 100 kW < PN < 350 kW or IEC 315 < frame size < IEC 400 134 hp < PN < 469 hp or NEMA 500 < frame size < NEMA 580 Non-ABB motors Random- UN < 420 V wound and form- 420 V < U < 500 V N wound Standard: ÛLL = 1300 V - + N or CMF Standard: ÛLL = 1300
Planning the electrical installation The abbreviations used in the table are defined below. Abbr. Definition UN Nominal AC line voltage ÛLL Peak line-to-line voltage at motor terminals which the motor insulation must withstand PN Motor nominal power du/dt du/dt filter at the output of the drive. Available from ABB as an optional add-on kit. CMF Common mode filter. Depending on the drive type, CMF is available from ABB as an optional add-on kit.
Planning the electrical installation 63 Additional requirements for ABB high-output and IP23 motors The rated output power of high output motors is higher than what is stated for the particular frame size in EN 50347 (2001). This table shows the requirements for ABB random-wound motor series (for example, M3AA, M3AP and M3BP).
Planning the electrical installation Additional requirements for non-ABB high-output and IP23 motors The rated output power of high output motors is higher than what is stated for the particular frame size in EN 50347 (2001). The table below shows the requirements for random-wound and form-wound non-ABB motors.
Planning the electrical installation 65 Additional data for calculating the rise time and the peak line-to-line voltage If you need to calculate the actual peak voltage and voltage rise time considering the actual cable length, proceed as follows: • Peak line-to line voltage: Read the relative ÛLL/UN value from the appropriate diagram below and multiply it by the nominal supply voltage (UN). • Voltage rise time: Read the relative values ÛLL/UN and (du/dt)/UN from the appropriate diagram below.
Planning the electrical installation 3.0 ÛLL/UN 2.5 2.0 A 1.5 1.0 du/dt ------------- (1/s) UN 0.5 0.0 100 200 300 l (m) 5.5 5.0 4.5 B du/dt ------------- (1/s) UN 4.0 3.5 3.0 ÛLL/UN 2.5 2.0 1.5 1.0 100 A Drive with du/dt filter B Drive without du/dt filter l Motor cable length 200 300 l (m) ÛLL/UN Relative peak line-to-line voltage (du/dt)/UN Relative du/dt value Note: ÛLL and du/dt values are approximately 20% higher with resistor braking.
Planning the electrical installation 67 Additional note for sine filters Sine filters protect the motor insulation system. Therefore, du/dt filter can be replaced with a sine filter. The peak phase-to-phase voltage with the sine filter is approximately 1.5 · UN. Selecting the power cables General rules Select the input power and motor cables according to local regulations: • Select a cable capable of carrying the drive nominal current. See section Ratings (page 146) for the rated currents.
Planning the electrical installation Cross-sectional area of the phase conductors Minimum cross-sectional area of the corresponding protective conductor S (mm2) Sp (mm2) S < 16 S 16 < S < 35 16 35 < S S/2 Typical power cable sizes The table below gives copper and aluminum cable types with concentric copper shield for the drives with nominal current.
Planning the electrical installation 69 Drive type ACS88001- Frame size IEC 1) US 2) Cu cable type Al cable type Cu cable type Al cable type mm2 mm2 AWG/kcmil AWG/kcmil 032A-3 R3 3×10 - 8 - 038A-3 R3 3×10 - 8 - 045A-3 R4 3×16 3×35 6 - 061A-3 R4 3×25 3×35 4 - 072A-3 R5 3×35 3×50 3 - 087A-3 R5 3×35 3×70 3 - 105A-3 R6 3×50 3×70 1 - 145A-3 R6 3×95 3×120 2/0 - 169A-3 R7 3×120 3×150 3/0 - 206A-3 R7 3×150 3×240 250 MCM - 246A-3 R8 2 × (3×70
Planning the electrical installation Drive type Frame size IEC 1) US 2) Cu cable type Al cable type Cu cable type Al cable type mm2 mm2 R9 AWG/kcmil AWG/kcmil 2 × (3×150) 2 × (3×240) 2 × 250 MCM - 07A3-7 09A8-7 R5 3×1.5 - 14 12 R5 3×1.5 - 14 12 14A2-7 R5 3×2.
Planning the electrical installation 71 Recommended power cable types PE PE PE Symmetrical shielded cable with three phase conductors and a concentric PE conductor as shield. The shield must meet the requirements of IEC 61439-1, see page 67. Check with local / state / country electrical codes for allowance. Symmetrical shielded cable with three phase conductors and a concentric PE conductor as shield.
Planning the electrical installation Motor cable shield If the motor cable shield is used as the sole protective earth conductor of the motor, ensure that the conductivity of the shield is sufficient. See subsection General rules above, or IEC 61439-1. To effectively suppress radiated and conducted radiofrequency emissions, the cable shield conductivity must be at least 1/10 of the phase conductor conductivity. The requirements are easily met with a copper or aluminum shield.
Planning the electrical installation 73 Armored cable / shielded power cable Six conductor (3 phases and 3 ground) type MC continuous corrugated aluminum armor cable with symmetrical grounds is available from the following suppliers (trade names in parentheses): • Anixter Wire & Cable (Philsheath) • BICC General Corp (Philsheath) • Rockbestos Co. (Gardex) • Oaknite (CLX). Shielded power cables are available from Belden, LAPPKABEL (ÖLFLEX) and Pirelli.
Planning the electrical installation Control panel cable length and type In remote use, the cable connecting the control panel to the drive must not exceed three meters (10 ft). Cable type: shielded CAT 5e or better Ethernet patch cable with RJ-45 ends. Routing the cables Route the motor cable away from other cable routes. Motor cables of several drives can be run in parallel installed next to each other. The motor cable, input power cable and control cables should be installed on separate trays.
Planning the electrical installation 75 Separate control cable ducts Lead 24 V and 230 V (120 V) control cables in separate ducts unless the 24 V cable is insulated for 230 V (120 V) or insulated with an insulation sleeving for 230 V (120 V).
Planning the electrical installation Size the fuses at the distribution board according to instructions given in chapter Technical data. The fuses will protect the input cable in short-circuit situations, restrict drive damage and prevent damage to adjoining equipment in case of a short-circuit inside the drive. Circuit breakers The protective characteristics of circuit breakers depend on the type, construction and settings of the breakers.
Planning the electrical installation 77 Drive type ACS880-01- Frame size ABB miniature circuit breaker ABB moulded case circuit breaker (Tmax) Type kA 1) Type kA 1) - 03A3-3 R1 S 203 M/P-B/C 6 5 - 04A0-3 R1 S 203 M/P-B/C 6 5 - - 05A6-3 R1 S 203 M/P-B/C 10 5 - - 07A2-3 R1 S 203 M/P-B/C 13 5 - - 09A4-3 R1 S 203 M/P-B/C 13 5 - - 12A6-3 R1 S 203 M/P-B/C 20 5 - - 017A-3 R2 S 203 M/P-B/C 25 5 - - 025A-3 R2 S 203 M/P-B/C 32 5 - - 032A-3 R3 S 203 M/P-B/C 50
Planning the electrical installation Drive type ACS880-01- Frame size ABB miniature circuit breaker ABB moulded case circuit breaker (Tmax) Type kA 1) Type kA 1) 124A-5 R6 - - 1SDA068555R1 65 156A-5 R7 - - 1SDA068555R1 65 180A-5 R7 - - 1SDA054141R1 65 240A-5 R8 - - 1SDA054420R1 65 260A-5 R8 - - 1SDA054420R1 65 361A-5 R9 - - 1SDA054420R1 65 414A-5 R9 - - 1SDA054420R1 65 07A3-7 R5 S 803 S-B/C 13 4 1SDA067915R1 18 09A8-7 R5 S 803 S-B/C 20 4 1SDA06
Planning the electrical installation 79 Protecting the drive and the input power and motor cables against thermal overload The drive protects itself and the input and motor cables against thermal overload when the cables are sized according to the nominal current of the drive. No additional thermal protection devices are needed. WARNING! If the drive is connected to multiple motors, use a separate circuit breaker or fuses for protecting each motor cable and motor against overload.
Planning the electrical installation Connecting drives to a common DC system See ACS880-01 drives and ACS880-04 drive modules common DC systems application guide (3AUA0000127818 [English]). Implementing the Emergency stop function For safety reasons, install the emergency stop devices at each operator control station and at other operating stations where emergency stop may be needed. You can use the Safe torque off function of the drive to implement the Emergency stop function.
Planning the electrical installation 81 (3AUA0000132231 [English]). See also section Deratings for special settings in the drive control program on page 158. Implementing the Power-loss ride-through function Implement the power-loss ride-through function as follows: • Check that the power-loss ride-through function of the drive is enabled with parameter 30.31 Undervoltage control in the ACS880 primary control program.
Planning the electrical installation Using a contactor between the drive and the motor Implementing the control of the output contactor depends on how you select the drive to operate. See also section Implementing a bypass connection on page 82. When you have selected to use DTC motor control mode and motor ramp stop, open the contactor as follows: 1. Give a stop command to the drive. 2. Wait until the drive decelerates the motor to zero speed. 3. Open the contactor.
Planning the electrical installation 83 Example bypass connection An example bypass connection is shown below.
