Hardware Manual
Table Of Contents
- List of related manuals
- Table of contents
- Safety instructions
- Introduction to the manual
- Operation principle and hardware description
- Mechanical installation
- What this chapter contains
- Safety
- Examining the installation site
- Necessary tools
- Moving the drive
- Unpacking and examining the delivery (frames R1 to R5)
- Unpacking and examining the delivery (frames R6 to R9)
- Installing the drive
- Flange mounting
- Cabinet installation
- Cooling
- Grounding inside the cabinet
- Installing drives above one another
- Planning the electrical installation
- What this chapter contains
- Limitation of liability
- Selecting the supply disconnecting device
- Selecting and dimensioning the main contactor
- Checking the compatibility of the motor and drive
- Protecting the motor insulation and bearings
- Requirements table
- Additional requirements for ABB motors of types other than M2_, M3_, M4_, HX_ and AM_
- Additional requirements for ABB high-output and IP23 motors
- Additional requirements for non-ABB high-output and IP23 motors
- Additional data for calculating the rise time and the peak line-to-line voltage
- Additional note for sine filters
- Selecting the power cables
- Selecting the control cables
- Routing the cables
- Implementing thermal overload and short-circuit protection
- Protecting the drive against ground faults
- Connecting drives to a common DC system
- Implementing the Emergency stop function
- Implementing the Safe torque off function
- Implementing the safety functions with the FSO module
- Implementing the ATEX-certified Safe motor disconnection function (option +Q971)
- Implementing the Power-loss ride-through function
- Using power factor compensation capacitors with the drive
- Using a contactor between the drive and the motor
- Implementing a bypass connection
- Protecting the contacts of relay outputs
- Connecting a motor temperature sensor to the drive I/O
- Electrical installation
- What this chapter contains
- Warnings
- Checking the insulation of the assembly
- Checking the compatibility with IT (ungrounded) systems
- Connecting the power cables
- DC connection
- Connecting the control cables
- Connecting a PC
- Controlling several drives through panel bus
- Installing optional modules
- Installation checklist
- Start-up
- Fault tracing
- Maintenance
- What this chapter contains
- Maintenance intervals
- Heatsink
- Fans
- Replacing the main cooling fan of frames R1 to R3
- Replacing the auxiliary cooling fan of IP55 frames R1 to R3
- Replacing the main cooling fan of frames R4 and R5
- Replacing the auxiliary cooling fan of frames R4 and R5 (IP55 and option +C135) and IP21 frame R5 types ACS880-01-xxxx-7
- Replacing the main cooling fan of frames R6 to R8
- Replacing the auxiliary cooling fan of frames R6 to R9
- Replacing the IP55 auxiliary cooling fan of frames R8 and R9
- Replacing the main cooling fans of frame R9
- Replacing the drive (IP21, UL Type 1, frames R1 to R9)
- Capacitors
- Memory unit
- Replacing the control panel battery
- Replacing safety functions modules (FSO-12, option +Q973)
- Technical data
- What this chapter contains
- Marine type-approved drives (option +C132)
- Ratings
- Derating
- Ambient temperature derating
- IP21 (UL Type 1) drive types and other IP55 (UL Type 12) types than listed in the following subheadings
