PIAGGIO WOULD LIKE TO THANK YOU for choosing one of its products. We have prepared this manual to help you to get the very best from your scooter. Please read it carefully before riding the scooter for the first time. It contains information, tips and precautions for using your scooter. It also describes features, details and devices to assure you that you have made the right choice.
The instructions given in this manual are intended to provide a clear, simple guide to using your scooter; this booklet also details routine maintenance procedures and regular checks that should be carried out on the vehicle at an authorised Dealer or Service Centre. The booklet also contains instructions for simple repairs.
Personal safety Failure to completely observe these instructions will result in serious risk of personal injury. Safeguarding the environment Sections marked with this symbol indicate the correct use of the vehicle to prevent damaging the environment. Vehicle intactness The incomplete or non-observance of these regulations leads to the risk of serious damage to the vehicle and sometimes even the invalidity of the guarantee. The signs that you see on this page are very important.
INDEX VEHICLE...................................................................................... Dashboard................................................................................ Analogue instrument panel....................................................... Clock......................................................................................... Digital lcd display...................................................................... Maintenance icons.......................................
Front direction indicators........................................................... Rear optical unit........................................................................ Number plate light..................................................................... Helmet compartment lighting bulb............................................ Rear-view mirrors...................................................................... Front and rear disc brake..........................................................
MP3 250 i.e. Chap.
01_01 1 Vehicle 01_02 8
A = Ignition key-switch B = Starter button C = Throttle control D = Front brake lever E = Turn indicator switch F = Headlight switch G = Rear brake lever H = Horn button I = Engine cut-off switch L = Mode switch M = Emergency turn indicator switch N = Analogue instrument panel O = Indicator unit P = Bag hook Q = Digital instrument panel R = Front suspension locking-unlocking switch (if available) 9 1 Vehicle Dashboard (01_01, 01_02)
01_03 Analogue instrument panel (01_03) A = Led immobilizer / anti-theft device B= Speedometer with twin scale (km/h and mph) C = CLOCK switch D = Digital display E = Front suspension locking system warning light (if available) 1 Vehicle F = SET switch G = Rpm indicator 10
I = Warning light for helmet compartment courtesy light on L = Engine control telltale light and injection system failure warning light M = Low fuel warning light N = Engine stop warning light D= Turn indicator warning light P = Low oil pressure warning light Q = Front suspension locking system failure warning light (if available) R = Warning light for parking brake engaged C = High-beam warning light 11 1 Vehicle H = Fuel gauge
01_04 Clock (01_04) Pushing the «CLOCK» button for less than 1 second displays the following sequence: • TIME • DATE To set the clock push and hold the «CLOCK» button longer than 3 seconds. The numbers showing the hours will begin flashing. 1 Vehicle Set the hour using the «SET» button. Push the «CLOCK» button again and the minutes numbers start flashing. Set the minutes using the «SET»button. Push the «CLOCK» button again and the day numbers start flashing.
Set the month with the «SET» button. Push the «CLOCK» button again and the year numbers start flashing. Set the year with the «SET» button. Press the «CLOCK » button again for 4 seconds to exit the adjustment menu. During the reset process, not pressing any buttons for a period longer than 8 seconds ends the process automatically and the display shows the modified time.
WARNING REFER TO THE «SCHEDULED MAINTENANCE TABLE» FOR FURTHER MAINTENANCE OPERATIONS *MODE* button (01_06) Pushing the «MODE» switch (N) for less than a second displays the following function sequence: 1. Trip odometer "A" 2. Trip odometer "B" 3. Ambient temperature "°" Push the «MODE» switch (N) for longer than 3 seconds to zero set the trip odometer Key switch (01_07, 01_08) 01_07 1. LOCK = Ignition disabled, extractable key, mechanical antitheft device enabled.
DO NOT TURN THE KEY TO «LOCK» OR «OFF» WHILE RIDING. 01_08 Switch direction indicators (01_09) Lever towards "S" = Left turn indicator is switched on; Lever towards "D" = Right turn indicator is switched on; The lever «B» automatically returns to «0 » and the turn indicators remain on; press the lever to turn them off. 01_09 Horn button (01_10) Push the «C» button to sound the horn.
