OPERATING INSTRUCTIONS UPS PROTECT B. PROTECT B. 750 PROTECT B. 1000 PROTECT B. 1500 PROTECT B. 2000 1 PROTECT B.
Thank you for purchasing a PROTECT B. UPS from AEG Power Solutions. The following security advices are an important component of the manual and will prevent any operation errors and protect you against possible dangers. Read the manual thoroughly before you first use the appliance.
1 Notes on these Operating Instructions Duty to Provide Information These operating instructions will help you to install and operate the Uninterruptible Power Supply (UPS), PROTECT B. 750, PROTECT B. 1000, PROTECT B. 1500, PROTECT B. 2000 or PROTECT B. 3000 as well as the associated external battery units PROTECT B. 1500 BP, PROTECT B. 2000 BP or PROTECT B. 3000 BP – all referred to as PROTECT B. in this document – safely and properly, and for its intended purpose.
Claims in connection with supplied goods must be submitted within eight days of receipt, along with the packing slip. Subsequent claims cannot be considered. The warranty does not apply for damage caused by noncompliance with these instructions (such damage also includes damaging the warranty seal). AEG will accept no liability for consequential damage. AEG will rescind all obligations such as warranty agreements, service contracts, etc.
Table of Contents 1 2 Notes on these Operating Instructions .............................3 System Description ..........................................................7 2.1 Overview ...................................................................7 2.2 Functionality ..............................................................8 3 Safety .............................................................................10 3.1 General Safety Instructions .....................................10 3.
7 8 9 5.6 Interfaces and communication ................................39 5.6.1 Data line protection RJ11 and RJ45 (modem / telephone / fax / network).................39 5.6.2 Computer interfaces RS232 and USB .............40 5.6.3 Communication slot (PROTECT B.1500 / B.2000 / B.3000):............40 5.6.4 Shutdown and UPS management software .....40 Signalling and failure solution.........................................42 6.1 LED display .............................................................
2 System Description PROTECT B. is an Uninterruptible Power Supply (UPS) for essential loads such as PCs, workstations, servers, network components, telecommunication equipment and similar devices. i The PROTECT B. series is a compact, interactive, sinusoidaly operating USP, available with an output power rate of 750, 1000, 1500, 2000 and 3000 VA. The design of the USP allows horizontal / lying operation (Rack/19" with 2U) and vertical / standing operation (Tower). 2.
♦ Micro processor control for high availability, suited for generator mode ♦ Easy extension of battery capacity using external batteries (starting with B.1500) ♦ Advanced battery management with integrated protection against extreme discharge and overcharge ♦ Overload and short circuit proof ♦ Maintenance free, sealed lead batteries, hot swappable (starting with B.
stabilizes the load voltage. As a result, voltage fluctuations in the public utility's mains are reduced to a level which is acceptable for the loads. This is performed without recourse to the internal energy storage, something which in turn has a positive effect on battery availability. UPS block diagram PROTECT B. The static bypass switch is activated in the event of a mains failure.
3 Safety 3.1 General Safety Instructions Read these operating instructions carefully prior to commissioning of the PROTECT B. UPS and observe the safety instructions! Only use the unit if it is in a technically perfect condition and always in accordance with its intended purpose, while being aware of safety and danger aspects, and in accordance with the operating instructions! Immediately eliminate any faults which could be detrimental to safety.
The output may be live, even if the UPS is not connected to the mains supply, as the UPS has its own internal power supply (battery)! For health and safety reasons, the unit must be earthed correctly! PROTECT B. may only be operated with or connected to a 230 Vac mains with protective grounding using a mains connection cable with PE conductor (included in the delivery) that has been tested in accordance with German standards (VDE). Danger! Risk of burning! The battery has powerful short-circuit currents.
♦ Never connect the mains input to the UPS output.
Danger! Explosive! Never throw batteries into open fire. Never open or damage batteries. (Electrolyte may leak out and damage skin and eyes. It may be toxic!) Batteries can cause electric shocks and high short-circuit currents. Therefore, take the following safety precautions when working with batteries: ♦ Take off watches, rings and other metallic objects! ♦ Only use tools with insulated handles! For personal safety reasons, never switch on the main switch when the mains connector of PROTECT B.
