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Industrial PCs MCR5000 Product Portfolio Copyright © ads-tec GmbH Raiffeisenstr.14 D-70771 Leinfelden-Echterdingen Germany 2 © ads-tec GmbH • Raiffeisenstr.
Industrial PCs MCR5000 INDEX ABOUT US .......................................................................................................................................... 5 1 REMARKS ................................................................................................................................. 6 1.1 RELEVANT DEVICE DOCUMENTATION................................................................................................ 6 1.
Industrial PCs MCR5000 7.2 8 GENERAL DATA........................................................................................................................ 33 SERVICE AND SUPPORT ............................................................................................................ 34 8.1 ADS-TEC SUPPORT ................................................................................................................... 34 8.2 COMPANY ADDRESS ...................................................
Industrial PCs MCR5000 ABOUT US S ads-tec GmbH Raiffeisenstr. 14 70771 Leinfelden-Ecchterdingen Tel: +49 (0) 711 / 45894-0 Fax: +49 (0) 711 / 45894-990 www.ads-tec.com Germany ads-tec GmbH provides large enterprises and globally active corporattions with cutting edge technology, up-to-date know-how and comprehensive services in the area of automation ocessing technology and systems engineering.
Industrial PCs MCR5000 1 REMARKS 1.1 RELEVANT DEVICE DOCUMENTATION Consult the following documentation for information pertaining to device setup and operation: USER MANUAL ON THE SERVICE CD (THIS DOCUMENTATION): Contains information pertaining to device mounting, startup and operation as well as the technical data for the device hardware. SERVICE CD: Contains drivers, user manual and installation instructions for installing drivers, calibration and using the touch screen. a 1.
Industrial PCs MCR5000 1.5 COPYRIGHT This User’s Guide inclusive of all the images it contains is entirely proprietary and subject to copyright. Any irregular use of this Guide by third parties infringing copyright terms is thus strictly forbidden. Reproduction, translation, as well as electronic and photographic image storage and/or amendment processes, are subject to prior written authorisation directly by M/s. ads-tec GmbH.
Industrial PCs MCR5000 1.
Industrial PCs MCR5000 1.8 SCOPE OF DELIVERY Please check that all of the following components are contained in the packaging: • 1 x MCR 5000 • 1 x Installation bracket (pre-installed) • 1 x Locking plate (pre-installed) • 1 x Set of keys for locking-plate lock The optional cable set might include the following individual cables: 1 x Rubber power lead 1 x Rubber power lead extension for monitor / display 1 x DVI cable 1 x Serial null-modem cable © ads-tec GmbH • Raiffeisenstr.
Industrial PCs MCR5000 2 OPERATING INSTRUCTIONS This device contains electrical voltages and extremely sensitive components. The manufacturer or a service partner authorised by the manufacturer should be consulted if you plan to make any modifications. For this type of work, the device must be switched off at the mains and the power lead must be disconnected. Suitable measures for avoiding electrostatic discharge towards parts of the components when touching the equipment must be taken.
Industrial PCs MCR5000 2.3 WARRANTY / REPAIRS During the unit warranty period, any repairs thereto must strictly be conducted solely by the manufacturer or by service personnel that has been duly authorised by the manufacturer. 2.4 TREATMENT AND DISPOSAL OF LITHIUM BATTERIES Warning: There is an acute risk of explosion should the wrong type of battery be used.
Industrial PCs MCR5000 3 ASSEMBLY 3.1 12 OVERALL DEVICE DIMENSIONS © ads-tec GmbH • Raiffeisenstr.
Industrial PCs MCR5000 3.2 ORDER OF INSTALLATIO ON The following must be checked before starting the installation: • Check the bearing b capacity of the wall • Monitor is permitted for fixing with M6 screws by VESA 100/2 200 • Monitor weight ≤ 50kg • e ≤ 50" Monitor size • Installation incline ≤ 30° from vertical line (0° with DVD operation!) • e monitor data sheet! Observe the Note: The maximum torq que for fixing the MCR 5000 installation screws is i 5 Nm for wall-mount installation.
Industrial PCs MCR5000 PREPARATION FOR FIXING Warning: The MCR 5000 device is designated for installation with a TFT or plasma display. Before the MCR 5000 can be fixed to the display, the respective brackets or retainers for protecting the MCR 5000 from falling must be in place. The fall protection measures must correspond to the "BGV C1" regulations. Respective retainers must be installed above the MCR 5000 device.
Industrial PCs MCR5000 ATTACHING THE MCR 5000 IN THE PLACE OF INSTALLATION The MCR 5000 device is installed including the pre-installed bracket at the place of installation by using 6 x M6 screws and must be held in place by an additional person during installation. . Attention: a thread depth of at least 12 and at most 15 mm inside the MCR 5000 device must be observed. Use all six screwing points.
Industrial PCs MCR5000 REMOVING THE LOCKING PLATE The locking plate on the device must be removed in order to continue with the installation. This is done by opening the lock and by removing the locking plate upwards. REMOVING THE INSTALLATION BRACKET For removing the installation bracket it is required to unhinge the previously attached brackets or retainers. In this case, the MCR 5000 must be supported by another person.
