Hardware Manual
Table Of Contents
- List of related manuals
- Table of contents
- Safety instructions
- Introduction to the manual
- Operation principle and hardware description
- Mechanical installation
- What this chapter contains
- Safety
- Examining the installation site
- Necessary tools
- Moving the drive
- Unpacking and examining the delivery (frames R1 to R5)
- Unpacking and examining the delivery (frames R6 to R9)
- Installing the drive
- Flange mounting
- Cabinet installation
- Cooling
- Grounding inside the cabinet
- Installing drives above one another
- Planning the electrical installation
- What this chapter contains
- Limitation of liability
- Selecting the supply disconnecting device
- Selecting and dimensioning the main contactor
- Checking the compatibility of the motor and drive
- Protecting the motor insulation and bearings
- Requirements table
- Additional requirements for ABB motors of types other than M2_, M3_, M4_, HX_ and AM_
- Additional requirements for ABB high-output and IP23 motors
- Additional requirements for non-ABB high-output and IP23 motors
- Additional data for calculating the rise time and the peak line-to-line voltage
- Additional note for sine filters
- Selecting the power cables
- Selecting the control cables
- Routing the cables
- Implementing thermal overload and short-circuit protection
- Protecting the drive against ground faults
- Connecting drives to a common DC system
- Implementing the Emergency stop function
- Implementing the Safe torque off function
- Implementing the safety functions with the FSO module
- Implementing the ATEX-certified Safe motor disconnection function (option +Q971)
- Implementing the Power-loss ride-through function
- Using power factor compensation capacitors with the drive
- Using a contactor between the drive and the motor
- Implementing a bypass connection
- Protecting the contacts of relay outputs
- Connecting a motor temperature sensor to the drive I/O
- Electrical installation
- What this chapter contains
- Warnings
- Checking the insulation of the assembly
- Checking the compatibility with IT (ungrounded) systems
- Connecting the power cables
- DC connection
- Connecting the control cables
- Connecting a PC
- Controlling several drives through panel bus
- Installing optional modules
- Installation checklist
- Start-up
- Fault tracing
- Maintenance
- What this chapter contains
- Maintenance intervals
- Heatsink
- Fans
- Replacing the main cooling fan of frames R1 to R3
- Replacing the auxiliary cooling fan of IP55 frames R1 to R3
- Replacing the main cooling fan of frames R4 and R5
- Replacing the auxiliary cooling fan of frames R4 and R5 (IP55 and option +C135) and IP21 frame R5 types ACS880-01-xxxx-7
- Replacing the main cooling fan of frames R6 to R8
- Replacing the auxiliary cooling fan of frames R6 to R9
- Replacing the IP55 auxiliary cooling fan of frames R8 and R9
- Replacing the main cooling fans of frame R9
- Replacing the drive (IP21, UL Type 1, frames R1 to R9)
- Capacitors
- Memory unit
- Replacing the control panel battery
- Replacing safety functions modules (FSO-12, option +Q973)
- Technical data
- What this chapter contains
- Marine type-approved drives (option +C132)
- Ratings
- Derating
- Ambient temperature derating
- IP21 (UL Type 1) drive types and other IP55 (UL Type 12) types than listed in the following subheadings