3.
3.4 Technical Data Model power PROTECT B. 750 PROTECT B. 1000 PROTECT B. 1500 PROTECT B. 2000 PROTECT B. 3000 750 VA / 500 W 1000 VA / 700 W 1500 VA / 1050 W 2000 VA / 1340 W 3000 VA / 2100 W UPS Input Rated output voltage 220 / 230 / 240 Vac Input voltage range 154 / 161 / 168 Vac ± 4% (wide) 176 / 184 / 192 Vac ± 4% (standard) until 264 / 276 / 288 Vac ± 4% Frequency (autom. detection) 50 / 60 Hz ± 5 Hz > 40 Hz (generator mode) Curr. consumption (full-load) PROTECT B. 750 PROTECT B.
Output current power (at 230 Vac) PROTECT B. 750 PROTECT B. 1000 PROTECT B. 1500 PROTECT B. 2000 PROTECT B. 3000 Transfer time at mains outage Voltage waveform Outlets Overload response at mains operation Overload response at battery operation 3.2 A 4.3 A 6.5 A 8.7 A 13 A 2-4 ms (typical), 6 ms max. 13 ms max. in generator operation sinusoidal Non-heating appliance connectors acc. to IEC 320 110% for 3 min.
Recharge time (to 90 % of rated capacity) Type PROTECT B. 750 PROTECT B. 1000 PROTECT B. 1500 / B. 1500BP PROTECT B. 2000 / B. 2000BP PROTECT B. 3000 PROTECT B. 3000 BP 3 h (UPS in standard configuration) 7 h (UPS with 1 add. battery pack) 12 h (UPS with 2 add. battery packs) 18 h (UPS with 3 add. battery packs) 24 h (UPS with 4 add. battery packs) Sealed, maintenance free, hot swappable (from B.
Number of outlets PROTECT B. 750 PROTECT B. 1000 PROTECT B. 1500 PROTECT B. 2000 PROTECT B. 3000 4 x IEC 320 6 x IEC 320 6 x IEC 320 (sep. module) 6 x IEC 320 (sep. module) 8 x IEC 320-10 A 1 x IEC 320-16 A Black line Equipment colour Size W x H x D (mm) (Size in horizontal / lying view) PROTECT B. 750 PROTECT B. 1000 PROTECT B. 1500 + B.1500BP PROTECT B. 2000 + B.2000BP PROTECT B. 3000 PROTECT B. 1500BP PROTECT B. 2000BP PROTECT B. 3000BP Weight (kg) PROTECT B. 750 PROTECT B. 1000 PROTECT B. 1500 + B.
Guidelines The PROTECT B. complies with the product norm EN 50091. The CE symbol on the unit certifies the compliance to the EG guidelines for 73/23 EEC low voltage and for 89/336 EEC electromagnetic compatibility (EMC), when following the installation instructions in the manual. For the 73/23 EEC low voltage guidelines Reference number EN 62040-1-1 : 2003 For the 89/336 EMC guidelines Reference number EN 50091-2 : 1995 EN 61000-3-2 : 1995 EN 61000-3-3 : 1995 i Warning: This is a class A – UPS product.
4 Set-Up and Operation 4.1 Unpacking and Inspection The unit has been fully tested and inspected. Although the unit has been packed and shipped with the usual degree of care, damage during transport cannot be ruled out completely. i Claims for damage during transport must always be made with the transport company! Check the shipping container for damage on arrival.
Please keep the plastic packaging bags away from babies and children in order to safeguard against suffocation accidents. Handle the components with care. Please take into account their weights. It may be necessary to engage the help of a second person, particularly in the case of the PROTECT B. 3000 model. 4.2 Point of installation PROTECT B. is designed to be installed in a protected environment.
4.3 Connections, Operation / Display Elements 4.3.1 Front view: Model designation with type rating details PROTECT B. 750 and B. 1000 Model designation with type rating details PROTECT B. 1500 and B. 2000 (Battery module and UPS) Model designation with type rating details PROTECT B.
