® ® ADS PrimeProbe 2 User Manual October 2009 QR 775016 A0 ADS LLC 4940 Research Drive Huntsville, Alabama 35805 Telephone: 1-800-430-3366 / Fax: 1-800-430-6633 www.adsenv.
PrimeProbe2 User Manual Copyright © 2009 ADS® LLC. All rights reserved. ADS® is a registered trademark of ADS LLC. PrimeProbe®, PrimeLog®, and PrimeWorks® are registered trademarks of Primayer Limited. All other brand and product names are trademarks or registered trademarks of their respective holders. Notice of Proprietary Information The information contained herein represents the latest information available at the time of publication.
PrimeProbe2 User Manual Table of Contents Chapter 1 Introduction ......................................................................1 System Components.....................................................................................2 Compact .................................................................................................2 Remote ...................................................................................................3 PrimeProbe2 Length Dimensions .........................
PrimeProbe2 User Manual Setup Wizard........................................................................................39 Chapter 4 Part Numbers..................................................................41 PrimeProbe2 (Compact) Part Numbers .....................................................42 PrimeProbe2 (Remote) Part Numbers ........................................................43 Chapter 5 Battery Life......................................................................
CHAPTER 1 Introduction The PrimeProbe®2 flow meter measures flow rate in closed pipes with clean water having a conductivity greater than 5 microsiemens. It is not suitable for measuring wastewater, gases, petroleum, or other fluids with low conductivity.
PrimeProbe2 User Manual System Components Note: Please be careful when removing the PrimeProbe2 product from its original container. Fully inspect the equipment for damage. If damage exists, notify the carrier and ADS immediately. The system consists of two primary components: the insertion-type sensor and the converter. Two types of PrimeProbe2 are available: Compact Remote Compact For the compact version, the converter is integrated into the sensor. This version is battery powered.
PrimeProbe2 User Manual Remote For the remote version, the converter connects to the sensor by a cable. This unit can be battery or externally powered. PrimeProbe2 Length Dimensions Model Insertion Length Overall Length Overall Length (Compact) (Remote) Use in Pipe Sizes* Size 1 11.8 inches (300 mm) 29.0 inches (737 mm) 30.2 inches (767 mm) ≤ 23.6 inches (600 mm) Size 2 19.7 inches (500 mm) 36.9 inches (937 mm) 38.1 inches (967 mm) ≤ 39.4 inches (1000 mm) Size 3 27.6 inches (700 mm) 44.
PrimeProbe2 User Manual Technical Specifications Parameter Specification Pipe Sizes 3.2 to 315.0 inches (80 mm to 8000 mm) – at 1/8 pipe diameter (insertion depth) installation Measurement Range Accuracy; Point Velocity Flow Repeatability Flow Determination Measurement Sampling Minimum Fluid Conductivity Process Connection Pipeline Pressure Rating Sensor Material Bi-directional from 0.03 to 16.40 feet per second (0.01 m/s to 5 m/s) (Maximum may be lower based on insertion length and pipe position.
PrimeProbe2 User Manual CHAPTER 2 Installation This chapter provides instructions on powering up the PrimeProbe2, determining the appropriate length and position for the insertion sensor, selecting a suitable location for measurement, and installing the PrimeProbe2.
PrimeProbe2 User Manual Turning On the Unit ADS delivers the PrimeProbe2 in the OFF condition. The user must turn it on before going to the first installation site, as described in the following sections. Compact Version (units acquired since June 2008) 1. Launch the PrimeWorks® software. 2. Connect the PrimeProbe2 to the PC/laptop running the software using the communications cable. 3. Select the PrimeProbe2 > Shipping > Wake up menu option.
PrimeProbe2 User Manual Site Selection The PrimeProbe2 can be used on pipes with internal diameters from 3.15 to 314.96 inches (80 to 8000mm) at 1/8 diameter insertion depth, based on the insertion length of the selected probe. The following table indicates the 4 different insertion lengths of the PrimeProbe2 and the pipe sizes in which they can operate. The PrimeProbe2 can be located at one of three depth positions: ½-pipe diameter, 1/8-pipe diameter, or 7/8-pipe diameter.
