Smart-UPS DP Uninterruptible Power Supply Models SUDP4000I, SUDP6000I, SUDP8000I, SUDP10000I User’s Manual 990-1007A, Revision 2 9/99
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Smart-UPS DP Quick Reference Guide English About Your New UPS Troubleshooting This Uninterruptible Power Supply (UPS) prevents blackouts, brownouts, sags and surges from reaching your computer and other valuable electronic equipment, filters out utility line fluctuations, and isolates your equipment from disturbances by actively controlling voltage to loads, and supplying power from its batteries when required. Use the chart below to solve minor UPS installation problems.
Table of Contents Safety .........................................................................................................................................................................................................1 Handling Safety ......................................................................................................................................................................................1 Electrical Safety ..................................................................
990-1007A, Revision 2 9/99
Safety This Safety Guide contains important instructions that should be followed during installation and maintenance of the APC equipment and batteries. It is intended for APC customers who setup, install, relocate, or maintain APC equipment. Handling Safety • • • • Be careful. Do not lift heavy loads without assistance. <18 kg (<40 lb.) 32-55 kg (70-120 lb.) 18-32 kg (40-70 lb.) >55 kg (>120 lb.) Equipment with casters is built to move on a smooth surface without any obstacles.
Initial Inspection Inspection Inspect the UPS upon receipt. Notify the carrier and dealer if there is damage. The packaging is recyclable; save it for reuse or dispose of it properly. Unpacking Move the UPS, in its shipping package, as close to the desired location as possible. Then follow these instructions: Use scissors or a knife to cut the plastic straps and open the package. Refer to this User’s Manual for safety information and installation instructions.
Placement S m a r t - U S P m S D a r Install the UPS in a protected area that is free of excessive dust and has adequate air flow. Sufficient cooling must be ensured by a minimum of 150 mm free space from the ventilation slots on the back, and 200 mm from the ventilation slots on the right side. Do not operate the UPS where the temperature and humidity are outside the specified limits.
External Connections Notes: As a standard, the Smart-UPS DP is made for single-phase connection. Due to the leakage current of 3.5 to 10 mA, the Smart-UPS DP must always be grounded according to local regulations. Mains Connections Make these connections only if no optional equipment (see the Optional Equipment Installation, page 8) is being used.
Rear Views F001 Mains ComPort ComPort F001 Mains FOR BATTERY TEMP. SENSOR FOR EXTERNAL TR. TH. SWITCH 1 2 3 4 1 2 3 4 MBS CONTROL COM. FAULT BLACK RED INTERNAL BATT. TEMP. SENSOR FOR EXTERNAL BATT. TEM P. SENSOR DANGER DANGER HIGH VOLTAGE HIGH VOLTAGE SEE INSTALLATION INSTRUCTIONS BEFORE CONNECTING TO EXTERNAL BATTERY L Ext. Battery 384V DC L N INPUT N OUTPUT INPUT : 7) 8) INPUT : 7) 8) P.NO.: 1) TYPE: 2) S. NO.: 3) WEIGHT: 4) OUTPUT :9) 10) KG.
Common Fault The function of the common fault relay is factory preset. For changing the factory setting, please contact your local dealer. Principal Diagram (common fault) 1 NC 2 NO 3 Com 4 Com Data: Relay contacts - ohmic load DC min./max.: 12VDC 20mA/60VDC 1A AC min./max.: 12VAC 20mA/250VAC 8A Computer Interface Port (Optional) PowerChute® power management software and interface kits can be used with this UPS.
X005 EPO RELAY CONNECTOR RELAY FUNCTION NC1 NC1 ON/OFF RELAY NO1 COM1 14 NO1 15 COM1 2 CHGND NC2 NC2 BYPASS OPERATION RELAY NO2 COM2 16 NO2 17 COM2 4 CHGND NO3 COM3 18 NO3 19 COM3 6 CHGND NC4 NC4 BATTERY LOW WARNING RELAY NO4 COM4 20 NO4 21 COM4 8 CHGND PSU_PU +V RSD+ J101 J102 PSU_PU PSU_PU PSU J100 NC3 NC3 BATTERY OPERATION RELAY J100 EPO Relay PC Board EPO RELAY PC BOARD 11 PSU 12 RSD+ 13 EPO [REMOTE SHUTDOWN] RSD- RSDCGND 25 CGND 24 CGND CHGND
Optional Equipment Installation Galvanic Isolation Transformer The galvanic isolation transformer can be delivered for one- or two-phase connection. When connecting a Smart-UPS DP and galvanic isolation transformer, the AC bus and the wires for the thermo switch must be mounted. Please follow the instructions below. Note: If the cables in the galvanic isolation transformer have 4 wires, the wire marked no. 3 must be cut off.