- IP55 (UL Type 12) drive types -274A-2, 293A-3, -260A-5, -302A-5 and -174A-7
- IP55 (UL Type 12) drive type -240A-5
- IP55 (UL Type 12) drive types -363A-3 and -361A-5
- IP55 (UL Type 12) drive type -210A-7
- IP55 (UL Type 12) types -0430A-3, -0414A-5 and -0271A-7
- Altitude derating
- Deratings for special settings in the drive control program
- Ambient temperature derating
- Fuses (IEC)
- Fuses (UL)
- Dimensions. weights and free space requirements
- Losses, cooling data and noise
- Terminal and lead-through data for the power cables
- Terminal data for the control cables
- Electrical power network specification
- Motor connection data
- Control unit (ZCU-12) connection data
- Efficiency
- Protection classes
- Ambient conditions
- Materials
- Applicable standards
- CE marking
- Compliance with the EN 61800-3:2004
- UL marking
- “C-tick” marking
- EAC marking
- Approvals
- Cyber security disclaimer
- Disclaimer
- Dimension drawings
- What this chapter contains
- Frame R1 (IP21, UL Type 1)
- Frame R1 (IP55, UL Type 12)
- Frame R2 (IP21, UL Type 1)
- Frame R2 (IP55, UL Type 12)
- Frame R3 (IP21, UL Type 1)
- Frame R3 (IP55, UL Type 12)
- Frame R4 (IP21, UL Type 1)
- Frame R4 (IP55, UL Type 12)
- Frame R5 (IP21, UL Type 1)
- Frame R5 (IP55, UL Type 12)
- Frame R6 (IP21, UL Type 1)
- Frame R6 (IP55, UL Type 12)
- Frame R7 (IP21, UL Type 1)
- Frame R7 (IP55, UL Type 12)
- Frame R8 (IP21, UL Type 1)
- Frame R8 (IP55, UL Type 12)
- Frame R9 (IP21, UL Type 1)
- Frame R9 (IP55, UL Type 12)
- Safe Torque off function
- Resistor braking
- What this chapter contains
- Operation principle and hardware description
- Planning the braking system
- Mechanical installation
- Electrical installation
- Start-up
- Technical data
- Dimensions and weights of external resistors
- Common mode, du/dt and sine filters
- Further information
Common mode, du/dt and sine filters 259
Sine filters
Selecting a sine filter for a drive
Drive
type
ACS880-
01-...
Sine filter type I
cont.
max
P
cont.
max
Heat dissipation Noise
Drive Filter Total
AkWWWWdB(A)
U
N
= 400 V
02A4-3 B84143V0004R229 2.3 1.7 30 60 90 72
03A3-3 B84143V0004R229 3.1 2.3 40 60 100 72
04A0-3 B84143V0004R229 3.8 2.9 52 60 112 72
05A6-3 B84143V0006R229 5.3 4.0 73 100 173 72
07A2-3 B84143V00011R229 7.2 5.4 94 90 184 72
09A4-3 B84143V00011R229 9.2 6.9 122 90 212 72
12A6-3 B84143V0016R229 12.1 9.1 172 80 252 72
017A-3 B84143V0025R229 16 12.1 232 140 372 75
025A-3 B84143V0025R229 24 17.7 337 140 477 75
032A-3 B84143V0033R229 31 23.4 457 160 617 75
038A-3 B84143V0050R229 37 27.5 562 220 782 78
045A-3 B84143V0050R229 43 32.4 667 220 887 78
061A-3 B84143V0066R229 60 45.2 907 250 1157 78
072A-3 B84143V0075R229 64 48.2 1117 310 1427 79
087A-3 B84143V0095R229 77 58.0 1120 400 1520 79
105A-3 B84143V0130R230 91 68.6 1295 * 1295 80
145A-3 B84143V0162R229 126 94.6 1440 * 1440 80
169A-3 B84143V0162R229 153 115.0 1940 * 1940 80
206A-3 B84143V0230R229 187 140.6 2310 900 3210 80
246A-3 B84143V0230R229 209 157.6 3300 900 4200 80
293A-3 B84143V0390R229 249 187.8 3900 1570 5470 80
363A-3 B84143V0390R229 297 223.6 4800 1570 6370 80
430A-3 B84143V0390R229 352 265.2 6000 1570 7570 80
U
N
= 500 V
02A1-5 B84143V0004R229 1.9 1.4 30 60 90 72
03A0-5 B84143V0004R230 2.8 2.1 40 60 100 72
03A4-5 B84143V0004R231 3.1 2.3 52 60 112 72
04A8-5 B84143V0006R229 4.4 3.3 73 100 173 72
05A2-5 B84143V0006R229 4.8 3.6 94 100 194 72