Drystar 5300 User manual POWER
For more information on Agfa products and Agfa HealthCare products, please visit www.agfa.com, your Point of Knowledge. © Agfa-Gevaert N.V. 2003. No parts of this document may be reproduced, copied, adapted or transmitted in any form or by any means without the written permission of Agfa-Gevaert N.V. Agfa-Gevaert N.V.
Table of contents Chapter 1: Introducing the Drystar 5300 .......................................................... 5 Drystar 5300 features....................................................................................... 6 Safety precautions ........................................................................................... 8 Security precautions....................................................................................... 12 Safety compliance.........................................
2921B EN 20031206
Chapter Introducing the Drystar 5300 This chapter introduces the Drystar 5300 to the user and draws attention to important safety precautions.
Drystar 5300 features The Drystar 5300 is a dry digital tabletop printer for producing medical diagnostic images. It can print two formats (11x14” or 14x17”) blue-based and clear-based film and offers crisp, dense grayscale images. " The Drystar 5300 is a Dicom-only network printer.
Network features # The modular design offers optimal application functionality for your specific networking requirements. In a network configuration, the Drystar 5300 is fully compatible with Agfa’s diagnostic imaging systems, including the ADC Compact and ADC Quality System software, the Paxport and the entire line of Impax Review Systems, Storage Stations and Transmitting Stations. # The functionality of the Drystar 5300 is completely controlled via the network.
Safety precautions " The Drystar 5300 must only be operated according to its specifications and its intended use. Any operation not corresponding to the specifications or intended use may result in hazards, which in turn may lead to serious injuries or fatal accidents (for example electric shocks). AGFA will not assume any liability whatsoever in these cases. " All images created using any image technology can show artifacts which could be mixed up with diagnostic relevant information.
Always take into account the markings provided on the inside and outside of the printer. A brief overview of these markings and their meaning is given below. Safety warning, indicating that the Drystar 5300 manuals should be consulted before making any connections to other equipment. The use of accessory equipment not complying with the equivalent safety requirements of this printer may lead to a reduced level of safety of the resulting system.
Power button: Note that the power cord has to be disconnected from the wall outlet in order to disconnect the unit entirely from the mains. Precautions for use in USA only: Make sure that the circuit is single-phase center-tapped, if the printer is connected to a 240 V/60 Hz source instead of a 120 V/60 Hz source.
Transport after installation Before moving the printer, always switch off the machine. The Drystar 5300 should always be transported by 2 persons. When doing this, the stability and the structure of the table top have to be taken into account. The printer should not be placed on a soft surface, since this might prevent appropriate ventilation and cause overheating. The printer must only be transported with all covers closed. The appliance may not be transported continuously from one location to the other.
Security precautions CAUTION: U.S. Law restricts this device to sale to or on the order of a licensed physician. Printed images should be treated as patient records and should only be viewed by authorized personnel. If the power to the printer is unexpectedly interrupted, ensure that unprinted images are not deleted from the modality prior to printing. To avoid loss of images in such conditions, a UPS (Uninterruptable Power Supply) needs to be supplied to the printer.
Safety compliance EMC issues • USA: This equipment has been tested and found to comply with the limits for a class A digital device, pursuant to part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.
Privacy and security Within the healthcare industry, several standardization efforts are ongoing as a response to Privacy and Security legislation and regulations. The purpose of this standardization for hospitals and vendors is to enable information sharing, interoperability and to support the workflow of hospitals in a multiple vendor environment.
Node authentication, certificates and Certification Authority Each device, connected to a network, will receive a unique identifier: the X.509 certificate, a digital passport. Any device on the network is only allowed to communicate with another node of which it is holding the certificate in a ‘communication allowed’ table. A Certification Authority (CA) is responsible for creating a certificate. The CA can be the hospital, Agfa or a third party.
Operating modes The Drystar 5300 can be operated in four modes: Operator mode, Keyoperator mode, Service mode and Administrator mode. Operator mode The Operator mode groups all basic functions that are intended for radiographers without special technical skills: • Producing diagnostic usable hardcopies, • Loading consumables, • Ensuring normal operation of the printer. All functions of the Operator mode are described in both User and Reference manuals.
