Hardware Manual
Table Of Contents
- List of related manuals
- Table of contents
- Safety instructions
- Introduction to the manual
- Operation principle and hardware description
- Mechanical installation
- What this chapter contains
- Safety
- Examining the installation site
- Necessary tools
- Moving the drive
- Unpacking and examining the delivery (frames R1 to R5)
- Unpacking and examining the delivery (frames R6 to R9)
- Installing the drive
- Flange mounting
- Cabinet installation
- Cooling
- Grounding inside the cabinet
- Installing drives above one another
- Planning the electrical installation
- What this chapter contains
- Limitation of liability
- Selecting the supply disconnecting device
- Selecting and dimensioning the main contactor
- Checking the compatibility of the motor and drive
- Protecting the motor insulation and bearings
- Requirements table
- Additional requirements for ABB motors of types other than M2_, M3_, M4_, HX_ and AM_
- Additional requirements for ABB high-output and IP23 motors
- Additional requirements for non-ABB high-output and IP23 motors
- Additional data for calculating the rise time and the peak line-to-line voltage
- Additional note for sine filters
- Selecting the power cables
- Selecting the control cables
- Routing the cables
- Implementing thermal overload and short-circuit protection
- Protecting the drive against ground faults
- Connecting drives to a common DC system
- Implementing the Emergency stop function
- Implementing the Safe torque off function
- Implementing the safety functions with the FSO module
- Implementing the ATEX-certified Safe motor disconnection function (option +Q971)
- Implementing the Power-loss ride-through function
- Using power factor compensation capacitors with the drive
- Using a contactor between the drive and the motor
- Implementing a bypass connection
- Protecting the contacts of relay outputs
- Connecting a motor temperature sensor to the drive I/O
- Electrical installation
- What this chapter contains
- Warnings
- Checking the insulation of the assembly
- Checking the compatibility with IT (ungrounded) systems
- Connecting the power cables
- DC connection
- Connecting the control cables
- Connecting a PC
- Controlling several drives through panel bus
- Installing optional modules
- Installation checklist
- Start-up
- Fault tracing
- Maintenance
- What this chapter contains
- Maintenance intervals
- Heatsink
- Fans
- Replacing the main cooling fan of frames R1 to R3
- Replacing the auxiliary cooling fan of IP55 frames R1 to R3
- Replacing the main cooling fan of frames R4 and R5
- Replacing the auxiliary cooling fan of frames R4 and R5 (IP55 and option +C135) and IP21 frame R5 types ACS880-01-xxxx-7
- Replacing the main cooling fan of frames R6 to R8
- Replacing the auxiliary cooling fan of frames R6 to R9
- Replacing the IP55 auxiliary cooling fan of frames R8 and R9
- Replacing the main cooling fans of frame R9
- Replacing the drive (IP21, UL Type 1, frames R1 to R9)
- Capacitors
- Memory unit
- Replacing the control panel battery
- Replacing safety functions modules (FSO-12, option +Q973)
- Technical data
- What this chapter contains
- Marine type-approved drives (option +C132)
- Ratings
- Derating
- Ambient temperature derating
- IP21 (UL Type 1) drive types and other IP55 (UL Type 12) types than listed in the following subheadings
- IP55 (UL Type 12) drive types -274A-2, 293A-3, -260A-5, -302A-5 and -174A-7
- IP55 (UL Type 12) drive type -240A-5
- IP55 (UL Type 12) drive types -363A-3 and -361A-5
- IP55 (UL Type 12) drive type -210A-7
- IP55 (UL Type 12) types -0430A-3, -0414A-5 and -0271A-7
- Altitude derating
- Deratings for special settings in the drive control program
- Ambient temperature derating
- Fuses (IEC)
- Fuses (UL)
- Dimensions. weights and free space requirements
- Losses, cooling data and noise
- Terminal and lead-through data for the power cables
- Terminal data for the control cables
- Electrical power network specification
- Motor connection data
- Control unit (ZCU-12) connection data
- Efficiency
- Protection classes
- Ambient conditions
- Materials
- Applicable standards
- CE marking
- Compliance with the EN 61800-3:2004
- UL marking
- “C-tick” marking
- EAC marking
- Approvals
- Cyber security disclaimer
- Disclaimer
- Dimension drawings
- What this chapter contains
- Frame R1 (IP21, UL Type 1)
- Frame R1 (IP55, UL Type 12)
- Frame R2 (IP21, UL Type 1)
- Frame R2 (IP55, UL Type 12)
- Frame R3 (IP21, UL Type 1)
- Frame R3 (IP55, UL Type 12)
- Frame R4 (IP21, UL Type 1)
- Frame R4 (IP55, UL Type 12)
- Frame R5 (IP21, UL Type 1)
- Frame R5 (IP55, UL Type 12)
- Frame R6 (IP21, UL Type 1)
- Frame R6 (IP55, UL Type 12)
- Frame R7 (IP21, UL Type 1)
- Frame R7 (IP55, UL Type 12)
- Frame R8 (IP21, UL Type 1)
- Frame R8 (IP55, UL Type 12)
- Frame R9 (IP21, UL Type 1)
- Frame R9 (IP55, UL Type 12)
- Safe Torque off function
- Resistor braking
- What this chapter contains
- Operation principle and hardware description
- Planning the braking system
- Mechanical installation
- Electrical installation
- Start-up
- Technical data
- Dimensions and weights of external resistors
- Common mode, du/dt and sine filters
- Further information
148 Technical data
U
N
= 500 V
02A1-5 R1 2.1 3.1 2.1 0.75 1.8 2.0 0.75 1.7 0.55
03A0-5 R1 3.0 4.1 3.0 1.1 2.6 2.8 1.1 2.1 0.75
03A4-5 R1 3.4 5.6 3.4 1.5 2.9 3.2 1.5 3.0 1.1
04A8-5 R1 4.8 6.8 4.8 2.2 4.2 4.6 2.2 3.4 1.5
05A2-5 R1 5.2 9.5 5.2 3.0 4.5 4.9 3.0 4.8 2.2
07A6-5 R1 7.6 12.2 7.6 4.0 6.6 7.2 4.0 5.2 3.0
11A0-5 R1 11.0 16.0 11.0 5.5 9.5 10.4 5.5 7.6 4.0
014A-5 R2 14 21 14 7.5 12 13 7.5 11 5.5
021A-5 R2 21 29 21 11 18 19 11.0 14 7.5
027A-5 R3 27 42 27 15 23 26 15 21 11
034A-5 R3 34 54 34 18.5 29 32 18.5 27 15.0
040A-5 R4 40 64 40 22 35 38 22 34 19
052A-5 R4 52 76 52 30 45 49 30 40 22
065A-5 R5 65 104 65 37 56 62 37 52 30
077A-5 R5 77 122 77 45 67 73 45 65 37
096A-5 R6 96 148 96 55 83 91 55 77 45
124A-5 R6 124 178 124 75 107 118 75 96 55
156A-5 R7 156 247 156 90 135 148 90 124 75
180A-5 R7 180 287 180 110 156 171 110 156 90
240A-5 R8 240 350 240 132 208 228 132 180 110
260A-5 R8 260 418 260 160 225 247 160 240* 132
361A-5 R9 361 542 361 200 313 343 200 302 200
414A-5 R9 414 542 414 250 359 393 250 361** 200
IEC RATINGS
Drive
type
ACS880-
01-
Frame
size
Input
rating
Output ratings
Nominal use Light-overload
use
Heavy-duty
use
I
1N
I
max
I
N
P
N
S
N
I
Ld
P
Ld
I
Hd
P
Hd
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