Instructions / Assembly

TB-RC-041713 Conbraco Industries, Inc. Phone: [phone]
701 Matthews Mint Hill Road www.apollovalves.com
Matthews, NC 28106
Soldering of Apollo Lead-Free Alloys
The last decade has witnessed an increasing demand for both domestic and foreign produced
lead-free brass and bronze alloys. Apollo has been careful to select alloys for use in our products
that retain the ease of soldering of the standard brass and bronze alloys we have been using for
years and years. We have conducted extensive soldering tests in our R&D Laboratory in search
of alloys that would make the transition from leaded brass and bronze alloys to lead-free alloys as
transparent as possible to our customers. A critical element of this change was to have the lead-
free alloys capable of being soldered in the same manner and with the same solders commonly
used for the standard brass and bronze alloys.
Alloys
Apollo has used C36000 free machining brass for nearly all of its 85 years of existence. We have
poured both C83600 and C84400 bronze in our US based foundry operations for decades.
C84400 is the most commonly used alloy in many plumbing applications.
Our Brass Foundry, Machining, Assembly & Test, and R&D facilities are located in Pageland, SC,
allowing for a team based approach to process and product development of lead-free casting
alloys. Extensive research led us to select C89836 as our material of choice for our lead-free
cast bronze products.
Apollo purchases brass bar from US suppliers for our brass machining operation, also located in
Pageland. We worked closely with the suppliers to find a lead-free material that was similar in
performance to the C36000. Again, after extensive testing, C27451 lead-free yellow brass was
selected.
Thermal Conductivity
A consideration in selecting lead-free materials was to have the thermal conductivity of the lead
free alloy close to the standard alloy being replaced by the lead-free material. Maintaining similar
thermal conductivity equates to a negligible change in the soldering process when compared to
leaded alloys. Note the similarity of the thermal conductivity for the lead-free alloys and standard
alloys shown below.
Alloy Thermal Conductivity
C84400 Cast Bronze 41.80 Btu · ft/(hr · ft2 ·°F) at 68°F²
C89836 Cast Lead-Free Bronze 41.00 Btu · ft/(hr · ft2 ·°F) at 68°F³
C36000 Brass Bar 67.00 Btu · ft/(hr · ft2 ·°F) at 68°F²
C27451 Brass Lead-Free Bar 67.00 Btu · ft/(hr · ft2 ·°F) at 68°F²
Soldering Requirements
The same procedures and lead-free solders used on standard products can be used on Apollo
lead-free alloys. Installation, Operation, and Maintenance Instructions are located at
www.apollovalves.com.