Industrial PCs MCR5000 INSTALLING THE INSTALLATION BRACKET The installation bracket including 6 x M6 screws must be screwed to the monitor according to the instructions of the monitor manufacturer. Horizontal installation: Warning: All six screws must be used for fixing the installation bracket. Warning: The permissible thread depth of the fixing screws inside the monitor case has to be checked before installing the bracket on the monitor. © ads-tec GmbH • Raiffeisenstr.
Industrial PCs MCR5000 Note: Vertical installation is possible depending on the purpose of use and the installation conditions at the display. For this purpose the monitor has to be installed in a tilted position according to the manufacturer instructions. Vertical installation: Warning: The installation adapter must always be attached in the centre with both installation methods. Verify if vertical operation is permitted for your display unit. 18 © ads-tec GmbH • Raiffeisenstr.
Industrial PCs MCR5000 MONITOR INSTALLATION AT THE MCR 5000 Warning: The installation procedure described below must be carried out by at least 3 persons, due to the weight of the equipment. Fix the monitor to the MCR 5000 device by using the pre-installed installation bracket. Note: The figure shows the installation bracket from the point of view of the monitor. Please take care that the monitor plate is properly pushed into the guides provided on the MCR 5000 case when attaching the monitor.
Industrial PCs MCR5000 Subsequently, the monitor must be pushed beyond the retainer lobes. Make sure that the installation bracket is flush with the MCR 5000 unit after installation. 20 © ads-tec GmbH • Raiffeisenstr.
Industrial PCs MCR5000 SECURING MONITOR AND MCR 5000 The installation bracket is screwed to the MCR 5000 case by using the previously removed fixing screws (M6x10mm). Warning: The monitor must still be supported by two persons until both components are safely connected. © ads-tec GmbH • Raiffeisenstr.
Industrial PCs MCR5000 Subsequently, the brackets or retainers must be hinged back into place in the provided eyes on the monitor. Warning: You finally have to check, that the monitor is properly installed; this can be done by visual inspection and by carefully trying to pull the monitor to the front at the bottom edge. The locking plate is pushed into the provided holes by using both tabs, as shown in the figure, and finally pushed into the device until the lock snaps audibly and noticeably into place.
Industrial PCs MCR5000 4 COMMISSIONING All supply leads and all required data leads have to be connected before commissioning. Warning: The device must be switched off before connecting or disconnecting any cables in order to prevent damage to the electronics! Warning: This device may only be switched on after the required ambient temperature is reached in order to avoid condensate accumulation. Make sure to meet the permissible voltage requirements for this device.
Industrial PCs MCR5000 4.2 CABLE INSTALLATION 1) Install all required cables and leads. Make sure that the cables are secured against slipping off. 2) Connect the MCR 5000 device with a power source by using the "AC in" socket. If you'd like to supply a monitor or any other component with power as well, you could do this by connecting the component to the "AC out" socket at the MCR 5000. 3) Verify that all cables and leads are correctly installed.
Industrial PCs MCR5000 5 INTERFACES 5.1 230 V AC POWER SUPPLY The voltage is supplied through a rubber connector. The MCR 5000 is equipped with an AC IN socket, through which the voltage can be supplied to the device. Additionally, the MCR 5000 device is equipped with an AC OUT socket, which allows supplying external devices. If the MCR 5000 is attached to a monitor, the monitor can also be supplied through the AC OUT socket of the MCR 5000. TECHNICAL DATA OF THE POWER ADAPTER • Power consumption: Max.
Industrial PCs MCR5000 5.2 USB CONNECTIONS The USB interfaces are used for connecting peripherals with USB connection. PIN NUMBER SIGNAL NAME 1 VDC 2 D- 3 D+ 4 GND Note: The USB interfaces may be locked using the Lock USB software tool. You'll find the software and the documentation on the service CD. TOP USB INTERFACE One USB interface can be accessed from the front. The interface is located under a plastic cover.
Industrial PCs MCR5000 5.4 IEEE1394 FIREWIRE 4-PIN CONNECTION (WITHOUT POWER) The FireWire interface is used for fast data exchange between peripherals, e.g. in industrial and automotive electronics. PIN NUMBER SIGNAL NAME 1 TPB- 2 TPB+ 3 TPA- 4 TPA+ Note: The FireWire interface complies with the IEEE 1394a standard (FireWire 400). 5.
Industrial PCs MCR5000 5.6 COM (RS232) SERIAL INTERFACE PIN-NUMBER SIGNAL NAME 1 DCD 2 RxD 3 TxD 4 DTR 5 GND 6 DSR 7 RTS 8 CTS 9 RI Special Note: The interface is not electrically isolated. 5.