Control modes (local and remote) You can control the working of the Drystar 5300 via the local keypad or via a network remote PC. The table below gives an overview of the operating modes you can access locally and/or via the remote PC. Local Password protected Remote Password protected Operator mode No ––– ––– Key-operator mode No Key-operator mode Yes ––– ––– Service mode Yes ––– ––– Administrator Yes The manual describes the controlling of the Drystar 5300 via the keypad.
The user interface The Drystar 5300 interfaces with the user via the following controls: • Power/Reset button, • a keypad and a display, • a status indicator LED, • audio signals. Overview of user interface controls 1 2 3 4 5 6 1 Power/Reset button 2 Display 3 Keypad 4 Status indicator LED 5 Film input tray 6 Film output tray Never try to open the printer when the Drystar 5300 is printing a film.
The status indicator LED On the right side of the display, an LED indicates the status of the Drystar 5300. Color / Light Status Action Constant Ready (stand-by) Proceed Blinking Busy or in keyoperator mode Wait Blinking Warning status Constant Error status Green Red Check the display for messages. Refer to ‘Checking the status indicator LED’ on page 171 of the Drystar 5300 Reference manual.
Rear panel ! " At the rear side of the printer, one slot and three connectors are available: 20 1 CF-card slot • To insert an external CF-card for software installation, backup, etc. 2 Network connector • To connect a remote PC (used for access via the web browser pages). 3 Input/output connector • To connect a terminal PC (used by the Service engineer). 4 Power connector • To connect the printer power cord.
Working with Compact flash cards (CF-card) The Drystar 5300 is equipped with an external CF-card slot. A CF-card has the following physical characteristics: • a flat surface on one side (there is also often a label present), • a small rim on the other side, • connector holes on the opposite side of the rim side.
Removing a CF-card To remove a CF-card from the Drystar 5300 slot: 2 1 1 Push the unlocking lever underneath the CF-card slot. The CF-card is pushed slightly outward. 2 22 Remove the CF-card gently from the slot.
Audio signals The Drystar 5300 gives status information via beeps. The length of the beep indicates the response of the system to a key command. • A short beep means that Drystar 5300 has accepted the key command and is starting the operation. • A long beep means that you have pressed a non-active key or that the Drystar 5300 has rejected the key command. " Certain conditions can cause an interval beep. An interval beep accompanies an error or warning message.
Confirm key (In key-operator mode) • To select a menu. • To accept an entry in a menu. Up key • To move the cursor to the previous entry field. • To scroll upwards. • To increment the number in a(n) (alpha)numerical entry field. Down key • To move the cursor to the next entry field. • To scroll downwards. • To decrement the number in a(n) (alpha)numerical entry field. Left key • To scroll backwards through multiple choices within a field.
The display The Drystar 5300 control panel has a backlit LCD display with 4 lines of 20 characters each (2 lines of 7 characters for Greek or Asian languages). Its lay-out depends on the operating mode. General display features The figure below shows how the display is illustrated in this manual: 1 2 3 4 5 6 7 8 9 Show settings KO Change settings Print image Save configuration Restore config.
Operator mode In operator mode, appropriate information is displayed in accordance with the status of the printer. The operator basic screen looks as follows, indicating that the Drystar 5300 is ready for operation and that no job is currently being executed.
Key-operator mode In key-operator mode, operation is menu driven. The menu displays the key-operator functions. 1 2 3 4 5 6 7 8 9 Show settings KO Change settings Print image Save configuration Restore config. Calibration Service actions Quality control Installation Visible Reachable with Up/Down arrow keys The display shows only four lines. In the above figure, they are indicated in the grey zone.
Switching on the Drystar 5300 " Before switching on the Drystar 5300, read the safety instructions. Refer to ‘Safety precautions’ on page 8. Follow the procedure below to ensure proper startup of the Drystar 5300 and to check that everything is working correctly. 1 Check that the power cord is plugged in and then switch on the printer by pressing the Power/Reset button. On the display, the following message is displayed. After a short while, a progress indicator will show the proceeding of the self-test.