Planning the electrical installation Switching the motor power supply from drive to direct-on-line 1. Stop the drive and the motor with the drive control panel (drive in local control mode) or with the external stop signal (drive in remote control mode). 2. Open the main contactor of the drive with S11. 3. Switch the motor power supply from the drive to direct-on-line with S40. 4. Wait for 10 seconds to allow the motor magnetization to die away. 5. Start the motor with S41.
Planning the electrical installation 85 1 230 V AC 2 230 V AC 3 + 24 V DC 4 1) Relay outputs; 2) Varistor; 3) RC filter; 4) diode
Planning the electrical installation Connecting a motor temperature sensor to the drive I/O WARNING! IEC 60664 requires double or reinforced insulation between live parts and the surface of accessible parts of electrical equipment which are either non-conductive or conductive but not connected to the protective earth. To fulfill this requirement, the connection of a thermistor (and other similar components) to the digital inputs of the drive can be implemented in three alternate ways: 1.
Electrical installation 87 6 Electrical installation What this chapter contains This chapter gives instructions on wiring the drive. Warnings WARNING! Only qualified electricians are allowed to carry out the work described in this chapter. Follow the Safety instructions in the first chapter of this manual. Ignoring the safety instructions can cause physical injury or death.
Electrical installation Motor and motor cable Check the insulation of the motor and motor cable as follows: 1. Check that the motor cable is disconnected from the drive output terminals T1/U, T2/V and T3/W. 2. Measure the insulation resistance between each phase conductor and then between each phase conductor and the Protective Earth conductor using a measuring voltage of 1000 V DC. The insulation resistance of an ABB motor must exceed 100 Mohm (reference value at 25 °C or 77 °F).
Electrical installation 89 Checking the compatibility with IT (ungrounded) systems EMC filters +E200 and +E202 are not suitable for use in an IT (ungrounded) system. If the drive is equipped with filter +E200 or +E202, disconnect the filter before connecting the drive to the supply network. Undo the two screws which are marked with EMC AC and EMC DC on the skeleton. See EMC filter disconnecting instructions for ACS880-01 drives with filters +E200 and +E202 (3AUA0000125152 [English]).
Electrical installation Connecting the power cables Connection diagram ACS880-01 PE L1 L2 R- L3 UDC+ R+ UDC- T1/U T2/V T3/W 2b 2a 3 4 3 7 6 5 1 V1 U1 (PE) PE (PE) L1 L2 L3 W1 3~M 1 For alternatives, see section Selecting the supply disconnecting device on page 57. 2 Use a separate grounding PE cable (2a) or a cable with a separate PE conductor (2b) if the conductivity of the shield does not meet the requirements for the PE conductor (see page 67).
Electrical installation 91 Connection procedure for frames R1 to R3 1. Undo the mounting screws at the sides of the front cover. 2. Remove the cover by sliding it forward. 3. Attach the residual voltage warning sticker in the local language to the control panel mounting platform. 4. Remove the rubber grommets from the lead-through plate for the cables to be connected. 5. IP21 units: Fasten the cable connectors (included in the delivery in a plastic bag) to the cable lead-through plate holes. 6.
Electrical installation R1…R3 IP55 10 IP21 1 2 1 1 3 5 4
Electrical installation 93 R1…R3 9 8 8 6 6 PE PE PE 8 6 PE 8 10 10 T3/W T2/V T1/U UDC- R+ L3 L2 L1 R- L1, L2, L3, T1/U, T2/V, T3/W, R-, R+/UDC+, UDC 8 9 7 (N·m) (N·m) R1 0.6 1.8 R2 0.6 1.8 R3 1.7 1.
Electrical installation 11 Connection procedure for frames R4 and R5 1. Remove the front cover. IP21 units: Release the retaining clip with a screwdriver (a) and lift the cover from the bottom outwards (b). 2. For IP21 drives: Remove the cable entry box cover by undoing the mounting screw. 3. For frame R4: Remove the EMC shroud that separates the input and output cabling if needed for easier installation. 4.
Electrical installation 95 Note for cable lug installation (frame R5): Detach the connector and install a cable lug to the terminal post as follows: • Remove the combi screw that attaches the connector to its terminal post and pull the connector off. • Attach the cable lug to the conductor. • Put the cable lug onto the terminal post. Start the nut, and turn it at least two rotations by hand. WARNING! Before using tools, make sure that the nut/screw is not crossthreading.
Electrical installation R4, R5 3 IP55 1 IP21 1b 1a 2 4b 4a 4 3
Electrical installation 97 R4, R5 PE 5 7 6 6 PE 7 6
Electrical installation R4, R5 10 10 8 9 9 L1, L2, L3, T1/U, R-, R+/UDC+, T2/V, T3/W UDC(N·m) (N·m) (N·m) R4 3.3 3.3 2.9 R5 5.6 5.6 2.
Electrical installation 99 Connection procedure for frames R6 to R9 1. Remove the front cover: For IP21 drives: Release the retaining clip with a screwdriver (a) and pull the cover by the bottom outwards (b). 2. For IP21 drives: Remove the cable entry box cover by undoing the mounting screws. 3. Attach the residual voltage warning sticker in the local language next to the control unit. 4. Remove the side plates of the cable entry box by undoing the mounting screws. 5.
Electrical installation WARNING! Before using tools, make sure that the nut/screw is not crossthreading. Cross-threading will damage the drive and cause danger. • Tighten the combi screw to a torque of 30 N·m. • Tighten the conductor(s) to 40 N·m for frame R8 or to 70 N·m for frame R9. T1/U, T2/V and T3/W terminals • Remove the nut that attaches the connector to its busbar. • Put the conductor under the connector pressure plate and pretighten the conductor.
Electrical installation 101 17. Secure the cables outside the unit mechanically. Install the rubber grommets to the unused lead-through plate holes. Note for US cable conduit installation: See the quick installation guide. In case of a cable lug installation, use UL listed cable lugs and tools to agree with UL requirements. See page 191.
Electrical installation R6 … R9 IP55 1a 1b 2 IP21 33 5b 5a 4 4
Electrical installation 103 R6 … R9 R8, R9 6 7 PE 8a PE 7
Electrical installation R6 … R9 11 12 10 11 10 10 9 Frame L1, L2, L3, T1/U, T2/V, T3/W R-, R+/UDC+, UDC- T (Wire screw) T (Wire screw) M… M… N·m N·m T N·m R6 M10 30 M8 20 9.8 R7 M10 40 (30*) M10 30 9.8 R8 M10 40 M10 40 9.8 R9 M12 70 M12 70 9.
Electrical installation 105 R6 … R9 R8, R9 13 16
Electrical installation Grounding the motor cable shield at the motor end Always ground the motor cable shield at the motor end. For minimum radio frequency interference, ground the motor cable shield 360 degrees at the lead-through of the motor terminal box. DC connection The UDC+ and UDC- terminals are intended for common DC configurations of a number of drives, allowing regenerative energy from one drive to be utilized by the other drives in motoring mode.
Electrical installation 107 Default I/O connection diagram Wire sizes: 0.5 … 2.5 mm2 (24…12 AWG) Tightening torques: 0.5 N·m (5 lbf·in) for both stranded and solid wiring. Fault See the next page for the notes. XPOW External power input 1 +24VI 24 V DC, 2 A 2 GND XAI Reference voltage and analog inputs 1 +VREF 10 V DC, RL 1…10 kohm 2 -VREF -10 V DC, RL 1…10 kohm 3 AGND Ground 4 AI1+ Speed reference 0(2)…10 V, Rin > 200 kohm 1) 5 AI16 AI2+ By default not in use.
Electrical installation Notes: 1) Current [0(4)…20 mA, Rin = 100 ohm] or voltage [ 0(2)…10 V, Rin > 200 kohm] input selected with jumper J1. Change of setting requires reboot of control unit. 2) Current [0(4)…20 mA, Rin = 100 ohm] or voltage [ 0(2)…10 V, Rin > 200 kohm] input selected with jumper J2. Change of setting requires reboot of control unit. 3) Total load capacity of these outputs is 4.8 W (200 mA / 24 V) minus the power taken by DIO1 and DIO2.
Electrical installation 109 External power supply for the control unit (XPOW) External +24 V (2 A) power supply for the control unit can be connected to terminal block XPOW. Using an external supply is recommended if • the control board needs to be kept operational during input power breaks, for example, due to continuous fieldbus communication • immediate restart is needed after power breaks (that is, no control board power up delay is allowed).
Electrical installation Drive-to-drive link (XD2D) The drive-to-drive link is a daisy-chained RS-485 transmission line that allows basic master/follower communication with one master drive and multiple followers. Set termination activation jumper J3 (see section Jumpers and switches above) next to this terminal block to the ON position on the drives at the ends of the drive-to-drive link. On intermediate drives, set the jumper to the OFF position.
Electrical installation 111 DI6 (XDI:6) as PTC sensor input A PTC sensor can be connected to this input for motor temperature measurement as follows. The sensor resistance must not exceed the threshold resistance of the digital input at the motor normal operating temperature. Do not connect both ends of the cable shield directly to ground. If a capacitor cannot be used at one end, leave that end of the shield unconnected. See the firmware manual for parameter settings. +24VD DI6 T PTC 3.
Electrical installation Control cable connection procedure WARNING! Follow the safety instructions, page 14. Ignoring the instructions can cause physical injury or death, or damage to the equipment. 1. Disconnect the drive from the power line. Lock the main disconnecting device and ensure by measuring that there is no voltage. 2. Remove the front cover(s). See section Connecting the power cables starting from page 90. 3.
