Operating Instructions Ethernet Bus Module ProfiNet • • • • • • Thyro-S ...H1, ..HRL1 Thyro-A ...H1, ..HRL1, ..HRLP1 Thyro-A …C01, ..C02, ..C03, ..C05, ..
Contents 1. 1.1 1.2 1.3 1.4 1.5 Introduction General Special features Type designation Abbreviations Warranty 5 5 5 5 5 5 2. 2.1 2.2 2.3 2.4 2.5 2.6 2.6.1 2.6.2 2.6.3 2.6.4 Safety Identification in the operating instructions General danger information Operator requirements Personnel requirements Intended use Use of the device Operation Prior to installation / commissioning Maintenance, service, faults Transport 6 6 6 7 7 7 7 7 8 8 8 3. 3.1 3.2 3.3 3.
9. Connection diagrams Thyro-A 30 10. Connection diagrams Thyro-S 31 11. Connection diagrams Thyro-Step Controller 32 12. 12.1 12.2 Specific notes Installation Service 33 33 33 13. Technical Data 33 14. Dimension drawings 34 15. Accessories and options 34 16. Approvals and conformity 34 17. Appendix A Acyclic parameter tables 36 List of figures and tables Fig. Fig. Fig. Fig. 1 2 3 4 Tab. Tab. Tab. Tab. Tab. Tab. Tab. Tab. Tab. Tab. Tab. Tab. Tab. Tab. Tab. Tab. Tab. Tab. Tab.
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1. Introduction The operating instructions below serve only as an addition to be used in conjunction with the operating instructions of the AEG Power Solutions Thyro-A power controller, Thyro-S power switch, and ThyroPower Manager in the versions of the types indicated on the covering page. The safety instructions contained therein are to be observed in particular. 1.1 General The Ethernet bus module can connect up to 8 power controllers of type Thyro-A and type Thyro-S with a master in any desired order.
2. Safety 2.1 Identification in the operating instructions In these operating instructions, there are warnings before dangerous actions. These warnings are divided into the following danger categories: DANGER Dangers that can lead to serious injuries or fatal injuries. WARNING Dangers that can lead to serious injuries or considerable damage to property. CAUTION Dangers that can lead to injuries and damage to property. CAUTION Dangers that can lead to minor damage to property.
NOTE Communication errors To avoid communication errors please note the following points: > Use shielded cables. > Undertake grounding of the bus module (X1.7 to X8.7). Do not ground additionally at the power controller. 2.3 Operator requirements The operator must ensure the following: - The safety regulations of the operating instructions are observed. - The accident prevention regulations valid in the respective country of use and the general safety regulations are observed.
2.6.2 Prior to installation / commissioning - If stored in a cold environment: ensure that the device is absolutely dry. (Allow the device a period of at least two hours to acclimatize before commissioning) - Ensure sufficient ventilation of the cabinet if mounted in a cabinet. - Observe minimum spacing. - Ensure that the device cannot be heated up by heat sources below it. (see page 33, Technical data). - Ground the device in accordance with local regulations.
3. Functions 3.1 Processing the setpoint Thyro-S Only local setpoints, no bus setpoint Switching signal (24DC) at the control terminal X22.1 of the Thyro-S > No wiring of the terminal point X22.4 at the power controller - The bus module is fully functional. The analog signal from the control terminal X22.1 is used as setpoint (on/off). Setpoint from the bus module (X22.3), no local setpoint > Connect the ground to terminal X22.4 of the power controller. - The master setpoint of the bus module is used.
3.3 Processing the setpoint Thyro-Step Controller Only local setpoints, no bus setpoint Analog input at control terminal X6.1 or X6.4 (depending on X6.7) of the TSC > Do not connect anything to terminal X2.1 of the power controller. - The bus module is fully functional. The analog signal from the control terminal X6.1 or X6.4 is used as setpoint. Setpoint from the bus module (X22.3), no local setpoint > Connect the ground to terminal X2.1 of the TSC. - The master setpoint of the Ethernet bus module is used.
4. Installation DANGER Dangers during Installation Risk of injury / Risk of damage to the device or plant Observe all safety regulations in the chapter “Safety”. 4.1 Connection terminals (overview) Tab.1 Connecting terminals (overview) Terminal X11 X1 - X8 Description .1 24V (+) .2 24V (ground) .3 grounding, carry out as short as possible .1 jointly switchable ground potential .2 RxD .3 TxD .4 ground .5 separately switchable ground potential .6 ground .