• If, on the front panel display, the print queue screen is shown, the status indicator LED is green and blinking. Modaname 10:21:34 PR film 1 of 6 62% Modaname 10:21:34 CA xx Jobs in memory WA 3 Make sure that the printer is loaded with appropriate consumables. " Refer to page 36 for detailed information on loading films. " If the job status displays a warning or error indication, refer to ‘Troubleshooting checklist’ on page 64.
Switching off the Drystar 5300 When you want to switch off the printer, it is recommended to follow the procedure as described below, to make sure that any pending print jobs have finished printing. 1 Make sure that pending jobs are correctly finished. If necessary, follow the procedure to stop printing. 2 Press the Power/Reset button to switch off the Drystar 5300.
Chapter Basic operation (operator mode) This chapter will inform on how to manage the print queue, how to print films with priority and how to load new films.
Overview of operator functions This section focuses on the basic operating principles of the Drystar 5300. After reading this chapter, the operator should be able to produce diagnostic usable hardcopies. No special technical skills are required. All basic operator functions can be activated directly by pressing a single key on the keypad. Function / Task 32 Description Page ‘Managing the print queue’ Jobs that have been received are put in a print queue, waiting to be printed.
Managing the print queue You can always check the status of the print jobs. " Keep in mind that one print job can hold several films to be printed. In accordance with the acquisition modality used and with the actual settings, films can be grouped in a folder to be submitted as one print job for the Drystar 5300. Refer to the User manual of the acquisition modality for more information.
A description of the possible status of the jobs is listed in the table below: Status Description PR Printing Printing of this job is in progress. CA Calculating The necessary calculations are already being made before printing of the job can be started. WA Waiting Jobs are queued in the printer memory. " On the print queue screen the modality name defined during installation will be used to refer to the corresponding modality.
About Drystar 5300 consumables The Drystar 5300 can handle blue-transparent and clear-transparent films. Available film formats are 11x14” and 14x17”. When a new film pack is loaded, the Film Identification tag is read and the printer settings are automatically adjusted. The key-operator can overrule the film settings for the input tray. Refer to ‘Changing the configuration settings’ on page 58 of the Drystar 5300 Reference manual.
Loading films This section describes how to load the Drystar 5300 with appropriate films. The Drystar 5300 can be loaded with 11x14” or 14x17” films. " The Drystar 5300 can be loaded with new films in full daylight. Loading films is easy and can be done very quickly. Follow the procedures as described in this section.
When the Drystar 5300 is printing or calculating and the input tray is empty: 1 The display shows the following message: Empty input tray Do not open tray yet Get new film pack 2 Flashing Flashing Wait while the printer finishes printing any current jobs. When the film path is cleared, proceed with step 3.
5 The printer is ready to receive a new film when the following message appears: - Remove cover sheet from tray - Load new film - Close tray 6 Remove the white (protective) film sheet. 7 Take film pack and slide it into the input tray. " Do not slide the film pack completely into the input tray, otherwise you cannot reach the sticker anymore.
8 Either remove the sticker completely, or leave it on the film bag; DO NOT leave it on the triangular flap! XXXXXX XXXX XXXXXX XXXXXX XXXX XXXXXX XXXX XXXXXX XXXXXX XXXX XXXXXX XXXX XXXXXX XXXXXX XXXXXX XXXX XXXXXX XXXX XXXXXX XXXXXX XXXXXX XXXX XXXXXX XXXXXX XXXX XXXXXX XXXX XXXXXX XXXXXX XXXXXX XXXX XXXXXX XXXXXX 9 Slide the film pack completely into the input tray.
10 Remove the plastic film bag. X XXXX XXXX XXXXXX XXXX XXXXXX XXXXXX XXXX XXXXXX XXXX XXXXXX XXXXXX XXXXXX XXXX XXXXXX XXXX XXXXXX XXXXXX XXXXXX XXXX XXXXXX XXXXXX XXXX XXXXXX XXXX XXXXXX XXXXXX XXXXXX XXXX XXXXXX XXXXXX 11 Tear the plastic tape from around the film pack. X XXX XXXX XXXXXX XXXX XXXXXX XXXXXX XXXXXX XXXX XXXXXX XXXX XXXXXX XXXXXX XXXX XXXXXX XXXXXX XXXXXX XXXX XXXXXX XXXX XXXXXX XXXXXX XXXXXX XXXX XXXXXX XXXXXX 12 Close the input tray.