Electrical installation 113 0.5 N·m 1.5 N·m 7 6 7 5 1.
Electrical installation Connecting a PC WARNING! Do not connect the PC directly to the control panel connector of the control unit as this can cause damage. Connect a PC to the drive with an USB data cable (USB Type A <-> USB Type MiniB) as follows: 1. Lift the USB connector cover from bottom upwards. 2. Insert the USB cable Mini-B plug in the control panel USB connector. 3. Insert the USB cable A-plug in the USB connector of the PC. -> The panel displays: USB connected.
Electrical installation 115 Controlling several drives through panel bus One control panel (or PC) can be used to control several drives by constructing a panel bus. 1. Connect the panel to one drive using an Ethernet (eg. CAT5E) cable. Note for IP55 (UL Type 12) drives: Remove the front cover and put the cables through the control cable lead-throughs. • Use Menu – Settings – Edit texts – Drive to give a descriptive name to the drive. • Use parameter 49.
Electrical installation 1 IP55 (UL Type 12) IP21 (UL Type 1) 1 2 3 1 3 2
Electrical installation 117 Installing optional modules Note: In frames R1 and R2, 90° connector cannot be used in Slot 1. In other frames, there is 50 to 55 mm free space for the connector and its cable available on Slots 1, 2 and 3. Mechanical installation of I/O extension, fieldbus adapter and pulse encoder interface modules See page 30 for the available slots for each module. Install the optional modules as follows: WARNING! Follow the safety instructions, page 14.
Electrical installation 3 4 5 Wiring I/O extension, fieldbus adapter and pulse encoder interface modules See the appropriate optional module manual for specific installation and wiring instructions. See page 113 for the routing of the cables.
Electrical installation 119 Installation of safety functions modules The safety functions module can be mounted onto Slot 2 on the control unit or, in frames R7 to R9, also next to the control unit. Installation procedure into Slot 2 WARNING! Follow the safety instructions, page 14. Ignoring the instructions can cause physical injury or death, or damage to the equipment. 1. Disconnect the drive from the power line. Lock the main disconnecting device and ensure by measuring that there is no voltage. 2.
Electrical installation 3 X12 5 6 5 5a 5
Electrical installation 121 Installation next to the control unit on frames R7 to R9 WARNING! Follow the safety instructions, page 14. Ignoring the instructions can cause physical injury or death, or damage to the equipment. 1. Disconnect the drive from the power line. Lock the main disconnecting device and ensure by measuring that there is no voltage. 2. Remove the front cover (see page 102). 3. Insert the module carefully into its position. 4. Attach the module with four screws.
Electrical installation X12 1 6 5 4 4 4a 4
Installation checklist 123 7 Installation checklist What this chapter contains This chapter contains a list for checking the mechanical and electrical installation of the drive. Checklist Check the mechanical and electrical installation of the drive before start-up. Go through the checklist together with another person. WARNING! Only qualified electricians are allowed to carry out the work described below. Follow the complete safety instructions of the drive.
Installation checklist Check that … There is an adequately sized protective earth (ground) conductor between the motor and the drive. All protective earth (ground) conductors have been connected to the appropriate terminals and the terminals have been tightened (pull conductors to check). The supply voltage matches the nominal input voltage of the drive. Check the type designation label.
Start-up 125 8 Start-up What this chapter contains This chapter describes the start-up procedure of the drive. Startup procedure 1. Run setup of the drive control program according to the start-up instructions given in Quick start-up guide for ACS880 primary control program or in the firmware manual. • For drives with resistor braking (option +D151): see also section Start-up on page 247.
Start-up
Fault tracing 127 9 Fault tracing What this chapter contains This chapter describes the fault tracing possibilities of the drive. LEDs Where LED Color When the LED is lit Control panel mounting platform POWER Green Control unit is powered and +15 V is supplied to the control panel. FAULT Red Drive in fault state. Warning and fault messages See the firmware manual for the descriptions, causes and remedies of the drive control program warning and fault messages.
Fault tracing
Maintenance 129 10 Maintenance What this chapter contains This chapter contains preventive maintenance instructions. Maintenance intervals If installed in an appropriate environment, the drive requires very little maintenance. The table below lists the routine maintenance intervals recommended by ABB. The recommended maintenance intervals and component replacements are based on specified operational and environmental conditions.
Maintenance Descriptions of symbols Action I P R Description Visual inspection and maintenance action if needed Performance of on/off-site work (commissioning, tests, measurements or other work) Replacement of component Recommended annual maintenance actions by the user ABB recommends these annual inspections to ensure the highest reliability and optimum performance.
Maintenance 131 WARNING! Use a vacuum cleaner with antistatic hose and nozzle. Using a normal vacuum cleaner creates static discharges which can damage circuit boards. 1. Disconnect the drive from the power line. Lock the main disconnecting device and ensure by measuring that there is no voltage. 2. Remove the cooling fan(s). See section Fans below. 3. Blow clean compressed air (not humid or oily) from bottom to top and simultaneously use a vacuum cleaner at the air outlet to trap the dust.
Maintenance Replacing the main cooling fan of frames R1 to R3 WARNING! Obey the safety instructions, page 14. Ignoring the instructions can cause physical injury or death, or damage to the equipment. 1. Disconnect the drive from the power line. Lock the main disconnecting device and ensure by measuring that there is no voltage. 2. Release the retaining clip by pushing with a flat screwdriver and turning to the right. 3. Lift the fan assembly up. 4. Install the new fan assembly in reverse order.
Maintenance 133 Replacing the auxiliary cooling fan of IP55 frames R1 to R3 WARNING! Obey the safety instructions, page 14. Ignoring the instructions can cause physical injury or death, or damage to the equipment. 1. Disconnect the drive from the power line. Lock the main disconnecting device and ensure by measuring that there is no voltage. 2. Remove the front cover by undoing the mounting screws at the sides. 3. Unplug the fan power supply wires. 4. Lift the fan off. 5.
Maintenance Replacing the main cooling fan of frames R4 and R5 WARNING! Obey the safety instructions, page 14. Ignoring the instructions can cause physical injury or death, or damage to the equipment. 1. Disconnect the drive from the power line. Lock the main disconnecting device and ensure by measuring that there is no voltage. 2. Lift the fan mounting plate up from the front edge. 3. Unplug the power supply wires. 4. Lift the fan assembly off. 5. Install the new fan assembly in reverse order.
Maintenance 135 Replacing the auxiliary cooling fan of frames R4 and R5 (IP55 and option +C135) and IP21 frame R5 types ACS880-01-xxxx-7 WARNING! Obey the safety instructions, page 14. Ignoring the instructions can cause physical injury or death, or damage to the equipment. 1. Disconnect the drive from the power line. Lock the main disconnecting device and ensure by measuring that there is no voltage. 2. Remove the front cover. See page 96. 3. Unplug the fan power supply wires. 4. Lift the fan up. 5.
Maintenance Replacing the main cooling fan of frames R6 to R8 WARNING! Obey the safety instructions, page 14. Ignoring the instructions can cause physical injury or death, or damage to the equipment. 1. Disconnect the drive from the power line. Lock the main disconnecting device and ensure by measuring that there is no voltage. 2. Undo the mounting screws of the fan mounting plate (view from bottom below). 3. Pull the fan mounting plate down from the side edge. 4. Unplug the power supply wires. 5.
Maintenance 137 Replacing the auxiliary cooling fan of frames R6 to R9 WARNING! Obey the safety instructions, page 14. Ignoring the instructions can cause physical injury or death, or damage to the equipment. 1. Disconnect the drive from the power line. Lock the main disconnecting device and ensure by measuring that there is no voltage. 2. Remove the lower front cover (see page 99). 3.
Maintenance Replacing the IP55 auxiliary cooling fan of frames R8 and R9 WARNING! Obey the safety instructions, page 14. Ignoring the instructions can cause physical injury or death, or damage to the equipment. 1. Disconnect the drive from the power line. Lock the main disconnecting device and ensure by measuring that there is no voltage. 2. Remove the IP55 front cover. 3. Remove the lower front cover from the IP55 cover. 4. Unplug the fan power supply wires. 5. Remove the fan. 6.
Maintenance 139 4 3 3 5
Maintenance Replacing the main cooling fans of frame R9 WARNING! Obey the safety instructions, page 14. Ignoring the instructions can cause physical injury or death, or damage to the equipment. 1. Disconnect the drive from the power line. Lock the main disconnecting device and ensure by measuring that there is no voltage. 2. Undo the two mounting screws of the fan mounting plate (view from drive bottom below). 3. Turn the mounting plate downwards. 4. Disconnect the fan power supply wires. 5.
Maintenance 141 Replacing the drive (IP21, UL Type 1, frames R1 to R9) This section gives instructions for replacing the drive module without the cable entry box. This allows you to leave the cables installed (except from disconnecting the conductors). Note for IP55 (UL Type 12) drives: It is not allowed to remove the cable entry box. WARNING! Obey the safety instructions, page 14. Ignoring the instructions can cause physical injury or death, or damage to the equipment. 1.