5. Settings 5.1 Setting the protocol The Ethernet bus module supports various real time Ethernet bus systems. The desired system can be selected using the rotary switch “Protocol”. For ProfiNet this needs to be set to 0. 5.2 Setting the number of slots The number of devices which are connected to the Ethernet bus module is set with the rotary switch “Slots”. After switching on, the Ethernet bus module reads all the parameters of the device. Following this it starts communicating.
5.
6. Operation 6.1 Start configuration (parameterization) Via the parameterization (in step 7 – HW Config, double-click on slot 0 of the bus module, parameter tab) the following settings can be undertaken. No connection (slot 1-8): Here you can set what should happen with the output data of the devices if the connection to the master is interrupted. Hold last values The output data are not changed.
Tab. 3 Interpretation of the master setpoint with Thyro-S Setpoint (Master) Status (return value) (Total setpoint) 0 to 409 = OFF 0= 410 to 1091 1/5 819 1092 to 1706 = 1/3 1365 = 1707 to 3071 1/2 2047 3072 to 4096 = ON 4096 Tab. 4 Cyclic input and output data with Thyro-S ..
Tab. 5b Thyro-S Status Description Bit LEDs Relay Pulse inhib active Bit 0 none open (bridge X2.1-X2.2 open) Bit 0 none open Mains frequency is 60Hz Bit 2 none open Relay status Bit 8 none open (0=relay off / 1=relay on) Bit 8 none open Device switched off Bit 9 -- closed Wrong device Bit 10 -- ---- Bus module active (0=no bus module / 1=bus module active) Bit 11 none ---- Thyristor short-circuit Bit 14 Test LED and Load Fault LED flashing alternately slowly ---- 6.
Tab. 8 Cyclic input and output data with Thyro-A 1A...HRLP1 Offset Data type Size Unit 0 Load voltage L1 float 4 [V] 4 Load current L1 float 4 [A] 8 Power L1 float 4 [W] 12 Mains voltage L1 integer 2 [V] 14 Switch-on time TS integer 2 [period] 16 Switch-on angle alpha integer 2 [0.
Tab. 11 Cyclic input and output data with Thyro-A 2A...
Tab. 13 Cyclic input and output data with Thyro-A 3A...HRL1 Offset Data type Size Unit 0 Load voltage L1 float 4 [V] 4 Load voltage L2 float 4 [V] 8 Load voltage L3 float 4 [V] 12 Load current L1 float 4 [A] 16 Load current L2 float 4 [A] 20 Load current L3 float 4 [A] 24 Mains voltage L1 integer 2 [V] 26 Mains voltage L2 integer 2 [V] 28 Mains voltage L3 integer 2 [V] 30 Switch-on time TS integer 2 [period] 32 Switch-on angle alpha integer 2 [0.
Tab.
Tab. 15 Cyclic input and output data with Thyro-A 1A...C01 Offset Data type Size Unit 0 Load voltage L1 float 4 [V] 4 Load current L1 float 4 [A] 8 Power L1 float 4 [W] 12 Mains voltage L1 integer 2 [V] 14 Switch-on time TS integer 2 [period] 16 Switch-on angle alpha integer 2 [0.
Tab. 18 Cyclic input and output data with Thyro-A 1A...C05 Offset Data type Size Unit 0 Load voltage phase 1 float 4 [V] 4 Load current phase 1 float 4 [A] 8 Load current phase 2 float 4 [A] 12 Total load current float 4 [A] 16 Power phase 1 float 4 [W] 20 Power phase 2 float 4 [W] 24 Total power float 4 [W] 28 Mains voltage L1 integer 2 [V] 30 Switch-on angle alpha phase 1 integer 2 [0.
6.5 Input and output data Thyro-Power Manager Tab.
6.6 Input and output data Thyro-Step Controller Tab.
6.8 Input and output data Thyro-Measurement Unit Tab.
6.9 Acyclic data transmission (parameterization) Via the acyclic parameter data transmission, parameters of the devices can be changed or selected. Cyclical and acyclical services can be used in the network simultaneously. Read data record “RDREC”: For reading access to a data record, the slot, index and length of the data record must be entered. At step 7 and when using the SFB 52 the Logical Address of the slot is to be entered instead of the slot.