Industrial PCs MCR5000 5.8 DVI INTERFACE The DVI interface iss used for transmitting analogue and digital vide eo signals. A standard DVI cable is require ed for connecting a digital monitor. VGA monitorss may also be used by means of a DVI-VGA A adapter. Note: The interface is a DVI-I D single link interface. Signals are transmitte ted in an analogue and digital way.
Industrial PCs MCR5000 5.9 AUDIO L / R DESCRIPTION AUDIO INTERFACE The MCR 5000 is equipped with an S/PDIF interface. Analogue audio signals may be played on other pieces of equipment by using a commercially available cinch cable. The Audio L / R cinch input jack allows transmitting analogue audio signals to other pieces of equipment. The input jacks may be connected with commercially available cinch cables.
Industrial PCs MCR5000 6 DRIVES 6.1 HARD DRIVES / COMPACT FLASH DRIVE (IDE INTERFACE) The storage medium is selected according to the customer requirements. The following options are available for storage: Compact Flash memory: A compact flash memory is used. Its capacity depends on the desired operating system and the additional programmes to be installed. Hard disk: A 2.5" hard disk with at least 60 GB (UDMA) is used. On delivery, the hard disk is formatted in NTFS format (default for Windows XP).
Industrial PCs MCR5000 6.3 EXTERNAL DRIVES One drive for removable media is integrated in the device by default. Additionally the system provides USB interfaces, to which an external drive could be connected. Warning: Removing an external drive during the reading/writing process is not permitted. Data loss or damage could be the result if this is not observed! 32 © ads-tec GmbH • Raiffeisenstr.
Industrial PCs MCR5000 7 TECHNICAL DETAILS 7.1 COMPUTER DATA Processor Pentium M 1.8GHz / Pentium M 1.6GHz / Pentium M 1.1 GHz / Celeron 800 MHz ULV RAM 512 MB to 2GB DDR RAM Graphic controller Intel 855 GME Graphic memory A max. of 64 MB shared memory Mass storage device 2.5" hard disk with at least 60 GB (UDMA) Up to 1600 x 1200 pixels resolution Compact flash memory slot (master), external access 7.2 Interfaces 1 x RS232 (SUB-D 9-pin), 2 x USB 2.0, 1 x Firewire, 1 x USB 2.0 incl.
Industrial PCs MCR5000 8 SERVICE AND SUPPORT ads-tec and appointed partner companies offer you comprehensive maintenance and support services, ensuring quick and competent support should you have any questions or concerns with regard to ads-tec products and equipment. ads-tec products may also be provided and installed by partner companies. Such devices may have customised configurations.
Industrial PCs MCR5000 9 BATTERY REPLACEMENT Please follow this procedure for replacing the lithium battery inside the device: Disconnect all cables between the MCR 5000 and its TFT or plasma display. Warning: Make sure the power plug has been disconnected before starting disassembly. OPENING THE LOCKING PLATE Open the locking plate by using the supplied set of keys. After that, the locking plate can completely be unhinged and removed.
Industrial PCs MCR5000 3) Remove the installation adapter from the MCR 5000 device. BATTERY COMPARTMENT LOCATION The location of the battery compartment is highlighted in the figure. OPENING THE BATTERY COMPARTMENT 1) Remove the safety screw lid by using a suitable screw driver. 36 from the battery compartment © ads-tec GmbH • Raiffeisenstr.
Industrial PCs MCR5000 REMOVING THE RETAINING CLIP 2) The battery is kept in place with a plugged in retaining clip. The retaining clip can be removed from the battery compartment by carefully lifting the external tabs by using a flat-bladed tool (screw driver). REPLACING THE BATTERY 3) Now the lithium battery can be removed. It must be replaced by the same battery type, only. The type of battery to be used is: Saft LS 14250 / 1/2AA 3.
Industrial PCs MCR5000 ASSEMBLY: Please reverse the order of steps described before for re-assembling the MCR 5000 device. Place the retaining clip on top of the newly inserted battery first. Subsequently fit the screws to the battery compartment and to the MCR 5000 casing. Observe the required security measures when attaching the installation adapter. You can find information about the design of the MCR 5000 device incl. its TFT or plasma display in more detail in the user manual.
Industrial PCs MCR5000 10 FUSE REPLACEMENT Please follow this procedure for replacing the fuse inside the device: Disconnect all cables between the MCR 5000 and its TFT or plasma display. Warning: Make sure the power plug has been disconnected before starting disassembly. LOCATION OF THE FUSE The MCR 5000 fuse is located in the position highlighted in the picture. REMOVING THE FUSE In order to remove the fuse inside the MCR 5000 device, please push a suitable tool (e.g.
Industrial PCs MCR5000 Vendor: Littelfuse Part number: 215 010.P INSTALLATION: Use the reverse order of steps in this description for re-installing the fuse. Push the fuse into the retainer and push both components together back into the unit. Activate the locking mechanism by using a suitable tool (screw driver) and slightly pushing the fuse retainer in while twisting it into its initial position. Make sure to check that the fuse retainer is properly positioned. 40 © ads-tec GmbH • Raiffeisenstr.
