W2-48-75-CRP, W2-60-75-CRP INSTRUCTION MANUAL SHOWER DOOR 2 PEOPLE REQUIRED KW005 IT IS MANDATORY TO HAVE A WALL STUD ON EACH SIDE OF THE SHOWER UNIT TO SECURELY FASTEN THE RAIL TO THE WALLS.
INSTRUCTION MANUAL GENERAL INSTRUCTIONS • Read this manual carefully and completely before proceeding. • It is recommended that you wear safety glasses at all times during the installation. INSTALLATION OVER CERAMIC TILES • If your shower door is to be installed over ceramic tiles, the tiles should lay completely under the wall jamb. • Silicone should be used to seal the gap where the ceramic tiles meet the panel. NOTICE • Caulking: no sealant is required inside the shower.
INSTRUCTION MANUAL TOOLS AND MATERIAL REQUIRED LONG NOSE LOCKING PLIER 1/4˝ & 1/8˝ DRILL BITS CUTTING PLIER MALLET SCREWDRIVERS DRILL SILICONE LEVEL RUBAN DOUBLE FACE VHB PENCIL TAPE MEASURE 5/16” HEX NUT DRIVER TO INSTALL THE SHOWER DOOR ON CERAMIC TILES, USE A 1/4’’ DRILL BIT FOR CERAMIC TILES.
INSTRUCTION MANUAL PARTS LISTING 14 15 13 12 11 5 16 HARDWARE 29 20 1 6 21 1 2 19 22 2 23 3 9 3 24 7 18 25 10 28 27 4 26 ITEM PARTS 1 WALL JAMB 2 2 EXPANDER 2 3 EXPANDER GASKET 2 4 FIXED PANEL U CHANNEL 1 5 MIDGASKET 1 QTY 6 DOOR GASKET 1 7 BOTTOM DOOR GASKET 1 8 ALUMINUM THRESHOLD 1 9 DOOR PANEL 1 10 FIXED PANEL 1 11 ROLLERS 2 12 RUNNING RAIL 1 13 WALL MOUNT BRACKET 1 14 GLASS FASTENER 2 15 STOPPER 1 ANTI-JUMP 2 16 4 17 8 17 BOTT
INSTRUCTION MANUAL VvVV WALL JAMBS INSTALLATION 1a Using the reference table, identify the A and B dimension that relate to your model. 1b 1c 1a MODEL Measure and mark on the threshold of the base the minumum and maximum dimensions determined previously. The set points locate the recommended position for the panel installation. Trace a centerline where you would like to install your shower door between the set points and run it up the walls using a level.
INSTRUCTION MANUAL 2 DOOR PANEL ASSEMBLY 2a Use a mallet to install bottom gasket (7) on the bottom of the door panel (9). To facilitate installation place door panel on cardboard packaging box and use as platform. Notice the holes are situated at the top of the panel. 2b Measure and cut 3/8” off the edge of the gasket. Cut opposing side of door handle holes. 2a 9 7 DOOR HANDLE HOLES 3/8’’ Install both rollers (11) through the top 2c holes of the door panel.
INSTRUCTION MANUAL 3 WALL JAMB INSTALLATION 3a Place the wall jambs centered on the line marked previously on the threshold in the recommended area for the shower door instalation and align them by using a level. 3a 3b Mark the four holes on to the wall on both sides. Remove the wall jambs. 1 3c Drill the holes in the wall with Ø1/4’’ drill bit intented for ceramic tiling .
INSTRUCTION MANUAL 3 WALL JAMB INSTALLATION 3d Insert one drop of silicone in each hole in the wall before inserting the wall plug (x8). 3e 3d Apply silicone at the bottom of the wall jambs on the side that goes against the wall as illustrated.(x2) 3f Reposition the wall jambs on the line marked previously. Ensure verticality with the level. Screw the wall jamb on to the wall using the screws 1 3/8’’ (x8). 20 3g Apply silicone on the inside of the wall jambs as illustrated.
INSTRUCTION MANUAL 3 WALL JAMB INSTALLATION 3h Place U-Channels temporarily on the bottom of 3i Slide the panel (10) and return panel (28). panel and the return panel pre-assembled with expander (2) and gasket (3) into the wall jambs (1). 3j Level the glass panel assembly with the wall jamb. Lock into position by clamping the wall jamb and expander with pliers. 3h 10 28 3j 4 3i 27 1 2 3 10 COVER THE PLIER'S TEETH BEFOREHAND TO AVOID SCRATCHING THE ALUMINUM PARTS.