Maintenance R4, R5 R1…R3 4 6 6 6 4 5 3 4 5 Capacitors The drive intermediate DC circuit employs several electrolytic capacitors. Their lifespan depends on the operating time of the drive, loading and ambient temperature. Capacitor life can be prolonged by lowering the ambient temperature. In frames R1 to R3, the capacitors are integrated to the ZINT board and in frames R4 to R5 to the ZMAC board. In frames R6 to R8, the capacitors are separate.
Maintenance 143 Capacitor failure is usually followed by damage to the unit and an input cable fuse failure, or a fault trip. Contact ABB if capacitor failure is suspected. Replacements are available from ABB. Do not use other than ABB specified spare parts. Reforming the capacitors Reform the capacitors if the drive has not been powered for a year or more. See page 33 for information on finding out the manufacturing date.
Maintenance Replacing the control panel battery The battery is housed on the rear of the control panel. Replace with a new CR 2032 battery. Dispose the old battery according to local disposal rules or applicable laws. Replacing safety functions modules (FSO-12, option +Q973) Do not repair safety functions modules. Replace a faulty module with a new one as described under Installation of safety functions modules on page 119.
Technical data 145 11 Technical data What this chapter contains This chapter contains the technical specifications of the drive, for example, the ratings, sizes and technical requirements, provisions for fulfilling the requirements for CE and other markings. Marine type-approved drives (option +C132) See ACS880-01/04+C132 marine type-approved drives supplement (3AXD50000010521 [English]) for the ratings, marine-specific data and reference to valid marine type approvals.
Technical data Ratings The nominal ratings for the drives with 50 Hz and 60 Hz supply are given below. The symbols are described below the table. IEC RATINGS Drive type Frame size ACS88001- Input rating Output ratings Nominal use Light-overload use Heavy-duty use I1N Imax IN PN SN ILd PLd IHd PHd A A A kW kVA A kW A kW UN = 230 V 04A6-2 R1 4.6 6.3 4.6 0.75 1.8 4.4 0.75 3.7 0.55 06A6-2 R1 6.6 7.8 6.6 1.1 2.6 6.3 1.1 4.6 0.75 07A5-2 R1 7.5 11.2 7.5 1.
Technical data 147 IEC RATINGS Drive type Frame size ACS88001- Input rating Output ratings Nominal use Light-overload use Heavy-duty use I1N Imax IN PN SN ILd PLd IHd PHd A A A kW kVA A kW A kW 087A-3 R5 87 122 87 45 60 83 45 72 37 105A-3 R6 105 148 105 55 73 100 55 87 45 145A-3 R6 145 178 145 75 100 138 75 105 55 169A-3 R7 169 247 169 90 117 161 90 145 75 206A-3 R7 206 287 206 110 143 196 110 169 90 246A-3 R8 246 350 246
Technical data IEC RATINGS Drive type Frame size ACS88001- Input rating Output ratings Nominal use Light-overload use Heavy-duty use I1N Imax IN PN SN ILd PLd IHd PHd A A A kW kVA A kW A kW UN = 500 V 02A1-5 R1 2.1 3.1 2.1 0.75 1.8 2.0 0.75 1.7 0.55 03A0-5 R1 3.0 4.1 3.0 1.1 2.6 2.8 1.1 2.1 0.75 03A4-5 R1 3.4 5.6 3.4 1.5 2.9 3.2 1.5 3.0 1.1 04A8-5 R1 4.8 6.8 4.8 2.2 4.2 4.6 2.2 3.4 1.5 05A2-5 R1 5.2 9.5 5.2 3.0 4.5 4.9 3.0 4.
Technical data 149 IEC RATINGS Drive type Frame size ACS88001- Input rating Output ratings Nominal use Light-overload use Heavy-duty use I1N Imax IN PN SN ILd PLd IHd PHd A A A kW kVA A kW A kW UN = 690 V 07A3-7 R5 7.3 12.2 7.3 5.5 8.7 6.9 5.5 5.6 4 09A8-7 R5 9.8 18 9.8 7.5 11.7 9.3 7.5 7.3 5.5 14A2-7 R5 14.2 22 14.2 11 17 13.5 11 9.8 7.5 018A-7 R5 18 30 18 15 22 17 15 14.2 11 022A-7 R5 22 44 22 18.5 26 21 18.
Technical data NEMA RATINGS Drive type Frame Input size rating ACS88001- Output ratings Max. current App. power Light-overload use PLd Heavy-duty use I1N Imax Sn ILd A A kVA A kW hp IHd A kW PHd hp 0.75 UN = 230 V 04A6-2 R1 4.4 6.3 1.8 4.4 0.75 1.0 3.7 0.55 06A6-2 R1 6.3 7.8 2.6 6.3 1.1 1.5 4.6 0.75 1.0 07A5-2 R1 7.1 11.2 3.0 7.1 1.5 2.0 6.6 1.1 1.5 10A6-2 R1 10.1 12.8 4.2 10.1 2.2 3.0 7.5 1.5 2.0 16A8-2 R2 16.0 18.0 7 16.0 4.0 5.
Technical data 151 NEMA RATINGS Drive type Frame Input size rating ACS88001- Output ratings Max. current App. power Light-overload use PLd Heavy-duty use I1N Imax Sn ILd A A kVA A kW hp IHd A kW PHd hp UN = 460 V 02A1-5 R1 2.1 3.1 1.8 2.1 0.75 1.0 1.7 0.55 0.75 03A0-5 R1 3.0 4.1 2.6 3.0 1.1 1.5 2.1 0.75 1.0 03A4-5 R1 3.4 5.6 2.9 3.4 1.5 2.0 3.0 1.1 1.5 04A8-5 R1 4.8 6.8 4.2 4.8 2.2 3.0 3.4 1.5 2.0 05A2-5 R1 5.2 9.5 4.5 5.2 3.0 3.0 4.
Technical data NEMA RATINGS Drive type Frame Input size rating ACS88001- Output ratings Max. current App. power Light-overload use I1N Imax Sn ILd A A kVA A PLd Heavy-duty use IHd kW hp A PHd kW hp UN = 575 V 07A3-7 R5 9 12.2 8.7 9 5.5 7.5 6.1 4.0 5.0 09A8-7 R5 11 18 11.7 11 7.5 10 9 5.5 7.5 14A2-7 R5 17 22 17 17 11 15 11 7.5 10 018A-7 R5 22 30 22 22 15 20 17 11 15 022A-7 R5 27 44 26 27 18.
Technical data 153 IHd Continuous rms output current allowing 50% overload for 1 minute every 5 minutes. * Continuous rms output current allowing 30% overload for 1 minute every 5 minutes. ** Continuous rms output current allowing 25% overload for 1 minute every 5 minutes. PHd Typical motor power in heavy-duty use Note 1: The ratings apply at an ambient temperature of 40 °C (104 °F).
Technical data Derating Ambient temperature derating IP21 (UL Type 1) drive types and other IP55 (UL Type 12) types than listed in the following subheadings In the temperature range +40…55 °C (+104…131 °F), the rated output current is derated by 1% for every added 1 °C (1.8 °F). The output current can be calculated by multiplying the current given in the rating table by the derating factor (k): k 1.00 0.95 0.90 0.85 0.
Technical data 155 IP55 (UL Type 12) drive type -240A-5 In the temperature range +40…50 °C (+104…122 °F), the rated output current is derated by 1% for every added 1 °C (1.8 °F). In the temperature range +50…55 °C (+122…131 °F), the rated output current is derated by 2.5% for every added 1 °C (1.8 °F). The output current can be calculated by multiplying the current given in the rating table by the derating factor (k): k 1.00 0.95 0.90 0.85 0.80 0.
Technical data IP55 (UL Type 12) drive types -363A-3 and -361A-5 In the temperature range +40…45 °C (+104…113 °F), the rated output current is derated by 1% for every added 1 °C (1.8 °F). In the temperature range +45…50 °C (+113…122 °F), the rated output current is derated by 2.5% for every added 1 °C (1.8 °F). In the temperature range +50…55 °C (+122…131 °F), the rated output current is derated by 5% for every added 1 °C (1.8 °F).
Technical data 157 IP55 (UL Type 12) drive type -210A-7 In the temperature range +40…45 °C (+104…113 °F), the rated output current is derated by 3.5% for every added 1 °C (1.8 °F). The maximum temperature is 45 °C (113 °F). The output current can be calculated by multiplying the current given in the rating table by the derating factor (k): k 1.00 0.95 0.90 0.85 0.
Technical data Installation site altitude 4000 m 13123 ft 0.80 3500 m 11429 ft 0.85 3000 m 9842 ft 0.90 0.95 2500 m 8202 ft 1.00 2000 m 6562 ft 1500 m 4921 ft 1000 m 3300 ft +20 °C +68 °F +25 °C +77 °F +30 °C +86 °F +35 °C +40 °C +95 °F +104 °F Ambient temperature Derating factor 1.00 Derating factor 0.95 Derating factor 0.9 Derating factor 0.85 Derating factor 0.
Technical data 159 Ex motor, sine filter, low noise Contact ABB for the deratings of these cases: • drive is used with an ABB motor for explosive atmospheres (Ex) and EX motor in Parameter 95.15 Special HW settings is enabled • sine filter given in the selection table on page 222 is used and ABB sine filter in Parameter 95.15 Special HW settings is enabled • Low noise optimization is selected in Parameter 97.09 Switching freq mode.