7. External connections 7.1 Power supply +24V to X11, current consumption approx. 150mA bridge (contact) Thyro-S: see chapter 3.1 Thyro-a: see chapter 3.2 TPM: see chapter 3.3 X1 - X8 to the power controllers supply 24V DC (approx.
7.2 Operating elements and terminal blocks This chapter describes the available terminal blocks, plug connectors and operating elements. Configuration of the 7 pin connector of slots X1 to X8: 1 Switched ground potential. All pins 1 of slots X1 – X8 are connected. 2 RxD 3 TxD 4 Ground 5 Switchable ground potential. The slots X1 – X8 can be switched as desired.
8. Interfaces 8.1 System interface The bus module is connected with the relevant system interfaces of the power controllers via X1 to X8 (four-wire, 2x2 twisted, shared shielding). The transmission rate is 38,400 Bd. The asynchronous characters are transferred with 8bit, no parity, one stop bit. The protocol begins with STX, followed by an identifier, the data, and is concluded with a check sum. Defective protocols are ignored. 8.
9. Connection diagrams Thyro-A Fig.
10. Connection diagrams Thyro-S Fig.
11. Connection diagrams TSC Fig.
12. Specific notes 12.1 Installation The bus modules can be installed in any desired order. 12.2 Service The devices supplied have been produced in accordance with the quality standard ISO 9001. Should there be faults in spite of this, our 24 hour service hotline is on hand, tel.: +49 (0)2902 763-100. 13.
14. Dimension drawings 55 mm height incl. cover 15. Accessories and options Ready-made bus module-side shielded cable. A set of cable consists of 4 connection cables for connecting 4 power controllers. Order number 2000 000 848 Bus module connection cable for 4 controllers, 2.5 m long Order number 2000 000 849 Bus module connection cable for 4 controllers, 1.5 m long 16. Approvals and conformity - Quality standard in acc.
In detail ProfiNet IEC 61158 IEC 61784 Built-in device (VDE0160) EN 50 178 Storage temperature (D) -25°C - +55°C Transport temperature -25°C - +70°C Operating temperature (better B) -10°C - +55°C Humidity class B EN 50 178 tab. 7 (EN 60 721) Degree of contamination 2 EN 50 178 tab.
17. Appendix A 1. Acyclic parameter table Thyro-S; Thyro-A; -C01; -C02; -C03; -C05 Table A: Thyro-S.., Thyro-A.., Thyro-A-C01; -C02; -C03; -C05 controller parameters slot 1-8 Controller parameter Index Symbol Name Data type Value range 1 I_TYP Controller type current u16 0… 2 U_TYP Controller supply voltage u16 0…1000 3 P_TYP Controller type output power u32 0… 6 BETR Operating mode u16 0…3 7 AN1 Phase angle of 1st half wave u16 0…180 Combo-opt.
1S 1A 2A 3A 1A R/W H1 HRL1 H1 HRL1 HRLP H1 HRL1 HRLP H1 HRL1 HRLP C01 C02 C03 C05 Default Unit A r x x x x x x x x x x x x x x x type V r x x x x x x x x x x x x x x x type W r x x x x type r/w * x x x x x x x x x x x x ˚el r/w * x x x x x x x x x x period r/w * x x x x x x x x x x x x period r/w x x x x x x x x x x x x period r/w* x x x x x x x x x x x period r/w * x x x
2.
unit R/W Default A r type V W r r r/w * r/w * r/w * r/w r/w* r/w * r/w r/w r/w type type TAKT 60°el 6 period 50 period 3 period 50 period 0 period 180°el r/w r/w * 0°el Uload2 r/w 20 17 r/w 60 18 r/w r/w r/w * r/w * r/w * r r r/w * r/w * r/w r/w r/w * r/w r/w * 10 19 20 21 22 23 24 27 28 29 30 31 32 33 34 °el period period period period period °el °el Note Index 1 2 3 6 7 8 9 10 11 12 13 14 H RLP1 S1.1-2 R201 R201 R201 15 S1.3-5 power only with 16 H RLP1 0.1V 0.
3. Acyclic parameter table Thyro-Power Manager Table C: TPM parameters slot 1-8 Index Controller parameter Symbol Name Value type range 1...65535 1...65535 1...65535 0...