PrimeProbe2 User Manual Installation and Operational Considerations Install the sensor away from any bends in the pipe and hydraulic fittings (disturbances). For the best results, install the sensor of the PrimeProbe2 at a location with at least 25 times the pipe diameter in distance of straight unrestricted pipe upstream of the sensor and 10 times the pipe diameter in distance of straight unrestricted pipe downstream of the sensor. Operate the PrimeProbe2 only in full pipes.
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PrimeProbe2 User Manual International Standard of Flow Measurement The following table has been reproduced, with permission, from ISO 7145 (BS 1042) Section 2.2 1982. Complete copies are available from BSI Publications, Linford Wood, Milton Keynes, MK14 6LE.
PrimeProbe2 User Manual Mechanical Considerations for Sensor Installation Install the probe into the pipe through a pre-drilled 1-inch (25-mm) hole in the pipe using a 1-inch (25-mm) Ball Valve (included). A 1.5-inch or 2inch ball valve may be used with reducers. Installing in plastic or AC (asbestos cement) pipes with smaller diameters and steel pipes with larger diameters requires different methods.
PrimeProbe2 User Manual Measuring the Internal Diameter of the Pipe After successfully attaching the 1-inch (25-mm) boss to the pipe, it is critical to take an accurate measurement of the internal diameter of the pipe (pipe ID). This can be done using one of the following: Pipe thickness gauge Tape measure Gauging rod Pipe Thickness Gauge Use an Ultrasonic Pipe Thickness Gauge to measure the ID of the pipe in the following way: 1. Measure the circumference of the pipe using a measuring tape. 2.
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PrimeProbe2 User Manual Installing the PrimeProbe2 Once the boss/valve is installed, insert the PrimeProbe2 into the pipe. To do this, first determine whether to install the PrimeProbe2 on the centerline of the pipe (1/2-pipe) or at the mean velocity point (1/8 or 7/8-pipe). Centerline installation is the preferred method because it allows for a greater margin of error if installation does not occur exactly on the centerline.
PrimeProbe2 User Manual Installation Procedure 1. Determine the appropriate Z-value for the selected insertion depth, and then secure the reference ring at that value.
PrimeProbe2 User Manual Note: Fluctuating flow rates usually are an indication of poor grounding. Flow Direction Prior to completing installation, confirm the direction of the flow in the pipe. Using the nameplate as a reference, flow direction is positive when the flow travels from – to +. If the flow occurs in reverse following installation, reverse the probe by rotating it 180 degrees.
PrimeProbe2 User Manual Connecting the Converter to the Sensor Note: Only the remote version requires the user to connect the sensor to the converter; the compact version is connected internally at the factory. ADS delivers the remote PrimeProbe2 with the sensor cables terminated and potted at the sensor-end. Therefore, no further user intervention at the sensor terminal box should be necessary.
PrimeProbe2 User Manual 3. Insert the two sensor cables through the cable glands into the termination area of the converter. 4. With the back removed and the terminals exposed, terminate the appropriate wires at the numbered terminals. 5. To use the pulse output of the PrimeProbe2, connect the appropriate digital output cable to terminals 16 & 17 (output 1) and 18 & 19 (output 2).
PrimeProbe2 User Manual Maximum switching current: 10mA Maximum switching frequency: 32Hz Insulation from other secondary circuits: 500 Vdc Powering-up the PrimeProbe2 Sensor The PrimeProbe2 Remote can receive power from either lithium (nonrechargeable) batteries or mains power. Battery To avoid rapid depletion of the battery(s), the sampling rate is preset to 5 seconds (refer to the E. saving setting description in the Measure submenu section beginning on page 26).