Technical data Drive type ACS880-01- Output ratings EX motor (ABB Ex motors) Nominal use 032A-3 ABB Sine filter Light- Heavyduty duty use use Nominal use Lightduty use Heavyduty use IHd IN PN ILd IHd IN PN ILd A kW A A A kW A A 32 15 30 25 31 11 29 23 038A-3 38 19 36 32 36 15 34 31 045A-3 45 22 43 38 43 18.
Technical data 161 Drive type ACS880-01- Output ratings EX motor (ABB Ex motors) Nominal use 260A-5 ABB Sine filter Light- Heavyduty duty use use Nominal use Lightduty use Heavyduty use IHd IN PN ILd IHd IN PN ILd A kW A A A kW A A 238 132 226 220* 221 110 210 204* 361A-5 322 200 306 270 289 160 275 242 414A-5 370 200 352 322** 332 200 315 289** 07A3-7 7.3 5.5 6.9 5.6 6.9 4.0 6.6 5.5 09A8-7 9.8 7.5 9.3 7.3 9.3 5.5 8.8 6.9 14A2-7 14.
Technical data Drive type ACS880-01- Output ratings with selection Low noise optimization of parameter Parameter 97.09 Switching freq mode Light- duty use Heavy-duty use IN Nominal use PN ILd IHd A kW A A UN = 230 V 04A6-2 4.1 3.9 3.3 06A6-2 5.9 5.6 4.1 07A5-2 6.7 6.4 5.9 10A6-2 9.5 9.0 6.7 16A8-2 15.0 14.3 9.5 24A3-2 22.0 20.9 15.0 031A-2 30.0 28.5 22.0 046A-2 41.0 39.0 30.
Technical data 163 Drive type ACS880-01- Output ratings with selection Low noise optimization of parameter Parameter 97.09 Switching freq mode Light- duty use Heavy-duty use IN Nominal use PN ILd IHd A kW A A 146 206A-3 178 169 246A-3 194 184 178 293A-3 236 224 194* 363A-3 274 260 236 430A-3 325 309 274** 02A1-5 1.8 1.7 1.4 03A0-5 2.6 2.5 1.8 03A4-5 2.9 2.8 2.6 04A8-5 4.1 3.9 2.9 05A2-5 4.4 4.2 4.1 07A6-5 6.5 6.2 4.4 11A0-5 9.4 8.9 6.5 014A-5 12.
Technical data Drive type ACS880-01- Output ratings with selection Low noise optimization of parameter Parameter 97.
Technical data 165 High speed mode Selection High speed mode of parameter 95.15 Special HW settings improves control performance at high output frequencies. We recommend it to be selected with output frequency of 120 Hz and above. This table gives the drive module ratings for 120 Hz output frequency and the maximum output frequency for the drive ratings when High speed mode in parameter 95.
Technical data Drive module type ACS88001- Output ratings with selection High speed mode of parameter 95.15 Special HW settings 120 Hz output frequency f Hz Nominal use Maximum output frequency Light- Heavy- fmax duty duty use use IN PN ILd IHd A kW A A Nominal use Light- Heavyduty duty use use IN PN ILd IHd Hz A kW A A UN = 400 V 02A4-3 120 500 2.2 2.1 1.7 03A3-3 120 500 3.0 2.9 2.2 04A0-3 120 500 3.6 3.4 3.0 05A6-3 120 500 5.0 4.8 3.
Technical data 167 Drive module type ACS88001- Output ratings with selection High speed mode of parameter 95.15 Special HW settings 120 Hz output frequency f Hz 05A2-5 120 Nominal use Maximum output frequency Light- Heavy- fmax duty duty use use IN PN ILd IHd A kW A A Nominal use IN PN Hz A kW 500 4.4 Light- Heavyduty duty use use ILd IHd A A 4.2 4.1 07A6-5 120 500 6.5 6.2 4.4 11A0-5 120 500 9.4 8.9 6.5 014A-5 120 500 12.0 11.4 9.4 021A-5 120 500 18.0 17.
Technical data Drive module type ACS88001- Output ratings with selection High speed mode of parameter 95.
Technical data 169 Note 2: Fuses with higher current rating than the recommended ones must not be used. Fuses with lower current rating can be used. Note 3: Fuses from other manufacturers can be used if they meet the ratings and the melting curve of the fuse does not exceed the melting curve of the fuse mentioned in the table. aR fuses (frames R1 to R9) Ultrarapid (aR) fuses (one fuse per phase) Min.
Technical data Ultrarapid (aR) fuses (one fuse per phase) Min.
Technical data 171 Ultrarapid (aR) fuses (one fuse per phase) Input Min. Drive current shorttype (A) circuit ACS880current 1) 01(A) Fuse A A2s V Manufacturer Type Type IEC 60269 000 07A3-7 40 7.3 16 48 690 Bussmann 170M1559 09A8-7 53 9.8 20 78 690 Bussmann 170M1560 000 14A2-7 94 14.
Technical data gG fuses (frames R1 to R9) Check on the fuse time-current curve to ensure the operating time of the fuse is below 0.5 seconds. Obey the local regulations. gG fuses (one fuse per phase) Drive type ACS88001… Min. Input short- current circuit current1) Fuse A 2s V Manufacturer 6 110 500 10 360 500 16 740 10.6 16 200 16.
Technical data 173 gG fuses (one fuse per phase) Drive type ACS88001… Input Min.
Technical data gG fuses (one fuse per phase) Drive type ACS88001… Input Min.
Technical data 175 Quick guide for selecting between gG and aR fuses The combinations (cable size, cable length, transformer size and fuse type) in this table fulfil the minimum requirements for the proper operation of the fuse. Use this table to select between gG and aR fuses or calculate the short-circuit current of the installation as described under Calculating the short-circuit current of the installation on page 178).
Technical data Drive type ACS88001… Cable type Copper Aluminium mm2 072A-3 Supply transformer minimum apparent power SN (kVA) Maximum cable length with gG fuses Maximum cable length with aR fuses mm2 10 m 50 m 100 m 10 m 100 m 200 m 3×35 3×35 48 49 52 23 24 25 087A-3 3×35 3×50 48 49 52 34 35 38 105A-3 3×50 3×70 63 65 68 34 35 37 145A-3 3×95 3×95 82 85 88 48 50 53 169A-3 3×120 3×150 160 170 187 62 65 69 206A-3 3×150 3×185 269 298 357 73 78
Technical data 177 Drive type ACS88001… Cable type Copper Aluminium mm2 14A2-7 Supply transformer minimum apparent power SN (kVA) Maximum cable length with gG fuses Maximum cable length with aR fuses mm2 10 m 50 m 100 m 10 m 100 m 200 m 3×2.5 - 16 16 17 7.8 8.0 8.6 018A-7 3×4 - 23 24 25 9.
Technical data Calculating the short-circuit current of the installation Check that the short-circuit current of the installation is at least the value given in the fuse table.
Technical data 179 Zk = zk · UN2 (430 V)2 = 22.19 mohm = 0.072 · SN 600 kVA ohm Rc = 170 m · 0.398 km = 67.66 mohm Xc = 170 m · 0.082 Ik2-ph ohm = 13.94 mohm km 410 V = 2· = 2.7 kA (67.66 mohm)2 + (22.19 mohm + 13.94 mohm)2 The calculated short-circuit current 2.7 kA is higher than the minimum short-circuit current of the drive gG fuse type OFAF00H160 (1700 A). -> The 500 V gG fuse (ABB Control OFAF00H160) can be used.
Technical data Drive type ACS880-01… Input current Fuse (one fuse per phase) A A V Manufacturer Type UL class 04A6-2 4.4 15 600 Bussmann JJS-15 T 06A6-2 6.3 15 600 Bussmann JJS-15 T 07A5-2 7.1 15 600 Bussmann JJS-15 T 10A6-2 10.1 20 600 Bussmann JJS-20 T 16A8-2 16.0 25 600 Bussmann JJS-25 T 24A3-2 23.1 40 600 Bussmann JJS-40 T 031A-2 29.
Technical data 181 Drive type ACS880-01… Input current Fuse (one fuse per phase) A A V Manufacturer Type UL class 302A-5 302 400 600 Bussmann JJS-400 T 361A-5 361 500 600 Bussmann JJS-500 T 414A-5 414 600 600 Bussmann JJS-600 T UN = 575 V 07A3-7 9.
Technical data Dimensions. weights and free space requirements Frame IP21 UL type 1 H1 H2 W D Weight H1 H2 W D mm mm mm mm kg in. in. in. in. lb R1 409 370 155 226 6 16.11 14.57 6.10 8.89 13 R2 409 370 155 249 8 16.11 14.57 6.10 9.80 18 R3 475 420 172 261 10 18.71 16.54 6.77 10.28 22 R4 576 490 203 274 18.5 22.70 19.30 7.99 10.80 41 R5 730 596 203 274 23 28.74 23.46 7.99 10.79 51 R6 726 569 251 357 45 28.60 22.40 9.
Technical data 183 +P940/+P944 drives for cabinet installation supplement (3AUA0000145446 [English]), for the additional weight of the flange mounting kit, see the table below. Frame Weight of flange mounting kit (option +C135) kg lb R6 4.5 10 R7 5 11 R8 6 13 R9 7 15 R1 R2 R3 R4 R5 Free space requirements 200 mm (7.87 in.) free space is required at top of the drive. 300 mm (11.81 in.