Loading a single film in the input tray " When you load a single film sheet (e.g. after removing it from the input tray, or after film jam), make sure that it is correctly positioned. Refer to ‘Checking the correct position of a film in the input tray’ on page 42.
Checking the correct position of a film in the input tray " You can verify that the film is properly loaded by watching the lower right corner of the films in the input tray. The rounding of this corner should be smaller than the other three corners. This is also indicated on the sticker at the right side of the input tray cover.
Chapter Advanced operation (key-operator mode) This chapter gives an overview of functions for the advanced user: ! Overview of key-operator functions ! Quality control procedure ! Preventive maintenance schedule ! Cleaning the exterior ! Cleaning the print head resistor line ! Troubleshooting checklist 3
Overview of key-operator functions The key-operator menus make it possible to use the Drystar 5300 advanced functions. " These functions are described in detail in the Drystar 5300 Reference manual. For general information on the key functions of the Drystar 5300, refer to ‘The user interface’ on page 18. Overview The Drystar 5300 features the following functions on the main menu level of the key-operator mode: Menu item Function Page Show settings To consult the current settings of the printer.
Quality control procedure In order to establish and maintain constant image quality, a regular evaluation of the image quality is advised. The Drystar 5300 Imager contains an automatic QC feature designed to maintain optimum image quality. The QC procedure consists of two main steps: • Before initial use, establishing a number of reference values that will be used for further follow-up and verifying initial image quality.
Establishing the reference values and verifying image quality After installation of a new Drystar 5300 Imager and before initial use you must establish Quality Control aim values. These values will be used as the base line for comparison when daily Quality Control is done. These values should be determined again after major service or repair. The following Quality Control aim values must be determined: • The daily operating density levels.
Establishing the daily operating reference density levels This procedure enables you to establish the base line values for: • Base+Fog density, • Mid density, • DD (Density Difference), • MaxD (Maximum Density). By default, the internal densitometer of the Drystar 5300 will be used. The internal densitometer of the Drystar 5300 is calibrated at installation. Authorized service personnel should recalibrate the internal densitometer annually or after major service or repair.
4 After the image is printed, the Drystar 5300 will display the optical density values: QC readings: QC Base+Fog x.xx Mid Density x.xx DD x.xx MaxD x.xx (densitometer=xxxxx) The displayed values represent the following steps on the test film: • Base+Fog -The density value of the Base + Fog step. This value should be less than 0.25. • Mid Density -The density value of the Mid density step. This value should be greater than 1.20. • DD - Density Difference, i.e.
" The calculated ‘Operating levels’ should respect the following tolerances: Operating level Tolerance Base + Fog - 0.03 / + 0.05 Mid Density +/- 0.20 DD (Density Difference) +/- 0.20 MaxD +/- 0.25 " The tolerances may be different according to local regulations. 10 These charts will be used for the daily quality test. For more information, refer to ‘Performing the daily QC test’ on page 54.
Verifying Acceptable Spatial Resolution and Artifact Levels To establish the image geometry reference values, proceed as follows: 1 Print the 'QC ' test image or use the previously printed QC test image used to establish the daily operating density levels.
2 Visually check the 'QC ' test image for artifacts: no significant disturbing artifacts should be visible. 3 Check the spatial resolution by examining the three squares, each of which contains an oval. Within each oval are three groups, each having five dots. All five dots of each group must be visible (use a magnifying glass and optimize viewing conditions). 4 Record these values at the top of the Drystar 5300 Chart 3 (‘Drystar 5300 Artifacts and Spatial Resolution Control Chart’).
Establishing the image geometry reference values To establish the image geometry reference values, proceed as follows: 1 Print the 'QC ' test image or use the previously printed QC test image.