- IP55 (UL Type 12) drive types -274A-2, 293A-3, -260A-5, -302A-5 and -174A-7
- IP55 (UL Type 12) drive type -240A-5
- IP55 (UL Type 12) drive types -363A-3 and -361A-5
- IP55 (UL Type 12) drive type -210A-7
- IP55 (UL Type 12) types -0430A-3, -0414A-5 and -0271A-7
- Altitude derating
- Deratings for special settings in the drive control program
- Ambient temperature derating
- Fuses (IEC)
- Fuses (UL)
- Dimensions. weights and free space requirements
- Losses, cooling data and noise
- Terminal and lead-through data for the power cables
- Terminal data for the control cables
- Electrical power network specification
- Motor connection data
- Control unit (ZCU-12) connection data
- Efficiency
- Protection classes
- Ambient conditions
- Materials
- Applicable standards
- CE marking
- Compliance with the EN 61800-3:2004
- UL marking
- “C-tick” marking
- EAC marking
- Approvals
- Cyber security disclaimer
- Disclaimer
- Dimension drawings
- What this chapter contains
- Frame R1 (IP21, UL Type 1)
- Frame R1 (IP55, UL Type 12)
- Frame R2 (IP21, UL Type 1)
- Frame R2 (IP55, UL Type 12)
- Frame R3 (IP21, UL Type 1)
- Frame R3 (IP55, UL Type 12)
- Frame R4 (IP21, UL Type 1)
- Frame R4 (IP55, UL Type 12)
- Frame R5 (IP21, UL Type 1)
- Frame R5 (IP55, UL Type 12)
- Frame R6 (IP21, UL Type 1)
- Frame R6 (IP55, UL Type 12)
- Frame R7 (IP21, UL Type 1)
- Frame R7 (IP55, UL Type 12)
- Frame R8 (IP21, UL Type 1)
- Frame R8 (IP55, UL Type 12)
- Frame R9 (IP21, UL Type 1)
- Frame R9 (IP55, UL Type 12)
- Safe Torque off function
- Resistor braking
- What this chapter contains
- Operation principle and hardware description
- Planning the braking system
- Mechanical installation
- Electrical installation
- Start-up
- Technical data
- Dimensions and weights of external resistors
- Common mode, du/dt and sine filters
- Further information
160 Technical data
032A-3 32 15 30 25 31 11 29 23
038A-3 38 19 36 32 36 15 34 31
045A-3 45 22 43 38 43 18.5 41 36
061A-3 61 30 58 45 58 22 55 43
072A-3 72 37 68 61 64 30 61 58
087A-3 87 45 83 72 77 37 73 64
105A-3 97 45 92 87 91 45 86 77
145A-3 134 55 127 97 126 55 120 91
169A-3 160 75 152 134 152 75 144 126
206A-3 195 90 185 160 186 90 177 152
246A-3 225 110 214 195 209 110 199 186
293A-3 269 132 256 225* 249 132 237 209*
363A-3 325 160 309 269 296 160 281 249
430A-3 385 200 366 325** 352 160 334 296**
U
N
= 500 V
02A1-5 2.1 0.75 2.0 1.7 1.9 0.55 1.8 1.5
03A0-5 3.0 1.1 2.8 2.1 2.8 0.75 2.7 1.9
03A4-5 3.4 1.5 3.2 3.0 3.1 1.1 2.9 2.8
04A8-5 4.8 2.2 4.6 3.4 4.4 1.5 4.2 3.1
05A2-5 5.2 3.0 5.0 4.8 4.8 2.2 4.6 4.4
07A6-5 7.6 4.0 7.2 5.2 7.0 3.0 6.7 4.8
11A0-5 11.0 5.5 10.4 7.6 10.2 4.0 9.7 7.0
014A-5 14 7.5 13 11 13 5.5 12 10.2
021A-5 21 11.0 19 14 19 7.5 18 13
027A-5 27 15 26 21 25 11.0 24 19.0
034A-5 34 18.5 32 27.0 31 15 29 25
040A-5 40 22 38 34 34 18.5 32 31.0
052A-5 52 30 49 40 44 22 42 34
065A-5 65 37 62 52 52 30 49 44
077A-5 77 45 73 65 61 37 58 52
096A-5 88 45 84 77 82 45 78 61
124A-5 115 55 109 88 104 55 99 82
156A-5 147 75 140 115 140 75 133 104
180A-5 170 90 162 147 161 90 153 140
240A-5 220 110 209 170 204 110 194 161
Drive type
ACS880-01-
Output ratings
EX motor (ABB Ex motors) ABB Sine filter
Nominal use Light-
duty
use
Heavy-
duty use
Nominal use Light-
duty
use
Heavy-
duty
use
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N
P
N
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I
Hd
I
N
P
N
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