Technical data Losses, cooling data and noise Drive type ACS880-01- Frame Air flow Heat dissipation Noise m3/h ft3/min W dB(A) 46 UN = 230 V 04A6-2 R1 44 26 73 06A6-2 R1 44 26 94 46 07A5-2 R1 44 26 122 46 10A6-2 R1 44 26 172 46 16A8-2 R2 88 52 232 51 24A3-2 R2 88 52 337 51 031A-2 R3 134 79 457 57 046A-2 R4 134 79 500 62 061A-2 R4 280 165 630 62 075A-2 R5 280 165 680 62 087A-2 R5 280 165 730 62 115A-2 R6 435 256 840 67 145A-
Technical data 185 Drive type ACS880-01- Frame Air flow Heat dissipation Noise dB(A) m3/h ft3/min W 293A-3 R8 550 324 3900 65 363A-3 R9 1150 677 4800 68 430A-3 R9 1150 677 6000 68 02A1-5 R1 44 26 30 46 03A0-5 R1 44 26 40 46 03A4-5 R1 44 26 52 46 04A8-5 R1 44 26 73 46 05A2-5 R1 44 26 94 46 07A6-5 R1 44 26 122 46 11A0-5 R1 44 26 172 46 014A-5 R2 88 52 232 51 021A-5 R2 88 52 337 51 027A-5 R3 134 79 457 57 034A-5 R3 134 79
Technical data Drive type ACS880-01- Frame Air flow m3/h ft3/min Heat dissipation Noise W dB(A) 084A-7 R6 435 256 1440 67 098A-7 R7 450 265 1940 67 119A-7 R7 450 265 2310 67 142A-7 R8 550 324 3300 65 174A-7 R8 550 324 3900 65 210A-7 R9 1150 677 4200 68 271A-7 R9 1150 677 4800 68 Cooling air flow and heat dissipation for flange mounting (option +C135) Drive type ACS880-01- Frame Air flow (option +C135) Heat dissipation (option +C135) Heatsink Fron
Technical data 187 Drive type ACS880-01- Frame Air flow (option +C135) Heat dissipation (option +C135) Heatsink Front Heatsink m3/h m3/h W W 88 16 195 37 Front 017A-3 R2 025A-3 R2 88 16 290 47 032A-3 R3 134 22 393 64 038A-3 R3 134 22 488 74 045A-3 R4 134 32 573 94 061A-3 R4 280 32 789 118 072A-3 R5 280 42 960 157 087A-3 R5 280 42 963 157 105A-3 R6 435 52 1121 175 145A-3 R6 435 52 1251 189 169A-3 R7 450 75 1701 239 206A-3 R7 450
Technical data Drive type ACS880-01- Frame Air flow (option +C135) Heat dissipation (option +C135) Heatsink Front Heatsink m3/h m3/h W W Front 302A-5 R9 1150 170 3735 465 361A-5 R9 1150 170 4275 525 414A-5 R9 1150 170 5355 645 UN = 690 V 07A3-7 R5 280 42 150 67 09A8-7 R5 280 42 211 73 14A2-7 R5 280 42 314 85 018A-7 R5 280 42 396 94 022A-7 R5 280 42 475 103 026A-7 R5 280 42 549 111 035A-7 R5 280 42 733 131 042A-7 R5 280 42 854
Technical data 189 Terminal and lead-through data for the power cables IEC Input, motor, resistor and DC cable terminal screw sizes, accepted wire sizes (per phase) and tightening torques (T) are given below. l denotes stripping length inside the terminal. Frame Cable leadthroughs Ø* L1, L2, L3, T1/U, T2/V, T3/W Wire size T (Wire screw) l Grounding terminals T (Terminal nut) Max. wire size T pcs mm mm2 M… N·m mm M... N·m mm2 N·m R1 2 17 0.75…6 - 0.6 8 - - 25 1.
Technical data US Input, motor, resistor and DC cable terminal screw sizes, accepted wire sizes (per phase) and tightening torques (T) in US units are given below. l denotes stripping length inside the terminal. Frame Cable leadthroughs L1, L2, L3, T1/U, T2/V, T3/W Ø* Wire size T (Wire screw) l Grounding terminals Max. T (Terminal wire size nut) pcs in. kcmil/AWG M… lbf·ft in. M… AWG lbf·ft R1 2 0.67 18…10 - 0.4 0.31 - - 4 1.3 R2 2 0.67 18…10 - 0.4 0.31 - - 4 1.
Technical data 191 UL listed cable lugs and tools Wire size kcmil/AWG 6 4 Compression lug Manufacturer Thomas & Betts 1 1 Burndy MY29-3 CCL-6-38 Ilsco ILC-10 2 Thomas & Betts TBM4S 1 1 Thomas & Betts 54140 Burndy MY29-3 Ilsco CCL-4-38 Ilsco MT-25 1 Thomas & Betts 54143TB 54142TB Thomas & Betts TBM4S TBM4S 1 YA4C-L4BOX Burndy MY29-3 2 Ilsco CRC-2 Ilsco IDT-12 1 Ilsco CCL-2-38 Ilsco MT-25 1 Thomas & Betts TBM-8 3 2 Thomas & Betts YA2C-L4BOX 54148 Burndy MY29-3
Technical data Electrical power network specification Voltage (U1) ACS880-01-xxxx-2 drives: 208 … 240 V AC 3-phase +10%…-15%. This is indicated in the type designation label as typical input voltage level 3 ~230 V AC. ACS880-01-xxxx-3 drives: 380 … 415 V AC 3-phase +10%…-15%. This is indicated in the type designation label as typical input voltage level 3 ~400 V AC. ACS880-01-xxxx-5 drives: 380 … 500 V AC 3-phase +10%…-15%.
Technical data 193 Maximum recommended motor cable length For ACS880-01-xxxx-2, ACS880-01-xxxx-3 and ACS88001-xxxx-5 frames R1 to R3 and for types ACS880-0107A3-7, ACS880-01-09A8-7, ACS880-01-14A2-7 and ACS880-01-018A-7: 150 m (492 ft) For ACS880-01-xxxx-2, ACS880-01-xxxx-3 and ACS88001-xxxx-5 frames R4 to R9 and for types from ACS880-01022A-7 to ACS880-01-271A-7: 300 m (984 ft).
Technical data Digital inputs/outputs DIO1 and Connector pitch 5 mm, wire size 2.5 mm2 DIO2 (XDIO:1 and XDIO:2) As inputs: 24 V logic levels: “0” < 5 V, “1” > 15 V Input/output mode selection by Rin: 2.0 kohm parameters. Filtering: 0.25 ms DIO1 can be configured as a frequency input (0…16 kHz with As outputs: hardware filtering of 4 Total output current from +24VD is limited to 200 mA. microseconds) for 24 V level +24VD square wave signal (sinusoidal or other wave form cannot be used).
Technical data 195 Safe torque off connection (XSTO) Connector pitch 5 mm, wire size 2.5 mm2 Input voltage range: -3…30 V DC Logic levels: “0” < 5 V, “1” > 17 V Current consumption of frames R1 to R7: 12 mA (24 V DC, continuous) per STO channel Current consumption of frames R8 and R9: 30 mA (24 V DC, continuous) per STO channel For the drive to start, both connections must be closed (OUT1 to IN1 and IN2).
Technical data Ground isolation diagram +24VI GND +VREF -VREF AGND AI1+ AI1AI2+ AI2AO1 AGND AO2 AGND B A BGND XPOW 1 2 XAI 1 2 3 4 5 6 7 Common mode voltage between channels +30 V XAO 1 2 3 4 XD2D 1 2 3 XRO1, XRO2, XRO3 NC COM NO NC COM NO NC COM NO DIIL +24VD DICOM +24VD DIOGND DIO1 DIO2 DI1 DI2 DI3 DI4 DI5 DI6 OUT1 SGND IN1 IN2 11 12 13 21 22 23 31 32 33 * Ground selector J6 settings: XD24 1 2 3 4 5 . All digital inputs share a common ground (DICOM connected to DIOGND).
Technical data 197 Efficiency Approximately 98% at nominal power level Protection classes Degree of protection (IEC/EN 60529) IP21, IP55. Option +P940 and +P944: IP20 Enclosure types (UL508C) UL Type 1, UL Type 12. Option +P940: UL Open Type. For indoor use only. Overvoltage category (IEC 60664-1) III Protective class (IEC/EN 61800- I 5-1) Ambient conditions Environmental limits for the drive are given below. The drive is to be used in a heated, indoor, controlled environment.
Technical data Contamination levels (IEC 60721-3-3, IEC 60721-3-2, IEC 60721-3-1) No conductive dust allowed. Chemical gases: Class 3C2. For circuit boards in IP55 drives Class 3C3 and ANSI/ISA S71.04-1985 GX Solid particles: Class 3S2 Chemical gases: Class 1C2 Solid particles: Class 1S3 Chemical gases: Class 2C2 Solid particles: Class 2S2 Atmospheric pressure 70 to 106 kPa 0.7 to 1.05 atmospheres 70 to 106 kPa 0.7 to 1.05 atmospheres 60 to 106 kPa 0.6 to 1.
Technical data 199 Package Plywood and cardboard. Foam cushions PP-E, bands PP.