Light switch (01_11) 0 = Low-beam light 1 = High beam light 2 = Passing (flashing) 01_11 Emergency flashing light button (01_12) It enables the activation of the 4 turn indicators simultaneously. The control «M» can be enabled only with the key set to «ON», but once enabled, it keeps functioning even if the key is set to «OFF» or «LOCK». To disable this function, simply turn the key switch to «ON».
Turn the key to «ON». Turn the RUN/OFF switch to «RUN». Pull one of the two brake levers. Press the «G» switch to start the engine. Warning, in vehicles fitted with a suspension locking system, the vehicle will start but will remain at idling speed if the rider is not seated on the saddle in riding position.
Front suspension unlock-lock switch (01_15) The «F» switch engages and disengages the front suspension locking system in models where the system is available. As the topic is so complex, find the instructions for using this control in the Use chapter. 01_15 The immobilizer system In order to enhance theft protection, the scooter is equipped with a «PIAGGIO IMMOBILIZER » electronic engine locking device that is activated automatically when the starter key is removed.
LOSING THE RED KEY PREVENTS ANY REPAIRS OF THE "PIAGGIO IMMOBILIZER" SYSTEM AND THE ENGINE CONTROL UNIT. WARNING 01_18 KEEP THE "CODE CARD" AND THE RED HANDGRIP KEY IN A SAFE PLACE (NOT ON YOUR VEHICLE).
Immobilizerdevice enabled indicator led (01_19) Activation of the "PIAGGIO IMMOBILIZER" system is signalled by a flashing «A» indicator. In order to reduce battery discharge, the indicator LED turns off automatically after 48 hours of uninterrupted functioning. Should the signal led system break down in its flashing function, give information about the type of problem to an Authorised PiaggioGilera Service Centre.
Programming the immobilizer system Below is described the procedure to follow for programming the PIAGGIO IMMOBILIZER system and/or for storing other key codes. The programming procedure should be carried out with the engine stop switch set to «RUN». Procedure start - red key Insert the red-handgrip key in the switch key (in "OFF" position) and turn it to "ON". After 1 - 3 seconds, turn the key to "OFF" again and pull it out.
Proper programming check Insert the red key disabling the transponder (i.e., tilt the key cap by 90°) and turn the key to "ON". Perform the engine start-up operation. Ensure that the engine does not start. Insert the black key and repeat the start-up operation. Check that engine starts. WARNING SHOULD THE ENGINE START WITH THE RED KEY (WITH TRANSPONDER OFF), OR IN THE EVENT OF WRONG OPERATION DURING PROGRAMMING, REPEAT THE PROCEDURE FROM THE BEGINNING.
3 Wait 1 to 8 seconds. 4. Repeat steps 2 and 3 for 4 times without removing the key. The control unit confirms the programming has been successfully executed by opening the saddle. WARNING TO STORE THE OTHER REMOTE CONTROLS TO MEMORY, (MAXIMUM 8), YOU NEED TO REPEAT THE WHOLE PROCEDURE AGAIN. FAILURE TO CARRY OUT THESE OPERATIONS WITHIN THE INDICATED TIMES WILL RESULT IN THE AUTOMATIC CANCELLATION OF THE PROCESS FOR PROGRAMMING THE REMOTE-CONTROLLED KEYS.
JUST TURN THE KEY TO «ON» TO REACTIVATE THE RECEIVER. Accessing the fuel tank (01_22, 01_23) To open the fuel tank cover, set the key to «OFF» or « ON», then press and turn it clockwise.
The saddle is supplied with a protection cover which may be used in case of rain. Lift the saddle and extract the cover from its housing, then extend it over the whole length of the saddle, starting from the front-end; do not over stretch the cover to avoid tearing the material; close the saddle. CAUTION 01_24 DO NOT USE THE VEHICLE WITHOUT THE PROTECTION COVER.
01_27 Opening the saddle to access the helmet compartment by remote control (01_27) When the key is in «LOCK» or «OFF» position you can open the saddle using the remote control. The saddle cannot be opened only when the key is set to "ON". 1 Vehicle WARNING OBJECTS INAPPROPRIATELY ARRANGED INSIDE THE HELMET COMPARTMENT MAY DEFORM THE SADDLE CAUSING THE COURTESY LIGHT TO REMAIN ON AND THIS WILL DISCHARGE THE BATTERY.