Standard System With Isolating Transformer (400 V) System Mains Fuse* (Fm) 16A 25A 32A 40A 4kV 6kV 8kV 10kV *Din gl Types MAINS Input Cable UPS 3x6mm² 3x16 mm² 3x16 mm² 3x16 mm² Fm Output Cable UPS 3x4 mm² 3x10 mm² 3x10 mm² 3x16 mm² LOAD Fm L L1 L2 Input Cable Transformer 3x2.5mm² 3x6 mm² 3x10 mm² 3x10 mm² Input Cable Tr. L1 L2 Iso.Tr . L N INPUT CABLE UPS OUTPUT CABLE UPS N PE L N L N UPS Tr. Sw.
External Service Bypass Panel (SBP) Note: The Smart-UPS DP must only be connected by service bypass panels (SBPs) manufactured by APC. If SBPs other than those manufactured by APC are used, the UPS system may be damaged and the warranty given by APC is repealed. During the installation of the service bypass panel, you must attach a ferrite bead on the signal cable to ensure regulatory compliance. A ferrite bead and its installation instructions are included in the literature kit.
MAINS LOAD Fm L N INPUT CABLE SBP SBP L L N N PE OUTPUT CABLE SBP Fo L N X010 1 2 3 4 SBP CABLE Output cable UPS Input cable UPS L N L N 1 2 3 4 MBS CONTROL UPS External Service Bypass Panel and Galvanic Isolation Transformer If both the external service bypass panel and the galvanic isolation transformer are installed, the following connections must be made: • If the cables in the galvanic isolation transformer have 4 wires, the wire marked no. 3 must be cut off.
Standard System With Isolating Transformer (400 V) And SBP System Mains Fuse* (Fm) 16A 25A 32A 40A 4kV 6kV 8kV 10kV *Din gl Types System 4kV 6kV 8kV 10kV Input Cable Transformer 3x2.5mm² 3x6 mm² 3x10 mm² 3x10 mm² Output Cable UPS 3x4 mm² 3x10 mm² 3x10 mm² 3x16 mm² Input Cable UPS Output Cable UPS 3x6 mm² 3x10 mm² 3x10 mm² 3x16 mm² 3x6mm² 3x16 mm² 3x16 mm² 3x16 mm² Output Fuse SBP (Fo) 20A 32A 40A 50A Output Cable SBP 3x4 mm² 3x10 mm² 3x10 mm² 3x16 mm² MAINS LOAD Fm L1 L2 Fm Input Cable Tr.
Operating Instructions Switching On Switch on the mains fuse on the rear of the UPS. The Smart-UPS DP will perform a self-check ending with the LED display showing red/yellow/green, meaning that the unit is functioning properly. The unit performs a self-test automatically when turned on, and every two weeks thereafter. F001 Mains Switch the 1/0 switch on the front of the Smart-UPS to 1 (up). The acoustic alarm will give a short beep when output power is available.
LEDs The LED bar on the front of the unit gives information by means of color and size of the bar. Green Yellow Red Normal Oper. Recharging Batt. Overload Battery Oper. Check Battery Bypass / Failure [ 25 % ] [ 50 % ] [ 75 % ] [ 100 % ] [ MUTE ] The general meaning is: Green Yellow Red = = = Okay. Okay, but... DANGER!! Might lose output.
Batteries Automatic Battery Check The battery test is automatically carried out every third month, if the automatic battery test function is set. The battery test starts when the batteries are fully charged. There is no alarm given for the battery operation and the display shows normal operation. Manual Battery Check 1. Let the Smart-UPS DP run in normal operation for 24 hours. 2. Use the PowerChute® power management software to start the self-test.
Specifications SUDP4000I Acceptable input voltage Input voltage (on-line operation) 230 volt output range Nominal input frequency Input protection Frequency limits (on-line operation) Bypass Transfer time Maximum load, Total On-battery output voltage On-battery frequency On-battery waveshape Overload protection (on-battery) Overload protection (on-line) Noise filter Battery type Typical battery life Typical recharge time Operating temperature Storage temperature Operating and storage relative humidity Oper
Regulatory Agency Approvals N 394 B geprüfte Sicherheit 17 ME 61 990-1007A, Revision 2 9/99
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