Hardware Manual
Table Of Contents
- List of related manuals
- Table of contents
- Safety instructions
- Introduction to the manual
- Operation principle and hardware description
- Mechanical installation
- What this chapter contains
- Safety
- Examining the installation site
- Necessary tools
- Moving the drive
- Unpacking and examining the delivery (frames R1 to R5)
- Unpacking and examining the delivery (frames R6 to R9)
- Installing the drive
- Flange mounting
- Cabinet installation
- Cooling
- Grounding inside the cabinet
- Installing drives above one another
- Planning the electrical installation
- What this chapter contains
- Limitation of liability
- Selecting the supply disconnecting device
- Selecting and dimensioning the main contactor
- Checking the compatibility of the motor and drive
- Protecting the motor insulation and bearings
- Requirements table
- Additional requirements for ABB motors of types other than M2_, M3_, M4_, HX_ and AM_
- Additional requirements for ABB high-output and IP23 motors
- Additional requirements for non-ABB high-output and IP23 motors
- Additional data for calculating the rise time and the peak line-to-line voltage
- Additional note for sine filters
- Selecting the power cables
- Selecting the control cables
- Routing the cables
- Implementing thermal overload and short-circuit protection
- Protecting the drive against ground faults
- Connecting drives to a common DC system
- Implementing the Emergency stop function
- Implementing the Safe torque off function
- Implementing the safety functions with the FSO module
- Implementing the ATEX-certified Safe motor disconnection function (option +Q971)
- Implementing the Power-loss ride-through function
- Using power factor compensation capacitors with the drive
- Using a contactor between the drive and the motor
- Implementing a bypass connection
- Protecting the contacts of relay outputs
- Connecting a motor temperature sensor to the drive I/O
- Electrical installation
- What this chapter contains
- Warnings
- Checking the insulation of the assembly
- Checking the compatibility with IT (ungrounded) systems
- Connecting the power cables
- DC connection
- Connecting the control cables
- Connecting a PC
- Controlling several drives through panel bus
- Installing optional modules
- Installation checklist
- Start-up
- Fault tracing
- Maintenance
- What this chapter contains
- Maintenance intervals
- Heatsink
- Fans
- Replacing the main cooling fan of frames R1 to R3
- Replacing the auxiliary cooling fan of IP55 frames R1 to R3
- Replacing the main cooling fan of frames R4 and R5
- Replacing the auxiliary cooling fan of frames R4 and R5 (IP55 and option +C135) and IP21 frame R5 types ACS880-01-xxxx-7
- Replacing the main cooling fan of frames R6 to R8
- Replacing the auxiliary cooling fan of frames R6 to R9
- Replacing the IP55 auxiliary cooling fan of frames R8 and R9
- Replacing the main cooling fans of frame R9
- Replacing the drive (IP21, UL Type 1, frames R1 to R9)
- Capacitors
- Memory unit
- Replacing the control panel battery
- Replacing safety functions modules (FSO-12, option +Q973)
- Technical data
- What this chapter contains
- Marine type-approved drives (option +C132)
- Ratings
- Derating
- Ambient temperature derating
- IP21 (UL Type 1) drive types and other IP55 (UL Type 12) types than listed in the following subheadings
- IP55 (UL Type 12) drive types -274A-2, 293A-3, -260A-5, -302A-5 and -174A-7