THE REMOTE CONTROL OPERATES WITHIN A DISTANCE OF ABOUT 3/5 METRES WITH FULLY CHARGED BATTERIES. WHEN YOU ARE NEAR THE SCOOTER, HANDLE THE REMOTE CONTROL CAREFULLY SO AS TO AVOID UNINTENTIONAL OPENING OF THE SADDLE. REFER TO THE «OPENING THE SADDLE WITH REMOTE CONTROL» SECTION TO REPLACE BATTERIES. Opening the saddle to access the helmet compartment in an emergency (01_28, 01_29) If the remote control battery or the vehicle battery is discharged, follow these steps to open the saddle: 1.
Opening of top box (01_30) With the switch set to «OFF» or «ON», press the key and turn it anticlockwise, towards position «4». 01_30 Identification (01_31, 01_32) The identification registration numbers consist of a prefix stamped on the chassis and engine "B" respectively, followed by a number. These numbers must always be indicated on spare parts requests. To read the chassis number, remove the relevant port "A" in the helmet compartment.
MP3 250 i.e. Chap.
Checks Before using the vehicle, check: 1. There is enough fuel in the fuel tank. 2. The correct fluid level for front and rear brakes. 3. That tyres are properly inflated. 4. The correct functioning of tail lights, headlamp, turn indicators, stop light and license plate light. 5. The correct functioning of front and rear brakes. 6. The oil level in the gearcase. 7. The engine oil level. 8. The coolant level.
2 Use 02_02 Refuelling (02_01, 02_02) Fuel: Open the access door to the fuel tank cap and remove the cap«T». Recommended fuel: Unleaded petrol (95 octane min.). The instrument «H» indicates fuel level and the warning light «M» indicates the reserve. WARNING SWITCH OFF THE ENGINE BEFORE REFUELLING WITH PETROL. PETROL IS HIGHLY INFLAMMABLE.
DO NOT SMOKE AND KEEP OPEN FLAMES AT A DISTANCE:FIRE HAZARD. DO NOT INHALE FUEL FUMES. DO NOT ALLOW PETROL TO COME INTO CONTACT WITH HOT ENGINE OR ANY PLASTIC PARTS. CAUTION PETROL DAMAGES THE PLASTIC PARTS OF THE BODYWORK. WARNING DO NOT RIDE WITH THE FUEL TANK ALMOST EMPTY, LACK OF FUEL CAN DAMAGE THE CATALYTIC CONVERTER. CAUTION USING NON-RECOMMENDED PETROL REDUCES THE EFFICIENCY OF THE EXHAUST AND FUEL SUPPLY SYSTEMS.
2 Use WARNING IT IS HIGHLY INADVISABLE TO REFUEL USING METHODS OTHER THAN NORMAL FUEL PUMPS. IF PETROL IS NOT COMPLETELY CLEAN, IT CAN DAMAGE THE FUEL SUPPLY SYSTEM FILTERS. CAUTION USING OILS OTHER THAN THOSE RECOMMENDED CAN SHORTEN THE LIFE OF THE ENGINE. Characteristic Fuel tank capacity Tank capacity: ~12 l (approximate value) Fuel reserve 2 l (approx.) Tyre pressure (02_03) Check the tyre pressure and wear periodically (roughly every 500 km).
CAUTION TYRE PRESSURE SHOULD BE CHECKED WHEN TYRES ARE COLD.INCORRECT TYRE PRESSURE CAUSES ABNORMAL TYRE WEAR AND MAKES RIDING DANGEROUS. TYRES MUST BE REPLACED WHEN THE TREAD REACHES THE WEAR LIMITS SET FORTH BY LAW. Characteristic Front tyre pressure (rider) Front tyre pressure (rider): 1.6 bar Front tyre pressure (rider and passenger) Front tyre pressure (rider and passenger): 1.
CAUTION RIDING THE VEHICLE WITH THE SPRING PRELOADING NOT CORRECTLY SET FOR THE RIDER AND POSSIBLE PASSENGER, COULD REDUCE THE COMFORT OF THE RIDE AND THE PRECISION OF THE STEERING. WARNING WE RECOMMEND WEARING GLOVES WHILE CARRYING OUT THIS OPERATION IN ORDER TO AVOID INJURIES. WARNING WE STRONGLY RECOMMEND NOT TO ADJUST BOTH SHOCK ABSORBERS WITH DIFFERENT PRELOADING Running in DURING THE FIRST 1000 KM DO NOT RIDE THE VEHICLE OVER 80% OF ITS MAX. SPEED.