Technical data Applicable standards The drive complies with the following standards. The compliance with the European Low Voltage Directive is verified according to standard EN 61800-5-1. EN 60204-1:2006 + A1 2009 Safety of machinery. Electrical equipment of machines. Part 1: General requirements. Provisions for compliance: The final assembler of the machine is responsible for installing - emergency-stop device - supply disconnecting device.
Technical data 201 Compliance with the European RoHS Directive The RoHS Directive defines the restriction of the use of certain hazardous substances in electrical and electronic equipment. Compliance with the European Machinery Directive The drive is an electronic product which is covered by the European Low Voltage Directive.
Technical data Declaration of Conformity
Technical data 203
Technical data Compliance with the EN 61800-3:2004 Definitions EMC stands for Electromagnetic Compatibility. It is the ability of electrical/electronic equipment to operate without problems within an electromagnetic environment. Likewise, the equipment must not disturb or interfere with any other product or system within its locality. First environment includes establishments connected to a low-voltage network which supplies buildings used for domestic purposes.
Technical data 205 Category C3 The drive complies with the standard with the following provisions: 1. The drive is equipped with EMC filter +E200 or +E201. 2. The motor and control cables are selected as specified in the hardware manual. 3. The drive is installed according to the instructions given in the hardware manual. 4. Maximum motor cable length is 150 meters. WARNING! A drive of category C3 is not intended to be used on a low-voltage public network which supplies domestic premises.
Technical data WARNING! A drive of category C4 is not intended to be used on a low-voltage public network which supplies domestic premises. Radio frequency interference is expected if the drive is used on such a network. UL marking The drive is cULus Listed. UL checklist • The drive is to be used in a heated, indoor controlled environment. The drive must be installed in clean air according to enclosure classification.
Technical data 207 For fulfilling the requirements of the standard, see section Compliance with the EN 61800-3:2004 on page 204. EAC marking The drive has EAC certification. EAC marking is required in Russia, Belarus and Kazakhstan. Approvals The drive is marine type approved. For more information, see ACS880-01/04 +C132 marine type-approved drives supplement (3AXD50000010521 [English]).
Technical data
Dimension drawings 209 12 Dimension drawings What this chapter contains This chapter contains dimension drawings of the standard drive (IP21, UL Type 1) and drive with option +B056 (IP55, UL Type 12). For dimension drawings of options +P940 and +P944 (IP20, UL Open Type), see ACS880-01 +P940/+P944 drives for cabinet installation supplement (3AUA0000145446 [English].
Dimension drawings 3AUA0000097621 Frame R1 (IP21, UL Type 1)
Dimension drawings 211 3AUA0000097621 Frame R1 (IP55, UL Type 12)
Dimension drawings 3AUA0000097691 Frame R2 (IP21, UL Type 1)
Dimension drawings 213 3AUA0000097691 Frame R2 (IP55, UL Type 12)
Dimension drawings 3AUA0000097847 Frame R3 (IP21, UL Type 1)
Dimension drawings 215 3AUA0000097847 Frame R3 (IP55, UL Type 12)
576[22.69] 48[1.89] 74[2.90] 203[7.99] 274[10.80] A 8[.32] 160[6.30] SUGGESTED MOUNTING HOLES 13 [ .51 ] PLATE HOLE 44 [1.73] (3pcs.) GROMMET UP TO 24 [0.94] CABLE DIAMETER PLATE HOLE 22 [0.87] (3pcs.) GROMMET UP TO 15 [0.59] CABLE DIAMETER 505[19.88] 65[2.55] 124[4.86] 22[.85] 475[18.70] SUGGESTED MOUNTING HOLES p j 22[.85] 18[.72] 98[3.86] 15 [ .57 ] 7 [ .26 ] B 7[.28] 3AUA0000098285 7 [ .26 ] A B 490[19.
Dimension drawings 217 3aua0000098285 Frame R4 (IP55, UL Type 12)
730[28.73] 124[4.86] 48[1.88] 74[2.90] 65[2.55] 203[7.99] 274[10.77] PLATE HOLE 51 [2.01] (3pcs.) GROMMET UP TO 32 [1.26] CABLE DIAMETER PLATE HOLE 29 [1.12] (2pcs.) GROMMET UP TO 22 [0.87] CABLE DIAMETER A 8[.32] 15 [ .57 ] 7 [ .26 ] 98[3.86] 160[6.30] SUGGESTED MOUNTING HOLES 7 [ .26 ] 22[.85] 3AUA0000097965 B 7 [ .26 ] A B 7[.28] 596[23.46] WITHOUT GLAND BOX 22[.85] 612[24.07] p j 581[22.
Dimension drawings 219 3aua0000097965 Frame R5 (IP55, UL Type 12)
Dimension drawings 3AUA0000098321 Frame R6 (IP21, UL Type 1)
Dimension drawings 221 3AUA0000098321 Frame R6 (IP55, UL Type 12)
Dimension drawings 3AUA0000073149 Frame R7 (IP21, UL Type 1)
Dimension drawings 223 3AUA0000073149 Frame R7 (IP55, UL Type 12)
Dimension drawings 3AUA0000073150 Frame R8 (IP21, UL Type 1)
Dimension drawings 225 3AUA0000073150 Frame R8 (IP55, UL Type 12)
Dimension drawings 3AUA0000073151 Frame R9 (IP21, UL Type 1)
Dimension drawings 227 3AUA0000073151 Frame R9 (IP55, UL Type 12)
Dimension drawings
Safe Torque off function 229 13 Safe Torque off function What this chapter contains This chapter describes the Safe torque off function of the drive and gives instructions for its use. Description The Safe torque off function can be used, for example, to construct safety or supervision circuits that stop the drive in case of danger (such as an emergency stop circuit).
Safe Torque off function Standard Name IEC 61326-3-1:2008 Electrical equipment for measurement, control and laboratory use – EMC requirements – Part 3-1: Immunity requirements for safety-related systems and for equipment intended to perform safety-related functions (functional safety) – General industrial applications IEC 61508-1:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems – Part 1: General requirements IEC 61508-2:2010 Functional safety of elec
Safe Torque off function 231 Activation switch In the wiring diagrams below, the activation switch has the designation (K). This represents a component such as a manually operated switch, an emergency stop push button switch, or the contacts of a safety relay or safety PLC. • If a manually operated activation switch is used, the switch must be of a type that can be locked out to the open position. • The contacts of the switch or relay must open/close within 200 ms of each other.
Safe Torque off function Single drive (internal power supply) ACS880-01 ZCU +24 V OUT1 SGND K IN1 IN2 Control logic UDC+ A UDC- T1/U, T2/V, T3/W
Safe Torque off function 233 Multiple drives (internal power supply) ACS880-01 ZCU +24 V OUT1 SGND K IN1 IN2 ACS880-01 ZCU OUT1 SGND IN1 IN2 ACS880-01 ZCU OUT1 SGND IN1 IN2
Safe Torque off function Multiple drives (external power supply) ACS880-01 ZCU +24 V +24 V DC OUT1 SGND IN1 IN2 ACS880-01 ZCU OUT1 SGND IN1 IN2 ACS880-01 ZCU OUT1 SGND IN1 IN2 - + K
Safe Torque off function 235 Operation principle 1. The Safe torque off activates (the activation switch is opened, or safety relay contacts open). 2. STO inputs on the drive control unit de-energize. 3. The control unit cuts off the control voltage from the drive IGBTs. 4. The control program generates an indication as defined by parameter 31.22 (refer to the firmware manual of the drive). 5. Motor coasts to stop (if running).
Safe Torque off function documentation.. Action WARNING! Obey the Safety instructions, page 13. Ignoring the instructions can cause physical injury or death, or damage to the equipment. Ensure that the drive can be run and stopped freely during start-up. Stop the drive (if running), switch the input power off and isolate the drive from the power line by a disconnector. Check the Safe torque off (STO) circuit connections against the circuit diagram. Close the disconnector and switch the power on.
Safe Torque off function 237 Use 1. Open the activation switch, or activate the safety functionality that is wired to the STO connection. 2. STO inputs on the drive control unit de-energize, and the drive control unit cuts off the control voltage from the inverter IGBTs. 3. The control program generates an indication as defined by parameter 31.22 (refer to the firmware manual of the drive). 4. Motor coasts to stop (if running).
Safe Torque off function Maintenance After the operation of the circuit is verified at start-up, the STO function shall be maintained by periodic proof testing. In high demand mode of operation, the maximum proof test interval is 20 years. In low demand mode of operation, the maximum proof test interval is 2 years. The test procedure is given in section Acceptance test procedure on page 235. Note: See also the Recommendation of Use CNB/M/11.
Safe Torque off function 239 See the drive firmware manual for the indications generated by the drive, and for details on directing fault and warning indications to an output on the control unit for external diagnostics. Any failures of the Safe torque off function must be reported to ABB. Safety data (SIL, PL) The safety data for the Safe torque off function is given below. Note: The safety data is calculated for redundant use, and does not apply if both channels are not used.