4.3.2 Operating panel Explanations (see also chapter 6) 1. Main switch of the UPS (mains switch) 2. Pushbutton for system test (manually triggering) or switching off the buzzer 3. Pushbutton to view the configuration 4. Enter button 5. LED for operating mode (details on page 42) 6. LED for current output rate voltage 7. LED for line mode 8. LED for battery mode 9. Bar graph LEDs for load level 10. Bar graph LEDs for battery capacity (remaining autonomy time) 11. LED for rectifier failure 12.
4.3.3 Rear view (connections): PROTECT B. 750 und 1000 Comments: 1. Mains connection (UPS input) with electric fuse and integrated spare fuse 2. Load connections (UPS outputs) 3. Surge protection (RJ11/RJ45) for data interface for phone, fax, modem or network (10/100MBit/s) 4. Communication interface RS232 (9pin SUB-D socket) 5.
IN SNMP OUT BREAKER 250VAC/13A COM.PORT 10A MAX INPUT 10A MAX OUTPUT TO/FROM EXTERNAL BATTERY INPUT :48VDC 50A(NOM) PUSH TO RESET TO/FROM EXTERNAL BATTERY INPUT :48VDC 50A(NOM) EPO + + RS232 USB EPO _ _ 344-00128-00 OUTPUT PROTECTION ( 10 A max / Outlet ) TO/FROM EXTERNAL BATTERY INPUT : 96VDC 24A£¨NOM£© SNMP Us/Out/Ausg 10A Max Ue/In/Eing 16A Max IN Us/Out/Ausg 16A Max OUT INPUT PROTECTION 120A / 250VA Comments: 1. Mains connection (UPS input) 2.
5 Commissioning 5.1 Deployment The UPS was constructed for both horizontal / flat (rack/19") operation and vertical / standing (tower) operation. Operation the unit for longer time above an ambient temperature of 25° C reduces the lifetime of the batteries. Position the UPS unit at least 20 cm away of any other electronic equipment to prevent interference. After deployment and assembly of the UPS follow the steps for activation as explained in chapter 5.4 5.1.
When operating the system with more than one battery module, the UPS can be positioned between the modules. The following graphic displays the possibilities: PROTECT B. 1500 / 2000 standing and lying (standard version) PROTECT B. 3000 can be operated in the standing and lying position as well. Putting up the UPS upright requires the use of the two provided supports. The supports have to be positioned in the front third and rear third of the unit. PROTECT B.
5.1.2 19" Rack Mount Setup ROTECT B. 750, 1000, 1500, 2000 and 3000 can be installed in 19” racks. The UPS and external battery enclosure need 2U of valuable rack space. Mount the UPS preferable in the lower third of the rack with respect to the mass centre and sufficient ventilation. Use the optional 19” mounting kit for the installation in the rack. PROTECT B. 750 und B. 1000 1. Fix the mounting ears on the side of the UPS according to the following figure. 2.
4. Add up the front panels for both sides. The mechanical installation of the UPS is completed now. PROTECT B. 1500 und B. 2000 This model is designed such that the UPS and the battery module can be mounted beside each other into the rack.
1. Place the UPS on a flat and in a clean place that the front side of the UPS is facing to you. 2. Loosen the screws in the middle of the cover and remove the covers from both units. 3. Fix the (wide) mounting bracket to the open front. Rack mounting holes stand out on each side of the units. 4. Secure the bracket with the supplied screws to the UPS and the battery module. 5. Reinstall the covers.
6. Align the second (smaller) mounting bracket at the rear of both units and mount them with the enclosed screws. 7. Install Plug of the battery module with the socket at the rear panel of the USP. Fix the output module to the notch of the battery module. The setup of the rack-mount is completed. PROTECT B. 1500 BP / B. 2000 BP If you want to install optional external battery modules in a 19” rack use two of the units together and follow the steps 1 to 7 as described above.