PrimeProbe2 User Manual Note: With the battery packs connected and the dip switches ON, the PrimeProbe2 is now functional. The next step is to configure the converter corresponding to the specific application. Connecting Mains Power Important Precautions to Consider Before Connecting to Mains Power Only qualified technicians with appropriate knowledge of local codes and practices should make connections to mains power. Verify the mains voltage falls within the limits stated on the tag plate.
PrimeProbe2 User Manual 5. Connect the mains cable to the M3 terminal in the termination area of the converter. 6. Allow a little bit of slack for all cables (i.e., sensor, power, and digital) and tighten all the cable glands on the outside of the PrimeProbe2 converter. Tighten the glands by hand, and then give them an extra ½-turn using a crescent wrench. 7. Replace the back cover onto the PrimeProbe2 converter.
PrimeProbe2 User Manual Menu Access System This section applies only to the remote PrimeProbe2. Navigate through the menu system using the keypad.
PrimeProbe2 User Manual With the access code set at 00000, the user has access to all levels of the Menu Access System without needing a password. The parameters available depend on the dip switches inside the converter. When first powered ON, the display will show the Quick Start Screen. Press the key on the keypad. Scroll through the Quick Start Options until reaching the Main Menu.
PrimeProbe2 User Manual KA = Represents the calibration data of the sensor. This is set at the factory and also is available on the nameplate. Changing this parameter will invalidate the calibration. S. model = Represents the sensor model and is set at the factory. Verify that the numbers here are the same as the first two characters of the serial number on the sensor. Do not change these numbers. Ins. Position Represents the depth at which the PrimeProbe2 will be inserted.
PrimeProbe2 User Manual Scales Unlike many conventional measurement instruments, the PrimeProbe2 has two ranges (N.1 and N.2). Fs2 is more likely to be used with 4-20mA outputs, but one of the outputs must be configured to indicate a change in range. The Scales menu includes the following parameters: Fs1 Represents the Full Scale value for Range N.1 Fs2 Represents the Full Scale value for Range N.
PrimeProbe2 User Manual Tpul2 Represents the duration of the pulse generated on Channel2. Set up the same way as Tpul1. Note: Setting the Imp1/Imp2 and Tpul1/Tpul2 incorrectly may result in sending erroneous signals to the external device. Measure Tconst=s Effects the response time between the measured value and the displayed/output value. Cut-off = % Represents the low-flow threshold. Its nominal value is a percentage of Full Scale (set for Fs1 in the Scales submenu ).
PrimeProbe2 User Manual Max Thr+=% Represents the alarm setting for maximum forward flow. When the flow rate exceeds this setting, an alarm event will be generated. Enter the value of this alarm as a percentage of Fs1, from 0 to 125%. To disable the alarm, set the percentage to zero. Max thr-=% Represents the alarm setting for the maximum reverse flow. Setup this parameter similar to Max Thr+=%. Min thr+=% Represents the alarm setting for the minimum threshold value for forward flow.
PrimeProbe2 User Manual #2 IMP +/- Pulse on N.2 for net flow Sign Flow direction output Range Range Indication output Max. Al+ Flow exceeds Maximum Threshold+ Max Al- Flow exceeds Minimum Threshold - Max +/- Flow exceeds Net threshold Min Al+ Flow below Minimum Threshold + Min Al - Flow below Minimum threshold - Min Al +/- Flow below net threshold P. pipe Empty Pipe alarm Out2 = Is set to the output functions of Out2 and is configured using the same procedures as Out1.
PrimeProbe2 User Manual down any key on the keypad for more than 1 second. After releasing the key, characters will appear on the display. Note: When the display is on, energy save mode goes off, reducing battery life significantly. Please keep in mind that even though the display may be OFF, the PrimeProbe is still in operation and measuring flow. If the PrimeProbe2 will not be used for an extended period of time, place the instrument in standby mode (described in Stand-by under Diagnostics).
PrimeProbe2 User Manual message displays, press Enter again. The instrument will switch over to standby mode. To re-activate the PrimeProbe2, hold down any one of the three keys on the keyboard for more than 1 second. In standby mode, the PrimeProbe2 consumes about 50 mA of power. Internal Data L2 keycode Allows the user to set a Level-2 access code. This code may range from 00001 to 65535. Block Level Allows the user to set a level from 0 to 3. Each level enables and disables certain functions.