INSTRUCTION MANUAL 4 RUNNING RAIL INSTALALTION 4a Unfasten set screws (x4) from wall bracket (13) and glass mount bracket (29). Then remove back plate from the wall bracket and set aside. 4b With back plates of the wall and glass brackets removed, slide the wall brackets away from the ends of the running rail (12) panel. Install glass fasteners (14) to join 4c Align running rail holes with holes in gaskets between all contact with glass and metal parts. panel (10) and rail (12).
INSTRUCTION MANUAL 4 RUNNING RAIL INSTALLATION 4e Install the glass mount bracket. 4f Push wall brackets against the wall, fasten the bracket on the return panel and level. 4e 4g Trace outer edge of the wall bracket. 4h 4i Trace U-channel locations. Remove glass panels keeping the running rail still assembled with the and remove the glass mount bracket from the panel. panel.
INSTRUCTION MANUAL 5 WALL BRACKET BACK PLATE 5a Align back plate of wall bracket to previously traced mark on wall. Trace hole centers to determine drilling location. (x2) 5b 5a 5b Drill marked holes in walls by using the 1/4” drill bit. 5c Insert one drop of silicone in each hole bored in the wall before inserting the wall plugs.
INSTRUCTION MANUAL 7 BOTTOM GUIDE 7a Place door panel (9) inside shower to simplify following installation procedures. place the panel on a cushioned surface, such as a towel or cardboard, to prevent damage either to the panel or the base. 7b 7c 7d 7e 7a 9 Place bottom guide to edge of U-Channel and center the front channel of the bottom guide to the center of U-Channel. Once in place mark hole location and remove bottom guide.
INSTRUCTION MANUAL 8 PANNEL INSTALLATION 8a Reinstall panel as well as the return panel. Be sure to level panels and align panel edge with end of bottom guide. 8b Lock into position by clamping the wall jambs and expanders with pliers. 10 28 10 INTERIOR SHOWER SIDE INTERIOR SHOWER SIDE PLACE GASKET IN BOTTOM GUIDE BEFORE INTALLING FIX PANEL. COVER THE PLIER’S TEETH BEFOREHAND TO AVOID SCRATCHING THE ALUMINUM PARTS.
INSTRUCTION MANUAL 9 RUNNING RAIL 9a Push wall brackets towards wall and lock in with back plate previsouly secured to wall. Repeat on opposite side with glass bracket. 9b Tighten set screws to secure in place with provided allen key.
INSTRUCTION MANUAL 10 10a 10b WALL JAMB AND EXPANDER Drill through wall jamb holes with 1/8” drill bit, to perce through the expander. (x3) Screw 3/4” screws (21) through holes to hold expander and wall jamb together in place (x3). Cover all screws with screw caps (24).
INSTRUCTION MANUAL 6 12 DOOR GASKETS 12a Temporarily install midgasket (5) and the door gasket (6) to door panel. 12b Close door entirely, mark interference of gaskets with running rail. 12c 12d 12a Cut gasket at marked locations with cutters. Note that midgasket (5) needs only to be cut below running rail. The top part is no longer required for assembly. 5 6 Reinstall gaskets from bottom working your way up. Use a mallet to insure that the gaskets are fully pushed onto glass panel door.
INSTRUCTION MANUAL 13 ANTI-JUMP & DOOR STOPPER 13a 13b Install Anti-Jump (16) in lower holes of door panel located below the running rail. Be sure to place the gaskets between the contact of glass and aluminium parts. (x2) 13a INTERIOR SHOWER SIDE Install door stopper (15) located in the interior shower next to wall jamb. Use hole provided in running rail.
INSTRUCTION MANUAL 14 DOOR RECEIVER INTALLATION 14a p lace door receiver (18) against wall, place so that the door panel slides smoothly into receiver. ark hole m location. 14b 14a 14b r emove door receiver and drill in marked location with 1/8” drill bit. 14c Insert one drop of silicone into hole. 18 14d r eposition and secure in place with provided screw then cap with screw cap. 14d 14c 15 THRESHOLD p lace threshold (8) between return panel u-channel 15a. Cut off any excess length.
INSTRUCTION MANUAL 16 SEALING u 16a Silicone the outside of the shower unit along the wall jamb and the exterior side of aluminum threshold and -channel. 16b Wait 24 hours before using the shower to allow silicon to dry.
