Hardware Manual
Table Of Contents
- List of related manuals
- Table of contents
- Safety instructions
- Introduction to the manual
- Operation principle and hardware description
- Mechanical installation
- What this chapter contains
- Safety
- Examining the installation site
- Necessary tools
- Moving the drive
- Unpacking and examining the delivery (frames R1 to R5)
- Unpacking and examining the delivery (frames R6 to R9)
- Installing the drive
- Flange mounting
- Cabinet installation
- Cooling
- Grounding inside the cabinet
- Installing drives above one another
- Planning the electrical installation
- What this chapter contains
- Limitation of liability
- Selecting the supply disconnecting device
- Selecting and dimensioning the main contactor
- Checking the compatibility of the motor and drive
- Protecting the motor insulation and bearings
- Requirements table
- Additional requirements for ABB motors of types other than M2_, M3_, M4_, HX_ and AM_
- Additional requirements for ABB high-output and IP23 motors
- Additional requirements for non-ABB high-output and IP23 motors
- Additional data for calculating the rise time and the peak line-to-line voltage
- Additional note for sine filters
- Selecting the power cables
- Selecting the control cables
- Routing the cables
- Implementing thermal overload and short-circuit protection
- Protecting the drive against ground faults
- Connecting drives to a common DC system
- Implementing the Emergency stop function
- Implementing the Safe torque off function
- Implementing the safety functions with the FSO module
- Implementing the ATEX-certified Safe motor disconnection function (option +Q971)
- Implementing the Power-loss ride-through function
- Using power factor compensation capacitors with the drive
- Using a contactor between the drive and the motor
- Implementing a bypass connection
- Protecting the contacts of relay outputs
- Connecting a motor temperature sensor to the drive I/O
- Electrical installation
- What this chapter contains
- Warnings
- Checking the insulation of the assembly
- Checking the compatibility with IT (ungrounded) systems
- Connecting the power cables
- DC connection
- Connecting the control cables
- Connecting a PC
- Controlling several drives through panel bus
- Installing optional modules
- Installation checklist
- Start-up
- Fault tracing
- Maintenance
- What this chapter contains
- Maintenance intervals
- Heatsink
- Fans
- Replacing the main cooling fan of frames R1 to R3
- Replacing the auxiliary cooling fan of IP55 frames R1 to R3
- Replacing the main cooling fan of frames R4 and R5
- Replacing the auxiliary cooling fan of frames R4 and R5 (IP55 and option +C135) and IP21 frame R5 types ACS880-01-xxxx-7
- Replacing the main cooling fan of frames R6 to R8
- Replacing the auxiliary cooling fan of frames R6 to R9
- Replacing the IP55 auxiliary cooling fan of frames R8 and R9
- Replacing the main cooling fans of frame R9
- Replacing the drive (IP21, UL Type 1, frames R1 to R9)
- Capacitors
- Memory unit
- Replacing the control panel battery
- Replacing safety functions modules (FSO-12, option +Q973)
- Technical data
- What this chapter contains
- Marine type-approved drives (option +C132)
- Ratings
- Derating
- Ambient temperature derating
- IP21 (UL Type 1) drive types and other IP55 (UL Type 12) types than listed in the following subheadings
- IP55 (UL Type 12) drive types -274A-2, 293A-3, -260A-5, -302A-5 and -174A-7