- IP55 (UL Type 12) drive type -240A-5
- IP55 (UL Type 12) drive types -363A-3 and -361A-5
- IP55 (UL Type 12) drive type -210A-7
- IP55 (UL Type 12) types -0430A-3, -0414A-5 and -0271A-7
- Altitude derating
- Deratings for special settings in the drive control program
- Ambient temperature derating
- Fuses (IEC)
- Fuses (UL)
- Dimensions. weights and free space requirements
- Losses, cooling data and noise
- Terminal and lead-through data for the power cables
- Terminal data for the control cables
- Electrical power network specification
- Motor connection data
- Control unit (ZCU-12) connection data
- Efficiency
- Protection classes
- Ambient conditions
- Materials
- Applicable standards
- CE marking
- Compliance with the EN 61800-3:2004
- UL marking
- “C-tick” marking
- EAC marking
- Approvals
- Cyber security disclaimer
- Disclaimer
- Dimension drawings
- What this chapter contains
- Frame R1 (IP21, UL Type 1)
- Frame R1 (IP55, UL Type 12)
- Frame R2 (IP21, UL Type 1)
- Frame R2 (IP55, UL Type 12)
- Frame R3 (IP21, UL Type 1)
- Frame R3 (IP55, UL Type 12)
- Frame R4 (IP21, UL Type 1)
- Frame R4 (IP55, UL Type 12)
- Frame R5 (IP21, UL Type 1)
- Frame R5 (IP55, UL Type 12)
- Frame R6 (IP21, UL Type 1)
- Frame R6 (IP55, UL Type 12)
- Frame R7 (IP21, UL Type 1)
- Frame R7 (IP55, UL Type 12)
- Frame R8 (IP21, UL Type 1)
- Frame R8 (IP55, UL Type 12)
- Frame R9 (IP21, UL Type 1)
- Frame R9 (IP55, UL Type 12)
- Safe Torque off function
- Resistor braking
- What this chapter contains
- Operation principle and hardware description
- Planning the braking system
- Mechanical installation
- Electrical installation
- Start-up
- Technical data
- Dimensions and weights of external resistors
- Common mode, du/dt and sine filters
- Further information
Technical data 159
Ex motor, sine filter, low noise
Contact ABB for the deratings of these cases:
• drive is used with an ABB motor for explosive atmospheres (Ex) and EX motor in
Parameter 95.15 Special HW settings is enabled
• sine filter given in the selection table on page 222 is used and ABB sine filter in
Parameter 95.15 Special HW settings is enabled
• Low noise optimization is selected in Parameter 97.09 Switching freq mode.
Drive type
ACS880-01-
Output ratings
EX motor (ABB Ex motors) ABB Sine filter
Nominal use Light-
duty
use
Heavy-
duty use
Nominal use Light-
duty
use
Heavy-
duty
use
I
N
P
N
I
Ld
I
Hd
I
N
P
N
I
Ld
I
Hd
AkWAAAkWAA
U
N
= 230 V
04A6-2 4.6 0.75 4.4 3.7 4.3 0.55 4.1 3.5
06A6-2 6.6 1.1 6.3 4.6 6.2 0.8 5.9 4.3
07A5-2 7.5 1.5 7.1 6.6 7.4 1.5 7.0 6.2
10A6-2 10.6 2.2 10.1 7.5 10.0 2.2 9.5 7.4
16A8-2 16.8 4.0 16.0 10.6 15.9 4.0 15.1 10.0
24A3-2 24.3 5.5 23.1 16.8 23.1 5.5 21.9 15.9
031A-2 31 7.5 29.3 24.3 30.5 7.5 29.0 23.1
046A-2 46 11.0 44 38 43.0 11.0 41 31
061A-2 61 15 58 45 58 15 55 41
075A-2 75 19 71 61 65 15 62 55
087A-2 87 22 83 72 77 18.5 73 62
115A-2 106 22 101 87 100 22 95 73
145A-2 134 30 127 105 126 30 120 95
170A-2 161 37 153 134 153 37 145 120
206A-2 195 45 185 161 186 45 177 145
274A-2 251 55 238 195 233 55 221 169
U
N
= 400 V
02A4-3 2.4 0.75 2.3 1.80 2.3 0.55 2.2 1.7
03A3-3 3.3 1.1 3.1 2.4 3.1 0.75 2.9 2.3
04A0-3 4.0 1.5 3.8 3.3 3.8 1.1 3.6 3.1
05A6-3 5.6 2.2 5.3 4.0 5.3 1.5 5.0 3.8
07A2-3 8.0 3.0 7.6 5.6 7.2 2.2 6.8 5.3
09A4-3 10.0 4.0 9.5 8.0 9.2 3.0 8.7 7.2
12A6-3 12.9 5.5 12.0 10.0 12.1 4.0 11.5 9.2
017A-3 17 8 16 12.6 16 5.5 15 12
025A-3 25 11 24 17 23 7.5 22 16