CAUTION IN ORDER TO AVOID DAMAGING THE VEHICLE, PLEASE COMPLY WITH THE RULES LISTED ABOVE. 02_05 2 Use Starting up the engine (02_05) The vehicle is supplied with an ignition cut-off system, activated by the emergency cut-off switch.
The scooter is equipped with automatic transmission with direct drive, so that starting is effected by turning the throttle grip to idle speed; to start-off from still, progressively twist the throttle grip. The vehicle is equipped with an electrical fuel pump that switches on automatically as soon as the engine is started.
CAUTION DUE TO THE HIGH TEMPERATURES THE CATALYTIC CONVERTER CAN REACH, ALWAYS TAKE CARE, WHEN PARKING THE SCOOTER, THAT THE EXHAUST DOES NOT COME INTO CONTACT WITH FLAMMABLE MATERIALS, TO AVOID SERIOUS BURNS. CAUTION DO NOT SWITCH OFF THE ENGINE WHILE THE VEHICLE IS MOVING. UNBURNED FUEL COULD ENTER THE CATALYTIC CONVERTER AND BURN, CAUSING IT TO OVERHEAT AND POSSIBLY DESTROYING IT.
2 Use Precautions CAUTION NEVER STRESS THE ENGINE AT LOW TEMPERATURES IN ORDER TO AVOID POSSIBLE DAMAGE. BE CAREFUL NEVER TO EXCEED THE MAXIMUM SPEED WHILE RUNNING DOWNHILL, IN ORDER TO AVOID DAMAGING THE ENGINE. IN ANY CASE, IN ORDER TO PRESERVE THE ENGINE FROM PROLONGED EXCESSIVE REVOLUTIONS, THE REVOLUTION LIMITER WILL BE ACTIVATED IF THE ENGINE SPEED EXCEEDS THE ESTABLISHED THRESHOLD.
Stopping the engine (02_06) Fully untwist the throttle grip, then rotate the key in the switch «A » to «KEY OFF» (extractable key). CAUTION 02_06 DUE TO THE HIGH TEMPERATURES THE CATALYTIC CONVERTER CAN REACH, ALWAYS TAKE CARE, WHEN PARKING THE SCOOTER, THAT THE EXHAUST DOES NOT COME INTO CONTACT WITH FLAMMABLE MATERIALS, TO AVOID SERIOUS BURNS. CAUTION DO NOT SWITCH OFF THE ENGINE WHILE THE VEHICLE IS MOVING.
To ensure simple, pleasurable riding, the vehicle is equipped with automatic transmission with regulator and centrifugal clutch. The system is designed to provide the best performance (acceleration and consumption) while riding on both flat roads and uphill. If you have to stop on an uphill slope (traffic lights, traffic jam, etc.) use only the brake to keep the vehicle still, leaving the engine running at idle speed.
5. If driving over roads affected by sand, mud, snow mixed with salt, etc. we recommend cleaning the brake disc with a non-corrosive detergent frequently in order to prevent corrosive particles from building up in the holes, which may cause early break pad wear. CAUTION ALWAYS RIDE WITHIN YOUR LIMITS RIDING UNDER THE INFLUENCE OF ALCOHOL OR OTHER DRUGS AND CERTAIN MEDICATIONS IS EXTREMELY DANGEROUS.
2 Use CAUTION DO NOT ADJUST THE MIRRORS WHILE RIDING. THIS COULD CAUSE YOU TO LOOSE CONTROL OF THE VEHICLE. CAUTION ANY CHANGES TO THE VEHICLE PERFORMANCE AS WELL AS ALTERATIONS TO ORIGINAL STRUCTURAL PARTS IS STRICTLY FORBIDDEN BY LAW, AND RENDERS THE VEHICLE NO LONGER CONFORMING TO THE APPROVED TYPE AND DANGEROUS FOR RIDING.
02_08 Front suspension locking system (02_08, 02_09, 02_10, 02_11, 02_12) The following point corresponds only to versions with front suspension locking system. The front suspension locking system simply prevents vehicle tilting when the "T" switch is pressed. The vehicle can be stopped without your feet touching the ground. The warning light "E" starts flashing when the key switch is set to "ON". This means that the system is enabled for locking activation.