PROTECT B. 3000 / B. 3000 BP For mounting the 3000 VA UPS in a 19” rack fix the mounting ears to the UPS and install the unit to the rails. Do the same for the optional battery module. 100% 75% 50% 25% LINE MODE 25% PSDR FAIL FAULT 5.2 50% 75% VOLTAGE RANGE: 220V AC 100% ON / OFF BAT. MODE TEST INPUT TYPE: NORMAL CNFG BAD BAT. 230V AC GENERATOR OVER LOAD 240V AC WIDE RANGE ENTER Additional battery installation setup PROTECT B.
PROTECT B. 3000 Connect the supplied battery module cable from extended battery module to the external battery port of the rear of UPS. If continuing to add up extended battery module, repeat above steps. 5.3 Emergency Power Off (EPO) set up PROTECT B. 1500, 2000 and 3000 include EPO port that allows power to be shut down the protected equipment immediately and does not follow the shutdown procedure from any power management software.
5.4 7. Activate the external EPO switch to test the EPO function 8. De-activate the external EPO switch and restart the UPS. Electric start-up First compare the setting with the rated voltage valid in your country. The factory default setting is 230 V Make any changes in accordance with the description in chapter 5.4.2 “Configuration”. 5.4.1 Connection Now connect the input of the UPS (pos. 1 fig. p.
operating stag has been reached (pos. 7 p. 3). In case anything different occurs, please follow the instructions in Chapters 6.2 / 6.3. Please shut down the entire system if you cannot solve any problems which occur. Please contact our hotline (see page 4). i 5. When the LINE MODE display is lit, switch on your loads one after the other. Note the maximum permitted UPS load when doing this (pos. 9 fig. p. 42).
6. After selecting the mode, press the confirmation more than three seconds to complete the button configuation. 5.5 Operation Once you have connected the UPS to a suitable mains connection, you can start operation using the UPS main switch. On and Off switch ♦ To switch on the USP press the button sec. (until the display goes on). for about 3 ♦ To switch off the UPS press the button until the UPS signal stops. Normally, the UPS operates continuously.
If the UPS does not automatically return to normal operation after a few minutes, close all jobs as usual and switch off your loads (e.g. PC) before the battery is fully discharged. This lengthens the service life of the battery! Switch OFF the UPS by pressing the main switch . During the discharge process as the battery capacity consistently drops, the LED BAT.MODE flashes, accompanied by an intermittent double acoustic signal (once every four seconds).
Also avoid short-term unit overloads, which may, for example, occur when connecting a laser printer or laser fax machine. Do not connect any household appliances to the UPS. Never connect any additional loads to the UPS if there is a mains failure, i.e. if the UPS is working in emergency power operation. The UPS output is de-energised if there is an overload of 150 % for longer than 200 ms during normal operation.
Executing the Test: ♦ To execute the manual check press the button for about five seconds until the UPS acoustic signal fades out. ♦ Additionally the button has the function to deactivate when the acoustic alarm signal. Press the button the acoustic alarm it audible for about 1 second. The tone stops. Any new error that is reported by a signal activates the alarm signal again.
5.6.2 Computer interfaces RS232 and USB The UPS offers various interfaces to manage the system and to comfortable readout state information and important parameters. The protocol is optimized for operation with the shutdown and UPS management software “CompuWatch” from AEG. To connect to the UPS use the provided RS232 or USB cable by attaching them to a free port of your pc. RS232 interface: The interface is connected via a 9 pole Sub-D connector on the back of the unit (pos. 4 p. 24 / 25).
In combination with the intelligent UPS the software ensures high availability of all IT components and full data integrity. The shutdown software “CompuWatch” supports most popular operating systems like Windows 98/ME, WindowsNT/2000/ XP, Linux, Novell Netware, IBM AIX, HP-UX, SUN Solaris, Mac OS X, ... Details concerning installation on diverse operating systems can be found in the manual on the CD. Download of updates via www.AEGpartnernet.