2 To determine the reference values for geometry, measure the dimensions A and B of the geometry square on the test image. Make sure to measure distance A from the left edge of the left line to the right edge of the right line and distance B from the upper edge of the upper line to the lower edge of the lower line. We strongly recommend using a 30-cm (12-inch) machinist scale with 0.5 mm divisions (1/64 inch).
Performing quality control (QC) tests The following procedures must be performed daily, weekly or annually as indicated. The reason for performing quality control tests is to determine if any significant image quality variation or deterioration has occurred which may require corrective action. Comparing the results of the tests with the reference values previously established does this. This procedure allows the operator to take the necessary preventive actions before any image quality loss can take place.
4 Press the Confirm key (YES) to start the QC procedure or the Escape key (NO) to quit. QC procedure in progress Please wait QC 62% The Drystar 5300 will automatically print the QC test image. After the QC test image is printed, the Drystar 5300 will display the optical density values: QC QC readings: Base+Fog x.xx Mid Density x.xx DD x.xx MaxD x.xx (densitometer=xxxxx) 5 Report the density levels on the Drystar 5300 Control Charts 2A and 2B (Drystar 5300 ‘Daily Density Control Chart’).
Performing the weekly QC test (Spatial Resolution and Artifact Test) To identify artifacts and verify spatial resolution you must perform the following test weekly or as needed to troubleshoot image quality problems. 1 Check the QC test image visually for artifacts: no significant disturbing artifacts should be visible. 2 Check the spatial resolution. The test film also shows three squares which each contains an oval. These 3 ovals contain 3 groups, each having 5 dots.
Performing the annual QC test (Geometric Consistency Test) To be able to notice fluctuations in image size and aspect ratio, you must perform this procedure once a year. 1 First, perform the daily test. 2 Use the QC test image of the weekly test and measure the dimensions A and B of the geometric square. Refer to ‘Establishing the image geometry reference values’ on page 52.
Preventive maintenance schedule The Drystar 5300 is designed for trouble-free service. Maintenance and cleaning involve only some minor user tasks. Interval What to do? Page Ad hoc ‘Cleaning the exterior’ 59 Ad hoc ‘Cleaning the print head resistor line’ 60 Safety guidelines To prevent damage to the printer while performing maintenance, observe the following safety precautions: • Do not lubricate the printer. • Do not attempt to disassemble the printer.
Cleaning the exterior 1 Switch off the Drystar 5300 by following the procedure as described in ‘Switching off the Drystar 5300’ on page 30. 2 Remove the power plug from the socket. 3 Wipe the exterior of the printer with a clean, soft, damp cloth. Use a mild soap or detergent if required but never use an ammonia–based cleaner. Be careful not to get any liquid in the power cord port.
Cleaning the print head resistor line Print head cleaning must be done when image quality problems occur. For more information on maintaining image quality, refer to ‘Image quality problems’ on page 186 of the Drystar 5300 Reference manual. To clean the print head: 1 Press the Key-operator key to enter the key-operator mode. 2 On the key-operator main menu, press the Down key five times, followed by the Confirm key to select ‘Calibration’.
5 Open the top cover. 6 As soon as the top cover is opened, the ‘Thermal head cleaning’ screen continues giving the following instructions: THERMAL HEAD CA CLEANING - Clean thermal head - Close top cover 7 Open the hold-down bracket.
8 Open the print head unit. The print head unit can be warm. 9 Locate and check on sight the print head resistor line. " Be careful not to touch the print head resistor line with your fingers.
10 Clean the print head resistor line. Gently pass over the resistor line a few times with a lint free cloth, slightly moistened with Isopropyl alcohol or Ethanol. Do this only in one direction, i.e. from left to right, without lifting the cloth. " Do not apply any pressure on the print head because this pressure may cause damage on the interconnections underneath the print head. 11 Close the top cover.
Troubleshooting checklist The table below lists some general problems which can occur when working with the Drystar 5300. Refer to the appropriate pages of the Drystar 5300 Reference manual. • The Drystar 5300 does not print.