PrimeProbe2 User Manual Converter Functions This section shows the functions and descriptions of the PrimeProbe2 settings. The entries in blue represent advanced entries (used in the PrimeWorks software).
PrimeProbe2 User Manual Default Values This section details the default values. Sensor ND = 200 mm (7.
PrimeProbe2 User Manual Tot. MU = m3 1.0000 Imp1 = m3 0.01 (i.e., 10 l/sec) Imp2 = m3 0.01 (i.e., 10 l/sec) Tpul1 = s 0.016 Tpul2 = s 0.
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PrimeProbe2 User Manual Available units of mass and volume 35
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PrimeProbe2 User Manual CHAPTER 3 Operation This section includes instructions on setting up the PrimeProbe2 using the PrimeWorks software.
PrimeProbe2 User Manual Software Setup The PrimeProbe2 software is part of the PrimeWorks software application. To access PrimeProbe2, launch the PrimeWorks software and select the PrimeProbe2 menu. Two methods of software setup are available: Basic This option runs a wizard. Advanced This option allows the user to enter and change various parameters as required. Setup Wizard Selecting the basic option displays the wizard screen.
PrimeProbe2 User Manual Enter the Internal Pipe Diameter and select the Sensor Insertion Point. ADS recommends centerline (Centre Line). ADS recommends selecting the Energy Saving checkbox. Leaving it unselected will cause the rapid depletion of the battery. This option is available only when Permanent is selected on the first screen. 6. Click Next to go to the last wizard screen. 7. Enter the maximum flow value either by selecting a flow rate (Manual) or specifying a velocity (Automatic).
PrimeProbe2 User Manual CHAPTER 4 Part Numbers This chapter includes the part numbers for the compact and remote versions of the PrimeProbe2.
PrimeProbe2 User Manual PrimeProbe2 (Compact) Part Numbers Part PrimeProbe2 Compact – Length: 11.81 inches (300 mm) PrimeProbe2 Compact – Length: 19.69 inches (500 mm) PrimeProbe2 Compact – Length: 27.56 inches (700 mm) PrimeProbe2 Compact – Length: 39.
PrimeProbe2 User Manual PrimeProbe2 (Remote) Part Numbers Part ADS Part Number PrimeProbe2 Remote (Sensor + Converter) – Length: 11.81 inches (300 mm); Cable Length:16 feet (5 m) RXG814-001 PrimeProbe2 Remote (Sensor + Converter) – Length: 19.69 inches (500 mm); Cable Length: 16 feet (5 m) RXG815-001 PrimeProbe2 Remote (Sensor + Converter) – Length: 27.56 inches (700 mm); Cable Length: 16 feet (5 m) RXG816-001 PrimeProbe2 Remote (Sensor + Converter) – Length: 39.
PrimeProbe2 User Manual CHAPTER 5 Battery Life The following table provides the battery life based on the sampling interval and number of batteries in use. However, whatever the results, the maximum battery life is limited to 10 years. Sampling Time (seconds) Battery Life – 1 Battery (years) Battery Life ‘N’ batteries (years) 1 0.7 0.7 * N 2 1.3 1.3 * N 5 2.1 2.1 * N 10 2.7 2.7 * N 15 3.0 3.0 * N >=30 5 5.
PrimeProbe2 User Manual CHAPTER 6 Index Application, 1 Battery, 19 Battery Life, 44 Communication Default Values, 33 Compact, 2 Connecting Mains Power, 20 Connecting the Converter to the Sensor, 17 Converter Functions, 31 Default Values, 32 Display Default Values, 33 Flow Direction, 16 Gauging Rod, 12 Grounding the Sensor and the Converter, 15 Important Precautions Before Connecting to Mains Power, 20 Installation, 5, 14 Installation Considerations, 8 Installation Procedure, 15 International Standard of