6 Signalling and failure solution 6.1 LED display 1. Main switch of the UPS (mains switch) 2. Push button for manually triggering the system test or switching off the buzzer 3. Push button to view the configuration 4. Acknowledgement button 5. INPUT TYPE: LED for preselected operation state and output voltage NORMAL: (Normal mode) The LED indicator will illuminate during normal mode, the UPS accepts AC input voltage range from +/-20%. GENERATOR: (Generator mode) No change to voltage window.
is providing battery power to your equipment. On the other hand, the LED indicator gives you a warning which will flash every two seconds when the battery is low. 9. LED: Bar chart LEDs showing UPS utilization. The LED indicator and the load level indicator will illuminate to show the load level; linearly subdivided in 25% steps. 10. LED: Bar chart LEDs showing battery capacity (remaining standby time). The LED indicator and battery level indicator will illuminate to show battery level.
6.2 Audible Alarm Trouble Shooting: Problem Solution Sounding every 4 seconds The UPS is on battery Check the input voltage, the input fuse resp. the circuit breaker Sounding every second The battery is running low Save your work and turn off your equipment Output overload Check load level indicator and remove some load The UPS fails Please contact your local dealer Battery may need to charge or service Charge or replace the battery Continuously sounding 6.
UPS could not provide power to the load Output fuse it released Check the output fuse (B. 3000) Check the connected cable UPS output recognizes overload Ensure the load does not or short circuit exceed the maximum rating of UPS Battery has reduced backup time . Battery is not charged Re-charge the battery at least 24 hours Battery may not able to hold a full charge due to age.
7 Maintenance The PROTECT B. consists of advanced and resistant components. To guarantee a continuous and high availability it is recommended to check the unit (especially the batteries and the fans) in regular intervals (at least every 6 months).
Fan control The fan has to be checked on a regular basis for dust intrusion and strange untypical sounds. Clogged ventilation has to be cleaned. If the fan makes a strange noise or runs irregular contact the hotline (see page 4). 7.1 Battery replacement CAUTION: A battery can present a risk of electrical shock and can be very dangerous if handled improperly. The following precautions should be observed before replacing the batteries.
PROTECT B. 750 and B.1000 1. Unscrew the two screws on the side and remove the front panel carefully on both ends. Make sure that the panel does not tilt too much. 2. Disconnect the battery cable from the UPS and remove the battery retaining battery bracket to the right so that the battery can be pulled out to the front. 3. Withdraw the new batteries from the transport container an put into the right position. Fix both blocks together and connect the electric connections of the extracted battery system.
5. Close and reinstall the front panel. Take care to push it in firmly and fix the front panel with the two screws from the beginning. PROTECT B. 1500 und B. 2000 1. Unscrew the two screws from the battery case and remove front panel by pulling on both ends. 2. Disconnect the battery cable from the battery module and remove the bracket by sliding it to the side. (Remember the position of the bracket for the reassembly. The notches are good for orientation).
3. Withdraw the new batteries from the transport container and put into the right position. Fix both blocks together and connect the electric connections of the extracted battery system. 4. Slide the new battery carefully into shaft of the UPS until the end. 5. Mount the bracket for fixing the battery pack and connect the cable joint between the battery packs (red-red / black-black). Close and reinstall the front panel.
3. Pull first the right battery out and then the left one. 4. Withdraw the new batteries from the transport container and put into the right position. Fix both blocks together and connect the electric connections with the junction line of the extracted battery system. 5. Slide the new batteries into battery module carefully into the shaft. 6. Mount the bracket for fixing the battery pack and connect the system electrically ( red - red / black black). 7.
8 Storage, Dismantling and Disposal Storage Long storage times without charging or discharging the battery at regular intervals may lead to permanent damage of the battery. 0 0 If the battery is stored at room temperature (20 C to 30 C) it will automatically discharge at a rate of 3-6 % per month due to internal reactions. Storing the battery at temperatures above room temperature should be avoided. A high storage temperature also means greater battery self-discharge.
9 Glossary 9.
Guarantee certificate Type: …….…………………...................................................... Serial-no.: ……………………..……………............................... Date of purchase: …………….............……………………........ Trading stamp / Signature Specifications are subject to change without notice.