Appendix Equipment information sheet A
Specifications Product description Type of product Printer Commercial name Drystar 5300 Original seller/manufacturer Agfa-Gevaert N.V. Labeling TÜV-Certification Mark cUL-Certification Mark, CE-marking Dimensions Dimensions (approx. values in cm) • Unpacked: width 67, length 80, height 36 • Packed: width 80, length 106, height 61 Weight • Unpacked: approx. 52 kg • Packed: approx.
Network connectivity Ethernet / connectors RJ45 twisted pair for 100Base-TX; Serial RS232 connection Network protocols (TCP/IP services) FTP, Telnet, HTTP, SMTP Image formats DICOM (Default) TIFF Postscript Not available Power consumption During operation 250 W In standby 40 W Protection against Electrical shocks Class 1 (grounded) Ingress of water IPXØ Environmental conditions (operation) Room temperature Between +15°C and +30°C Relative humidity Between 10% and 80% Note: Films may n
Consumables Drystar DT 2B and Drystar DT 2C 11x14” and 14x17” film sizes Print technology Direct thermal printing Reliability 68 Estimated product life (if regularly serviced and maintained according to Agfa instructions) > 5 years and > 125,000 films Service interventions Max.
Options and accessories Mobile / Earthquake provisions Hardware The OPTIONAL mobile/earthquake installation kit allows you to use the Drystar 5300 in a van, or to use it in unstable environment. It contains the necessary equipment to fix the printer onto a table. The mobile/earthquake installation kit is delivered with the necessary mounting instructions. Software No additional software for mobile/earthquake use is required.
Connectivity with Agfa equipment • Paxport • MG3000 • ADC 70 • ADC Compact • ADC Compact Plus • ADC Solo • Impax • DR-Thorax Connectivity with non-Agfa equipment From a connectivity point of view, every connection to a modality supporting "DICOM print" is released per default (Generic Release). At market launch, the most important modalities (depending on the printers main market, e.g. CR/DR) of the OEM's will have been covered.
Appendix Quality Control Charts B
Chart 1 Drystar 5300 Imager: Determination of Operating Levels Imager Type: __________ Serial #: _________________ Film Type: ____________ Emulsion #: ______________ Date ____________________ Densitometer (Internal or External ) If External: Type ____________ Serial #: _________________ Step 1: Print QC Test images on five consecutive days. Record the optical densities measurements in the tables below.
Chart 2A Drystar 5300 Imager Daily Density Control Chart Imager Type: __________ Serial #: _____________ Film Type:____________ Emul #:___________ Densitometer (Internal or External ) If External: Type _______________ Serial #:________________ Date: Initials: Upper Control limit = +0.20 Mid Density (Density closest to 1.20) Mid Density Aim Lower Control Limit = -0.20 Upper Control limit = +0.20 Density Difference Density Difference Aip (High - Low) Lower Control Limit = -0.
Chart 2B Drystar 5300 Imager Daily Density Control Chart Imager Type: __________ Serial #: _____________ Film Type:____________ Emul #:___________ Densitometer (Internal or External ) If External: Type _______________ Serial #:________________ Date: Initials: Upper Control limit = +0.05 Base + Fog Aim Base + Fog Upper Control limit = +0.25 D Max D max Aim Lower Control Limit = -0.
Chart 3 Drystar 5300 Imager Artifacts and Spatial Resolution Control Chart Test Frequency: Weekly Drystar 5300 Serial # _____________ Initial Reference Test Date Initial Reference Artifacts Initial Reference Dot Visibility Month Day Artifacts Visibility of all Dots Month Day Artifacts Visibility of all Dots Month Day Artifacts Visibility of all Dots Month Day Artifacts Visibility of all Dots Month Day Artifacts Visibility of all Dots 2921B EN 20031206 75
Chart 4 Drystar 5300 Imager Geometric Consistency Control Chart Test Frequency: Annually or as required Reference Dimensions Date: Aref Consistency Aspect Ratio A/Aref A/B Bref B: B/Bref Reference Dimensions Date: Measured Dimensions Date: A: Consistency Aspect Ratio A/Aref A/B Aref Bref 76 Measured Dimensions Date: A: Drystar 5300 Serial # ______________ B: B/Bref 2921B EN 20031206
2921B EN 20031206 77
Printed in Belgium Published by Agfa-Gevaert N.V.
