Hardware Manual
Table Of Contents
- List of related manuals
- Table of contents
- Safety instructions
- Introduction to the manual
- Operation principle and hardware description
- Mechanical installation
- What this chapter contains
- Safety
- Examining the installation site
- Necessary tools
- Moving the drive
- Unpacking and examining the delivery (frames R1 to R5)
- Unpacking and examining the delivery (frames R6 to R9)
- Installing the drive
- Flange mounting
- Cabinet installation
- Cooling
- Grounding inside the cabinet
- Installing drives above one another
- Planning the electrical installation
- What this chapter contains
- Limitation of liability
- Selecting the supply disconnecting device
- Selecting and dimensioning the main contactor
- Checking the compatibility of the motor and drive
- Protecting the motor insulation and bearings
- Requirements table
- Additional requirements for ABB motors of types other than M2_, M3_, M4_, HX_ and AM_
- Additional requirements for ABB high-output and IP23 motors
- Additional requirements for non-ABB high-output and IP23 motors
- Additional data for calculating the rise time and the peak line-to-line voltage
- Additional note for sine filters
- Selecting the power cables
- Selecting the control cables
- Routing the cables
- Implementing thermal overload and short-circuit protection
- Protecting the drive against ground faults
- Connecting drives to a common DC system
- Implementing the Emergency stop function
- Implementing the Safe torque off function
- Implementing the safety functions with the FSO module
- Implementing the ATEX-certified Safe motor disconnection function (option +Q971)
- Implementing the Power-loss ride-through function
- Using power factor compensation capacitors with the drive
- Using a contactor between the drive and the motor
- Implementing a bypass connection
- Protecting the contacts of relay outputs
- Connecting a motor temperature sensor to the drive I/O
- Electrical installation
- What this chapter contains
- Warnings
- Checking the insulation of the assembly
- Checking the compatibility with IT (ungrounded) systems
- Connecting the power cables
- DC connection
- Connecting the control cables
- Connecting a PC
- Controlling several drives through panel bus
- Installing optional modules
- Installation checklist
- Start-up
- Fault tracing
- Maintenance
- What this chapter contains
- Maintenance intervals
- Heatsink
- Fans
- Replacing the main cooling fan of frames R1 to R3
- Replacing the auxiliary cooling fan of IP55 frames R1 to R3
- Replacing the main cooling fan of frames R4 and R5
- Replacing the auxiliary cooling fan of frames R4 and R5 (IP55 and option +C135) and IP21 frame R5 types ACS880-01-xxxx-7
- Replacing the main cooling fan of frames R6 to R8
- Replacing the auxiliary cooling fan of frames R6 to R9
- Replacing the IP55 auxiliary cooling fan of frames R8 and R9
- Replacing the main cooling fans of frame R9
- Replacing the drive (IP21, UL Type 1, frames R1 to R9)
- Capacitors
- Memory unit
- Replacing the control panel battery
- Replacing safety functions modules (FSO-12, option +Q973)
- Technical data
- What this chapter contains
- Marine type-approved drives (option +C132)
- Ratings
- Derating
- Ambient temperature derating
- IP21 (UL Type 1) drive types and other IP55 (UL Type 12) types than listed in the following subheadings
- IP55 (UL Type 12) drive types -274A-2, 293A-3, -260A-5, -302A-5 and -174A-7
- IP55 (UL Type 12) drive type -240A-5
