Hardware Manual
Table Of Contents
- List of related manuals
- Table of contents
- Safety instructions
- Introduction to the manual
- Operation principle and hardware description
- Mechanical installation
- What this chapter contains
- Safety
- Examining the installation site
- Necessary tools
- Moving the drive
- Unpacking and examining the delivery (frames R1 to R5)
- Unpacking and examining the delivery (frames R6 to R9)
- Installing the drive
- Flange mounting
- Cabinet installation
- Cooling
- Grounding inside the cabinet
- Installing drives above one another
- Planning the electrical installation
- What this chapter contains
- Limitation of liability
- Selecting the supply disconnecting device
- Selecting and dimensioning the main contactor
- Checking the compatibility of the motor and drive
- Protecting the motor insulation and bearings
- Requirements table
- Additional requirements for ABB motors of types other than M2_, M3_, M4_, HX_ and AM_
- Additional requirements for ABB high-output and IP23 motors
- Additional requirements for non-ABB high-output and IP23 motors
- Additional data for calculating the rise time and the peak line-to-line voltage
- Additional note for sine filters
- Selecting the power cables
- Selecting the control cables
- Routing the cables
- Implementing thermal overload and short-circuit protection
- Protecting the drive against ground faults
- Connecting drives to a common DC system
- Implementing the Emergency stop function
- Implementing the Safe torque off function
- Implementing the safety functions with the FSO module
- Implementing the ATEX-certified Safe motor disconnection function (option +Q971)
- Implementing the Power-loss ride-through function
- Using power factor compensation capacitors with the drive
- Using a contactor between the drive and the motor
- Implementing a bypass connection
- Protecting the contacts of relay outputs
- Connecting a motor temperature sensor to the drive I/O
- Electrical installation
- What this chapter contains
- Warnings
- Checking the insulation of the assembly
- Checking the compatibility with IT (ungrounded) systems
- Connecting the power cables
- DC connection
- Connecting the control cables
- Connecting a PC
- Controlling several drives through panel bus
- Installing optional modules
- Installation checklist
- Start-up
- Fault tracing
- Maintenance
- What this chapter contains
- Maintenance intervals
- Heatsink
- Fans
- Replacing the main cooling fan of frames R1 to R3
- Replacing the auxiliary cooling fan of IP55 frames R1 to R3
- Replacing the main cooling fan of frames R4 and R5
- Replacing the auxiliary cooling fan of frames R4 and R5 (IP55 and option +C135) and IP21 frame R5 types ACS880-01-xxxx-7
- Replacing the main cooling fan of frames R6 to R8
- Replacing the auxiliary cooling fan of frames R6 to R9
- Replacing the IP55 auxiliary cooling fan of frames R8 and R9
- Replacing the main cooling fans of frame R9
- Replacing the drive (IP21, UL Type 1, frames R1 to R9)
- Capacitors
- Memory unit
- Replacing the control panel battery
- Replacing safety functions modules (FSO-12, option +Q973)
- Technical data
- What this chapter contains
- Marine type-approved drives (option +C132)
- Ratings
- Derating
- Ambient temperature derating
- IP21 (UL Type 1) drive types and other IP55 (UL Type 12) types than listed in the following subheadings
- IP55 (UL Type 12) drive types -274A-2, 293A-3, -260A-5, -302A-5 and -174A-7