Engaging tilt locking is possible only if the following conditions occur at the same time: • • • • 02_10 Throttle completely untwisted Engine rpm below 2500rpm Vehicle speed below 10 km/h Locking system WARNING light "Q" off (the system has not detected failures) If one of these conditions is not fulfilled, the warning light "E" remains off and locking cannot be engaged (in normal riding conditions, the warning light "E" is off).
WARNING EVERY TIME THE VEHICLE IS STOPPED, MAKE SURE THE FRONT SUSPENSION LOCKING SYSTEM IS ENGAGED. OTHERWISE, PLACE YOUR FEET ON THE GROUND TO KEEP THE VEHICLE UPRIGHT. WARNING AVOID USING THE LOCKING SYSTEM WHEN RIDING THE VEHICLE ALONG IRREGULAR ROADS OR ROADS WITH OBSTACLES(E.G. ROAD HUMPS, SIDEWALK, ETC.). IN CASE OF ENGINE FAILURE (DISCHARGED BATTERY) AVOID PULLING THE VEHICLE WITH THE LOCKING SYSTEM ENGAGED.
Warning light "R" on the instrument panel turns on when the hand brake is engaged. When the hand brake is engaged and the key switch is turned to "1", the safety system that prevents the hand brake from getting released is activated. To release the hand brake, turn the key switch to "2" or "3". If the switch is set to "1" , the hand brake can also be engaged. If the WARNING light "Q" turns on (flashes), it means that there is a failure in the front suspension locking system.
2 Use
MP3 250 i.e. Chap.
Engine oil level 03_01 In 4T engines, engine oil is used to lubricate the distribution elements, main bearings and thermal group. An insufficient quantity of oil can cause serious damage to the engine itself. In all four-stroke engines, a loss of efficiency in oil performance and consumption should be considered normal. Consumption can particularly reflect the conditions of use (i.e. when driving at "full acceleration" all the time, oil consumption increases).
Engine oil change (03_02, 03_03) The oil and cartridge filter "C" must be changed after 1,000 km and every 10,000 km at an authorised Piaggio service centre. The engine should be emptied by draining the oil from the drainage cap "B" of the gauze filter on the flywheel side. In order to facilitate the oil drainage, loosen the cap/dipstick. Since a certain quantity of oil remains in the circuit still, the top-up should be carried out with around 600 ÷ 650 cc of oil from cap "A".
AS THEY ARE EQUIPPED TO DISPOSE OF SPENT OILS IN AN ENVIRONMENTALLY FRIENDLY AND LEGAL WAY. CAUTION USING OILS OTHER THAN THOSE RECOMMENDED CAN SHORTEN THE LIFE OF THE ENGINE. Recommended products AGIP CITY HI TEC 4T Engine oil SAE 5W-40, API SL, ACEA A3, JASO MA Synthetic oil Hub oil level (03_04, 03_05) Check the oil in the rear hub. (oil content ~ 250 cc). To check the rear hub oil level, proceed as follows: 1) Rest the vehicle onto its centre stand, on level ground.
RIDING THE VEHICLE WITH INSUFFICIENT HUB LUBRICATION OR WITH CONTAMINATED OR IMPROPER LUBRICANTS ACCELERATES THE WEAR AND TEAR OF THE MOVING PARTS AND CAN CAUSE SERIOUS DAMAGE. CAUTION USED OIL CAN HARM THE ENVIRONMENT. COLLECTION AND DISPOSAL SHOULD BE CARRIED OUT IN COMPLIANCE WITH CURRENT REGULATIONS. CAUTION AN EXCESSIVE QUANTITY OF OIL CAN LEAD TO LEAKAGE, WHICH MAY CAUSE THE ENGINE AND THE WHEEL TO GET DIRTY.
Characteristic Rear hub oil 250 cc Tyres (03_06) WARNING THE WHEELS FITTED WITH TYRES SHOULD ALWAYS BE BALANCED. RIDING THE VEHICLE WITH VERY LOW TYRE PRESSURE OR WITH INCORRECTLY BALANCED TYRES CAN LEAD TO DANGEROUS STEERING VIBRATIONS. 03_06 Characteristic Front tyre pressure (rider) Front tyre pressure (rider): 1.6 bar Front tyre pressure (rider and passenger) Front tyre pressure (rider and passenger): 1.