- IP55 (UL Type 12) drive types -363A-3 and -361A-5
- IP55 (UL Type 12) drive type -210A-7
- IP55 (UL Type 12) types -0430A-3, -0414A-5 and -0271A-7
- Altitude derating
- Deratings for special settings in the drive control program
- Ambient temperature derating
- Fuses (IEC)
- Fuses (UL)
- Dimensions. weights and free space requirements
- Losses, cooling data and noise
- Terminal and lead-through data for the power cables
- Terminal data for the control cables
- Electrical power network specification
- Motor connection data
- Control unit (ZCU-12) connection data
- Efficiency
- Protection classes
- Ambient conditions
- Materials
- Applicable standards
- CE marking
- Compliance with the EN 61800-3:2004
- UL marking
- “C-tick” marking
- EAC marking
- Approvals
- Cyber security disclaimer
- Disclaimer
- Dimension drawings
- What this chapter contains
- Frame R1 (IP21, UL Type 1)
- Frame R1 (IP55, UL Type 12)
- Frame R2 (IP21, UL Type 1)
- Frame R2 (IP55, UL Type 12)
- Frame R3 (IP21, UL Type 1)
- Frame R3 (IP55, UL Type 12)
- Frame R4 (IP21, UL Type 1)
- Frame R4 (IP55, UL Type 12)
- Frame R5 (IP21, UL Type 1)
- Frame R5 (IP55, UL Type 12)
- Frame R6 (IP21, UL Type 1)
- Frame R6 (IP55, UL Type 12)
- Frame R7 (IP21, UL Type 1)
- Frame R7 (IP55, UL Type 12)
- Frame R8 (IP21, UL Type 1)
- Frame R8 (IP55, UL Type 12)
- Frame R9 (IP21, UL Type 1)
- Frame R9 (IP55, UL Type 12)
- Safe Torque off function
- Resistor braking
- What this chapter contains
- Operation principle and hardware description
- Planning the braking system
- Mechanical installation
- Electrical installation
- Start-up
- Technical data
- Dimensions and weights of external resistors
- Common mode, du/dt and sine filters
- Further information
250 Resistor braking
ACS880-01-169A-3 90 3.3 SAFUR125F500 4 3600 9
ACS880-01-206A-3 110 3.3 SAFUR125F500 4 3600 9
ACS880-01-246A-3 132 2.3 SAFUR200F500 2.7 5400 13.5
ACS880-01-293A-3 132 2.3 SAFUR200F500 2.7 5400 13.5
ACS880-01-363A-3 160 2.0 SAFUR200F500 2.7 5400 13.5
ACS880-01-430A-3 160 2.0 SAFUR200F500 2.7 5400 13.5
U
N
= 500 V
ACS880-01-02A1-5 0.75 78 JBR-03 80 40 0.14
ACS880-01-03A0-5 1.1 78 JBR-03 80 40 0.14
ACS880-01-03A4-5 1.5 78 JBR-03 80 40 0.14
ACS880-01-04A8-5 2.2 78 JBR-03 80 40 0.14
ACS880-01-05A2-5 3.0 78 JBR-03 80 40 0.14
ACS880-01-07A6-5 4.0 78 JBR-03 80 40 0.14
ACS880-01-11A0-5 5.5 78 JBR-03 80 40 0.14
ACS880-01-014A-5 7.5 39 SACE08RE44 44 210 1
ACS880-01-021A-5 11 39 SACE08RE44 44 210 1
ACS880-01-027A-5 15 19 SACE15RE22 22 420 2
ACS880-01-034A-5 18.5 19 SACE15RE22 22 420 2
ACS880-01-040A-5 22 13 SACE15RE13 13 435 2
ACS880-01-052A-5 22 13 SACE15RE13 13 435 2
ACS880-01-065A-5 37 8 SAFUR90F575 8 1800 4.5
ACS880-01-077A-5 45 8 SAFUR90F575 8 1800 4.5
ACS880-01-096A-5 55 5.4 SAFUR80F500 6 2400 6
ACS880-01-124A-5 75 5.4 SAFUR80F500 6 2400 6
ACS880-01-156A-5 90 3.3 SAFUR125F500 4 3600 9
ACS880-01-180A-5 110 3.3 SAFUR125F500 4 3600 9
ACS880-01-240A-5 132 2.3 SAFUR200F500 2.7 5400 13.5
ACS880-01-260A-5 132 2.3 SAFUR200F500 2.7 5400 13.5
ACS880-01-302A-5 160 2.3 SAFUR200F500 2.7 5400 13.5
ACS880-01-361A-5 160 2.3 SAFUR200F500 2.7 5400 13.5
ACS880-01-414A-5 160 2.3 SAFUR200F500 2.7 5400 13.5
U
N
= 690 V
ACS880-01-07A3-7 6 18 SACE08RE44 44 210 1
ACS880-01-09A8-7 8 18 SACE08RE44 44 210 1
ACS880-01-14A2-7 11 18 SACE08RE44 44 210 1
ACS880-01-018A-7 17 18 SACE15RE22 22 420 2
ACS880-01-022A-7 23 18 SACE15RE22 22 420 2
ACS880-01-026A-7 28 18 SACE15RE22 22 420 2
Drive type Internal brake
chopper
Example brake resistor(s)
P
brcont
R
min
Type R E
R
P
Rcont
kW ohm ohm kJ kW