- IP55 (UL Type 12) drive type -240A-5
- IP55 (UL Type 12) drive types -363A-3 and -361A-5
- IP55 (UL Type 12) drive type -210A-7
- IP55 (UL Type 12) types -0430A-3, -0414A-5 and -0271A-7
- Altitude derating
- Deratings for special settings in the drive control program
- Ambient temperature derating
- Fuses (IEC)
- Fuses (UL)
- Dimensions. weights and free space requirements
- Losses, cooling data and noise
- Terminal and lead-through data for the power cables
- Terminal data for the control cables
- Electrical power network specification
- Motor connection data
- Control unit (ZCU-12) connection data
- Efficiency
- Protection classes
- Ambient conditions
- Materials
- Applicable standards
- CE marking
- Compliance with the EN 61800-3:2004
- UL marking
- “C-tick” marking
- EAC marking
- Approvals
- Cyber security disclaimer
- Disclaimer
- Dimension drawings
- What this chapter contains
- Frame R1 (IP21, UL Type 1)
- Frame R1 (IP55, UL Type 12)
- Frame R2 (IP21, UL Type 1)
- Frame R2 (IP55, UL Type 12)
- Frame R3 (IP21, UL Type 1)
- Frame R3 (IP55, UL Type 12)
- Frame R4 (IP21, UL Type 1)
- Frame R4 (IP55, UL Type 12)
- Frame R5 (IP21, UL Type 1)
- Frame R5 (IP55, UL Type 12)
- Frame R6 (IP21, UL Type 1)
- Frame R6 (IP55, UL Type 12)
- Frame R7 (IP21, UL Type 1)
- Frame R7 (IP55, UL Type 12)
- Frame R8 (IP21, UL Type 1)
- Frame R8 (IP55, UL Type 12)
- Frame R9 (IP21, UL Type 1)
- Frame R9 (IP55, UL Type 12)
- Safe Torque off function
- Resistor braking
- What this chapter contains
- Operation principle and hardware description
- Planning the braking system
- Mechanical installation
- Electrical installation
- Start-up
- Technical data
- Dimensions and weights of external resistors
- Common mode, du/dt and sine filters
- Further information
176 Technical data
072A-3 3×35 3×35 48 49 52 23 24 25
087A-3 3×35 3×50 48 49 52 34 35 38
105A-3 3×50 3×70 63 65 68 34 35 37
145A-3 3×95 3×95 82 85 88 48 50 53
169A-3 3×120 3×150 160 170 187 62 65 69
206A-3 3×150 3×185 269 298 357 73 78 84
246A-3 2×(3×70) 2×(3×95) 311 335 393 99 103 111
293A-3 2×(3×95) 2×(3×120) 380 411 478 106 111 118
363A-3 2×(3×120) 2×(3×185) 459 502 591 150 159 173
430A-3 2×(3×150) 2×(3×240) 499 547 641 174 186 205
U
N
= 500 V
02A1-5 3×1.5 - 1.0 1.0 1.0 3.9 4.1 5.0
03A0-5 3×1.5 - 2.4 2.4 2.4 3.9 4.1 5.0
03A4-5 3×1.5 - 2.4 2.4 2.4 3.9 4.1 5.0
04A8-5 3×1.5 - 4.8 4.9 5.2 3.9 4.1 5.0
05A2-5 3×1.5 - 4.8 4.9 5.2 3.9 4.1 5.0
07A6-5 3×1.5 - 7.2 7.5 8.9 3.9 4.1 5.0
11A0-5 3×1.5 - 7.2 7.5 8.9 3.9 4.1 5.0
014A-5 3×6 - 12 12 12 7.2 7.3 7.6
021A-5 3×6 - 15 15 16 7.2 7.3 7.6
027A-5 3×10 - 21 21 22 10 10 11
034A-5 3×10 - 24 24 25 10 10 11
040A-5 3×16 3×35 30 30 31 17 17 18
052A-5 3×25 3×35 48 49 51 18 18 19
065A-5 3×35 3×50 60 61 63 29 29 30
077A-5 3×35 3×70 60 61 63 42 43 46
096A-5 3×50 3×70 78 80 83 42 43 45
124A-5 3×95 3×120 103 105 108 60 62 65
156A-5 3×120 3×150 200 209 224 77 80 84
180A-5 3×150 3×240 335 362 411 77 80 84
240A-5 2×(3×70) 2×(3×95) 388 410 456 108 112 117
260A-5 2×(3×70) 2×(3×95) 425 452 512 123 128 135
361A-5 2×(3×120) 2×(3×185) 621 669 763 187 196 208
414A-5 2×(3×150) 2×(3×240) 621 666 747 217 229 246
U
N
= 690 V
07A3-7 3×1.5 - 9.5 9.7 10.4 3.3 3.3 3.5
09A8-7 3×1.5 - 12 12 14 4.4 4.5 4.7
Drive type
ACS880-
01…
Cable type Supply transformer minimum apparent power S
N
(kVA)
Copper Aluminium Maximum cable length
with gG fuses
Maximum cable length
with aR fuses
mm
2
mm
2
10 m 50 m 100 m 10 m 100 m 200 m