- IP55 (UL Type 12) drive type -240A-5
- IP55 (UL Type 12) drive types -363A-3 and -361A-5
- IP55 (UL Type 12) drive type -210A-7
- IP55 (UL Type 12) types -0430A-3, -0414A-5 and -0271A-7
- Altitude derating
- Deratings for special settings in the drive control program
- Ambient temperature derating
- Fuses (IEC)
- Fuses (UL)
- Dimensions. weights and free space requirements
- Losses, cooling data and noise
- Terminal and lead-through data for the power cables
- Terminal data for the control cables
- Electrical power network specification
- Motor connection data
- Control unit (ZCU-12) connection data
- Efficiency
- Protection classes
- Ambient conditions
- Materials
- Applicable standards
- CE marking
- Compliance with the EN 61800-3:2004
- UL marking
- “C-tick” marking
- EAC marking
- Approvals
- Cyber security disclaimer
- Disclaimer
- Dimension drawings
- What this chapter contains
- Frame R1 (IP21, UL Type 1)
- Frame R1 (IP55, UL Type 12)
- Frame R2 (IP21, UL Type 1)
- Frame R2 (IP55, UL Type 12)
- Frame R3 (IP21, UL Type 1)
- Frame R3 (IP55, UL Type 12)
- Frame R4 (IP21, UL Type 1)
- Frame R4 (IP55, UL Type 12)
- Frame R5 (IP21, UL Type 1)
- Frame R5 (IP55, UL Type 12)
- Frame R6 (IP21, UL Type 1)
- Frame R6 (IP55, UL Type 12)
- Frame R7 (IP21, UL Type 1)
- Frame R7 (IP55, UL Type 12)
- Frame R8 (IP21, UL Type 1)
- Frame R8 (IP55, UL Type 12)
- Frame R9 (IP21, UL Type 1)
- Frame R9 (IP55, UL Type 12)
- Safe Torque off function
- Resistor braking
- What this chapter contains
- Operation principle and hardware description
- Planning the braking system
- Mechanical installation
- Electrical installation
- Start-up
- Technical data
- Dimensions and weights of external resistors
- Common mode, du/dt and sine filters
- Further information
172 Technical data
gG fuses (frames R1 to R9)
Check on the fuse time-current curve to ensure the operating time of the fuse is
below 0.5 seconds. Obey the local regulations.
gG fuses (one fuse per phase)
Drive
type
ACS880-
01…
Min.
short-
circuit
current
1)
Input
current
Fuse
AAAA
2
s V Manufacturer Type IEC
size
U
N
= 230 V
04A6-2 40 4.6 6 110 500 ABB OFAF000H6 000
06A6-2 80 6.6 10 360 500 ABB OFAF000H10 000
07A5-2 120 7.5 16 740 500 ABB OFAF000H16 000
10A6-2 120 10.6 16 740 500 ABB OFAF000H16 000
16A8-2 200 16.8 25 2500 500 ABB OFAF000H25 000
24A3-2 350 24.3 40 7700 500 ABB OFAF000H40 000
031A-2 400 31.0 50 16000 500 ABB OFAF000H50 000
046A-2 500 46 63 20100 500 ABB OFAF000H63 000
061A-2 800 61 80 37500 500 ABB OFAF000H80 000
075A-2 1000 75 100 65000 500 ABB OFAF000H100 000
087A-2 1300 87 125 100000 500 ABB OFAF00H125 00
115A-2 1700 115 160 170000 500 ABB OFAF00H160 00
145A-2 2300 145 200 300000 500 ABB OFAF0H200 0
170A-2 3300 170 250 600000 500 ABB OFAF0H250 0
206A-2 5500 206 315 710000 500 ABB OFAF1H315 1
274A-2 7000 274 400 1100000 500 ABB OFAF2H400 2
U
N
= 400 V
02A4-3 17 2.4 4 53 500 ABB OFAF000H4 000
03A3-3 40 3.3 6 110 500 ABB OFAF000H6 000
04A0-3 40 4.0 6 110 500 ABB OFAF000H6 000
05A6-3 80 5.6 10 355 500 ABB OFAF000H10 000
07A2-3 80 8.0 10 355 500 ABB OFAF000H10 000
09A4-3 120 10.0 16 700 500 ABB OFAF000H16 000
12A6-3 120 12.9 16 700 500 ABB OFAF000H16 000
017A-3 200 17 25 2500 500 ABB OFAF000H25 000
025A-3 250 25 32 4500 500 ABB OFAF000H32 000
032A-3 350 32 40 7700 500 ABB OFAF000H40 000
038A-3 400 38 50 15400 500 ABB OFAF000H50 000
045A-3 500 45 63 21300 500 ABB OFAF000H63 000
061A-3 800 61 80 37000 500 ABB OFAF000H80 000
072A-3 1000 72 100 63600 500 ABB OFAF000H100 000