Remove the port on the right-hand side panel of the vehicle by undoing the clamping screw and using a small screwdriver in the rear recess shown in the figure, then do the following : 1. Disconnect spark plug HV wire cap "A"; 2. Unscrew the spark plug using the wrench supplied. ; 3. When refitting, place the spark plug in the hole at the due inclination and tighten it by hand until it is finger tight; 03_07 4. Only use the wrench to lock it in place; 5. Place hood«A» fully over the spark plug. 6.
0.7 ÷ 0.8 mm Removing the air filter (03_08) Proceed as follows: Undo the clamping screws «A» (two of which are on the knob-type head) and remove the air-box cover. 03_08 Air filter cleaning 1. Wash the sponge with water and neutral soap. 2. Dry it with a clean cloth and small blasts of compressed air. 3. Impregnate the sponge with a mixture of 50% petrol and 50% specified oil. 4. Gently squeeze the filter element, let it drip and then refit it.
The engine cooling system operates by forcing circulation of fluid. The cooling circuit contains about 2 litres of coolant consisting of a mixture of 50% de-ionised water and glycol ethylene-based antifreeze solution with corrosion inhibitors. Recommended coolant, supplied with already mixed and ready for use fluid. For proper functioning of the engine, the coolant temperature must be between the 4th and 7th lit segment, as indicated by the instrument «D» on the digital instrument panel.
WARNING IN ORDER TO AVOID BURNS, DO NOT UNSCREW THE EXPANSION TANK CAP WHILE THE ENGINE IS STILL HOT. WARNING 03_12 IN ORDER TO AVOID HARMFUL FLUID LEAKS WHILE RIDING, IT IS IMPORTANT TO MAKE SURE THAT THE LEVEL NEVER EXCEEDS THE MAXIMUM VALUE. IN ORDER TO GUARANTEE THE PROPER FUNCTION OF THE ENGINE, IT IS NECESSARY TO KEEP THE RADIATOR GRILLE CLEAN.
This procedure applies to the rear brake pump top-up operation; follow the same procedure for the front brake pump. Under normal climatic conditions, the brake fluid should be replaced every 2 years. This operation must be carried out by trained technicians; please contact your nearest PIAGGIO dealer or an authorised service centre. 03_14 WARNING ONLY USE DOT 4 CLASS BRAKE FLUIDS. COOLING SYSTEM FLUIDS ARE HIGHLY CORROSIVE. MAKE SURE THAT IT DOES NOT COME INTO CONTACT WITH THE PAINTWORK .
Battery (03_15) To access the battery, proceed as follows: 1. Place the scooter on its centre stand; 2. Open the saddle, following the previously described procedure; 3. Remove the two fasteners "A" and the cover "B". WARNING 03_15 IN ORDER TO AVOID DAMAGING THE ELECTRICAL SYSTEM, NEVER DISCONNECT THE WIRING WHILE THE ENGINE IS RUNNING. Use of a new battery Make sure that the terminals are connected correctly. CAUTION DO NOT REVERSE THE POLARITY: RISK OF SHORT CIRCUIT AND DAMAGE TO THE ELECTRICAL SYSTEM.
If the vehicle has not been used for long periods, it is necessary to periodically recharge the battery, bearing in mind that the battery tends to go completely flat within around three months. The battery must be recharged with a current load equal to 1/10 of the battery rated capacity (~ 1A ), for a period not longer than 8 hours. For this operation contact an Authorised Service Centre. When refitting a removed battery, make sure that all terminals are properly connected.
03_18 FUSE TABLE Fuse No. 1 Capacity: 30A Protected regulator circuits:Voltage Location:battery compartment Fuse No. 2 Capacity: 20A Protected circuits:batterypowered fuse No. 7, live fuses No. 8 - No. 9 - No.10 - No.11 Location:battery compartment 3 Maintenance Fuse No. 3 (if present) Capacity: 20A Protected circuits:parking control ECU Location:battery compartment Fuse No.
3 Maintenance Protected circuits:Batterypowered saddle opening switch, glove-box lighting, headlight, emergency turn indicator Location:battery compartment Fuse No. 5 Capacity: 15 A Protected circuits:Batterypowered injection loads, electrical fan Location:battery compartment Fuse No. 6 Capacity: 3A Protected circuits:Batterypowered injection control unit Location:battery compartment Fuse No. 7 Capacity: 7.5 A Protected circuits:Batterypowered instrument panel Location:footrest Fuse No.