Safe Torque off function Frame IEC 61508 and EN/IEC 61800-5-2 SIL/ SC PL SFF SILCL (%) PFD MTTFd DC* Cat. HFT CCF LifePFH (a) (%) (%) time (T1 = 20 a) (T1 = 2 a) (1/h) (a) R7 3 3 e 99.65 2.44E-09 (2.44 FIT) 8.70E-7 3847 > 90 3 1 80 20 R8 3 3 e 95.04 3.84E-09 (3.84 FIT) 1.56E-4 1374 > 90 3 1 80 20 R9 3 3 e 95.04 3.84E-09 (3.84 FIT) 1.56E-4 1374 > 90 3 1 80 20 R5 3 3 e 91.78 2.89E-09 (2.89 FIT) 7.70E-5 1374 > 90 3 1 80 20 R6…R9 3 3 e 95.04 3.
Safe Torque off function 241 Abbreviations Abbr. Reference Description Cat. EN ISO 13849-1 Classification of the safety-related parts of a control system in respect of their resistance to faults and their subsequent behavior in the fault condition, and which is achieved by the structural arrangement of the parts, fault detection and/or by their reliability. The categories are: B, 1, 2, 3 and 4.
Safe Torque off function
Resistor braking 243 14 Resistor braking What this chapter contains This chapter describes how to select, protect and wire brake choppers and resistors. The chapter also contains technical data. Operation principle and hardware description Frames R1 to R4 have a built-in brake chopper as standard. Frames R5 and up can be equipped with optional built-in brake chopper (+D150). Brake resistors are available as add-on kits. The brake chopper handles the energy generated by a decelerating motor.
Resistor braking Note: If the ER value is not sufficient, it is possible to use a four-resistor assembly in which two standard resistors are connected in parallel, two in series. The ER value of the four-resistor assembly is four times the value specified for the standard resistor. Selecting a custom resistor If you use a resistor other than the default resistor, make sure that: 1.
Resistor braking 245 Minimizing electromagnetic interference Follow these rules in order to minimize electromagnetic interference caused by the rapid current changes in the resistor cables: • Shield the braking power line completely, either by using shielded cable or a metallic enclosure. Unshielded single-core cable can only be used if it is routed inside a cabinet that efficiently suppresses the radiated emissions. • Install the cables away from other cable routes.
Resistor braking Protecting the system against thermal overload The brake chopper protects itself and the resistor cables against thermal overload when the cables are dimensioned according to the nominal current of the drive. The drive control program includes a resistor and resistor cable thermal protection function which can be tuned by the user. See the firmware manual. Frames R1 to R4 Equipping the drive with a main contactor is highly recommended for safety reasons.
Resistor braking 247 A thermal switch (standard in ABB resistors) is required for safety reasons. The thermal switch cable must be shielded and may not be longer than the resistor cable. Wire the switch to a digital input on the drive control unit as shown in the figure below. +24VD x DIx x Protecting the resistor cable against short-circuits The input fuses will also protect the resistor cable when it is identical with the input cable.
Resistor braking Set the following parameters (ACS880 primary control program): • Disable the overvoltage control of the drive by parameter 30.30 Overvoltage control. • Set parameter 31.01 External event 1 source to point to the digital input where the thermal switch of the brake resistor is wired. • Set parameter 31.02 External event 1 type to Fault. • Enable the brake chopper by parameter 43.06 Brake chopper enable.
Resistor braking 249 Technical data Ratings Drive type Internal brake chopper Example brake resistor(s) Pbrcont Rmin kW ohm Type R ER PRcont ohm kJ kW ACS880-01-04A6-2 0.75 65 JBR-03 80 40 0.14 ACS880-01-06A6-2 1.1 65 JBR-03 80 40 0.14 ACS880-01-07A5-2 1.5 65 JBR-03 80 40 0.14 ACS880-01-10A6-2 2.2 65 JBR-03 80 40 0.14 ACS880-01-16A8-2 4.0 18 SACE15RE22 22 420 2 ACS880-01-24A3-2 5.5 18 SACE15RE22 22 420 2 ACS880-01-031A-2 7.
Resistor braking Drive type Internal brake chopper Pbrcont Rmin kW ohm ACS880-01-169A-3 90 3.3 ACS880-01-206A-3 110 ACS880-01-246A-3 ACS880-01-293A-3 Example brake resistor(s) Type R ER PRcont ohm kJ kW SAFUR125F500 4 3600 9 3.3 SAFUR125F500 4 3600 9 132 2.3 SAFUR200F500 2.7 5400 13.5 132 2.3 SAFUR200F500 2.7 5400 13.5 ACS880-01-363A-3 160 2.0 SAFUR200F500 2.7 5400 13.5 ACS880-01-430A-3 160 2.0 SAFUR200F500 2.7 5400 13.5 ACS880-01-02A1-5 0.
Resistor braking 251 Drive type Internal brake chopper Pbrcont Rmin kW ohm ACS880-01-035A-7 33 18 ACS880-01-042A-7 45 ACS880-01-049A-7 Example brake resistor(s) Type R ER PRcont ohm kJ kW SACE15RE22 22 420 2 18 SACE15RE22 22 420 2 45 18 SACE15RE22 22 420 2 ACS880-01-061A-7 55 13 SACE15RE13 13 435 2 ACS880-01-084A-7 65 13 SACE15RE13 13 435 2 ACS880-01-098A-7 90 8 SAFUR90F575 8 1800 4.5 ACS880-01-119A-7 110 8 SAFUR90F575 8 1800 4.
Resistor braking JBR-03 3AFE68711444
Resistor braking 253 JBR-03 brake resistor Dimension A 340 mm (13.39 in) Dimension B 200 mm (7.87 in) Dimension C 170 mm (6.69 in) Weight 0.8 kg (1.8 lb) Maximum wire size of main terminals 10 mm2 (AWG6) Tightening torque of main terminals 1.5 … 1.8 N·m (13 … 16 lbf·in) Wire size of thermal switch terminals 4 mm2 (AWG12) Tightening torque of thermal switch terminals 0.6 … 0.8 N·m (5.3 … 7.
Resistor braking SACE15RE13 and SACE15RE22 260 Weight: 6 kg (13 lb) 350 365 SACE15RExx Ø6 290 131 SAFUR80F500 and SAFUR90F575 R+ 550 600 234 R- Ø7 300 Brake resistor type 345 Weight SAFUR80F500 14 kg (31 lb) SAFUR90F500 12 kg (26 lb)
Resistor braking 255 SAFUR125F500 and SAFUR200F500 1270 1320 234 Ø7 300 345 Brake resistor type Weight SAFUR125F500 25 kg (55 lb) SAFUR200F500 30 kg (66 lb)
Resistor braking
Common mode, du/dt and sine filters 257 15 Common mode, du/dt and sine filters What this chapter contains This chapter describes how to select external filters for the drive. Common mode filters When is a common mode filter needed? See section Checking the compatibility of the motor and drive, page 58. A common mode filter kit is available from ABB with order number is 64315811 for the drive. The kit includes three wound cores.
Common mode, du/dt and sine filters du/dt filter types Drive type du/dt filter type Drive type ACS880-01- du/dt filter type Drive type ACS880-01- UN = 400 V du/dt filter type ACS880-01- UN = 500 V UN = 690 V 02A4-3 NOCH0016-6X 02A1-5 NOCH0016-6X 07A3-7 NOCH0016-6X 03A3-3 NOCH0016-6X 03A0-5 NOCH0016-6X 09A8-7 NOCH0016-6X 04A0-3 NOCH0016-6X 03A4-5 NOCH0016-6X 14A2-7 NOCH0016-6X 05A6-3 NOCH0016-6X 04A8-5 NOCH0016-6X 018A-7 NOCH0030-6X 07A2-3 NOCH0016-6X 05A2-5 NOCH00
Common mode, du/dt and sine filters 259 Sine filters Selecting a sine filter for a drive Drive type ACS88001-... Sine filter type Icont. Pcont. max max Drive Filter Total A kW W W W Heat dissipation Noise dB(A) UN = 400 V 02A4-3 B84143V0004R229 2.3 1.7 30 60 90 72 03A3-3 B84143V0004R229 3.1 2.3 40 60 100 72 04A0-3 B84143V0004R229 3.8 2.9 52 60 112 72 05A6-3 B84143V0006R229 5.3 4.0 73 100 173 72 07A2-3 B84143V00011R229 7.2 5.
Common mode, du/dt and sine filters Icont. Pcont. max max Drive Filter Total A kW W W W dB(A) B84143V00011R229 7.0 5.3 122 90 212 72 Drive type ACS88001-... Sine filter type 07A6-5 Heat dissipation Noise 11A0-5 B84143V00011R229 10.2 7.7 172 90 262 72 014A-5 B84143V0016R229 13 9.8 232 80 312 70 021A-5 B84143V0025R229 20 14.7 337 140 477 75 027A-5 B84143V0033R229 25 18.8 457 160 617 75 034A-5 B84143V0050R229 32 23.
Common mode, du/dt and sine filters 261 Drive type ACS88001-... Sine filter type Icont. Pcont. max max Drive Filter Total A kW W W W dB(A) 174A-7 B84143V0207R230 138 103.7 3900 930 4830 80 210A-7 B84143V0207R230 161 121.3 4200 930 5130 80 271A-7 B84143V0207R230 208 156.4 4800 930 5730 80 Heat dissipation Noise 3AXD00000588487 * Contact ABB. Derating See section Deratings for special settings in the drive control program on page 158.
Common mode, du/dt and sine filters
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Contact us www.abb.com/drives www.abb.com/drivespartners 3AUA0000078093 Rev J (EN) EFFECTIVE.