Unit R/W Default r/w r/w r/w r/w r/w r/w * r/w * r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w 100 100 100 8 230 50 10 0 5 10 15 20 25 30 35 40 45 0 819 1 4096=10V 1/819 r/w r/w r/w 0 819 2 42 43 44 4096=10V 1/819 r/w r/w r/w 0 819 3 45 46 47 4096=10V 1/819 r/w r/w r/w 0 819 4 48 49 50 4096=10V 1/819 r/w r/w r/w 0 819 9 51 52 53 4096=10V 1/819 r/w r/w r/w 0 819 16 54 55 56 r/w r/w r/w r/w * r/w * r/w * r/w r/w r/w r r r r/w r r/w r r r r r r r r r r r/w r/w 100 3473 4541 5118
4. Acyclic parameter table Thyro-Step Controller Table D: TSC parameters slot 1-8 Index Controller parameter Symbol Name Data Value range Combo-opt.
Unit R/W Default r/w r/w r/w r/w r/w r/w * r/w * r/w * r/w * r/w * r/w * r/w * r/w * r/w * r/w * r/w * r/w * r r/w r/w r/w r/w r/w r/w r/w 100 100 100 8 230 50 11 2978 5956 8934 11912 14890 17868 20846 23824 26802 29780 0 4096 0 4096 0 819 1 1 2 3 4 5 7 8 9 10 11 12 13 14 15 16 17 18 27 31 32 37 38 39 40 41 4096=10V 1/819 r/w r/w r/w 0 819 2 42 43 44 4096=10V 1/819 r/w r/w r/w 0 819 3 45 46 47 4096=10V 1/819 r/w r/w r 0 819 4 48 49 50 4096=10V r/w 0 51 1/819 r/w r/w 819 9 52 53 409
5. Acyclic parameter table Thyro-Measurement Unit Table D: TMU parameters slot 1-8 Index Controller parameter Symbol Name Data Value range Combo-opt. bit coded type 1 2 3 4 5 7 39 W1_TYP W2_TYP W3_TYP W_CTRL U_TYP T0 DAC1_OF Type value transformer 1 Type value transformer 2 Type value transformer 3 Transformer setting Type value U network Measuring and cycle time Offset 1 u16 u16 u16 u16 u16 u16 u16 1...65535 1...65535 1...65535 0...
Unit R/W Default Note Index 4096=10V r/w r/w r/w r/w r/w r/w * r/w 100 100 100 8 230 50 0 1/819 r/w 819 40 r/w 1 41 4096=10V r/w 0 42 1/819 r/w 819 43 r/w 2 44 4096=10V r/w 0 45 1/819 r/w 819 46 r/w 3 47 4096=10V r/w 0 48 1/819 r/w 819 49 r/w 4 50 4096=10V r/w 0 51 1/819 r/w 819 52 r/w 9 53 4096=10V r/w 0 54 1/819 r/w 819 55 r/w 16 56 100 3473 4541 5118 5118 5118 16399 127 504 h r/w r/w r/w r/w * r/w * r/w * r/w r/w r/w r r r r/w r 57
6. Acyclic parameter table Thyro Input-Output Unit Table F: TIO parameters slot 1-8 Index Controller parameter Symbol Name Data Value range Combo-opt. bit coded type 1 2 3 4 5 7 39 W1_TYP W2_TYP W3_TYP W_CTRL U_TYP T0 DAC1_OF Type value transformer 1 Type value transformer 2 Type value transformer 3 Transformer setting Type value U mains Measuring and cycle time Offset 1 u16 u16 u16 u16 u16 u16 u16 1...65535 1...65535 1...65535 0...
Unit R/W Default Note Index 4096=10V r/w r/w r/w r/w r/w r/w * r/w 100 100 100 8 230 50 0 1/819 r/w 819 40 r/w 1 41 4096=10V r/w 0 42 1/819 r/w 819 43 r/w 2 44 4096=10V r/w 0 45 1/819 r/w 819 46 r/w 3 47 4096=10V r/w 0 48 1/819 r/w 819 49 r/w 4 50 4096=10V r/w 0 51 1/819 r/w 819 52 r/w 9 53 4096=10V r/w 0 54 1/819 r/w 819 55 r/w 16 56 100 3473 4541 5118 5118 5118 16399 127 504 h r/w r/w r/w r/w * r/w * r/w * r/w r/w r/w r r r r/w r 57
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