Location:battery compartment Fuse No. 10 Capacity: 7.5A Protected circuits:Live injection, electrical fan remote control antenna, injection loads remote control Location:footrest Fuse No. 11 Capacity: 7.5A Protected circuits:Live ECU parking lever, antitheft device, instrument panel, headlight remote control, horn remote control Location:footrest Fuse No. 12 Capacity: 7.
Type: HALOGEN (H1) 3 Maintenance High-beam light bulb Power: 12V - 55W Quantity: 1 Helmet compartment light bulb Type: CYLINDRIC Power: 12V - 5W Quantity: 1 Rear turn indicator bulb Type: ALL GLASS Power: 12V - 5W Quantity: 2 RHS + 2 LHS Rear tail light bulb Type: ALL GLASS Power: 12V - 5W Quantity: 1 RHS + 1 LHS Stop light bulb Type: SPHERICAL Power: 12V - 10W Quantity: 2 License plate light bulb Type: ALL GLASS Power: 12V - 5W Quantity: 1 Front turn indicator bulb Type: ALL GLASS Power: 12V
Front tail light bulb Type: ALL GLASS Power: 12V - 3W Quantity: 1 RHS + 1 LHS Instrument panel bulb Type: ALL GLASS Power: 12V - 2W Quantity: 4 Front light group (03_19, 03_20, 03_21, 03_22, 03_23, 03_24, 03_25, 03_26, 03_27) To remove the front headlight assembly, proceed as follows: 03_19 1. 2. 3. 4. 5. 6. 7. 8. 9.
2. Remove the headlight assembly central cover 3. Turn on the headlight and check that the limit of the projected light beam is not over 9/10 or below 7/10 of the distance from the ground to the centre of the vehicle headlight; 4. Otherwise, adjust the headlight with the screws«A» indicated in the figure 03_21 N.B. THE ABOVE PROCEDURE COMPLIES WITH THE EUROPEAN STANDARDS REGARDING MAXIMUM AND MINIMUM HEIGHT OF LIGHT BEAMS.
03_24 3 Maintenance 03_25 03_26 68
3 Maintenance 03_27 03_28 03_29 69
Front direction indicators (03_30, 03_31) To remove the front turn indicator bulb, turn the bulb holder«A» anticlockwise and remove it from its fitting. 03_30 03_31 Rear optical unit (03_32, 03_33, 03_34, 03_35) Open the rear case cover, remove the two screws «D», and then, the other four fixing screws «D» to pull out the headlight assembly from its fitting. Follow this procedure to remove the bulbs: 3 Maintenance Remove the snap-on bulbs «B».
3 Maintenance 03_33 03_34 03_35 71
Number plate light (03_36, 03_37) Open the rear case and remove the rubber «A» shown in the figure without damaging the plastic parts. Next, slide off the bulb holder. Remove the bulb afterwards. 03_36 03_37 Helmet compartment lighting bulb (03_38) 3 Maintenance Open the rear boot and insert a small plain slot screwdriver in the lateral notch to detach the snap-on glass "D", then replace the bulb.
The mirrors can be set to the desired position by adjusting the mirror frame. 03_39 Front and rear disc brake The brake disc and pad wear is automatically compensated, therefore it has no effect on the functioning of the front and rear brakes. For this reason it is not necessary to adjust the brakes. An excessively elastic brake lever stroke may indicate the presence of air in the braking circuit or a failure in the braking system.
YOU HAVE OPERATED THE BRAKE LEVER SEVERAL TIMES IN ORDER TO ALLOW THE PLUNGERS TO SETTLE AND THE LEVER STROKE TO BE SET TO THE CORRECT POSITION. CAUTION THE PRESENCE OF SAND, MUD, SNOW MIXED WITH SALT, ETC. ON THE ROAD, CAN DRASTICALLY REDUCE THE DURATION OF THE BRAKE PADS. IN ORDER TO AVOID THIS, WE RECOMMEND WASHING THE VEHICLE FREQUENTLY WHEN RIDING IN THESE ROAD CONDITIONS. Puncture The vehicle is equipped with tubeless tyres (without inner tube).
THE WHEELS FITTED WITH TYRES SHOULD ALWAYS BE BALANCED. RIDING THE VEHICLE WITH VERY LOW TYRE PRESSURE OR WITH INCORRECTLY BALANCED TYRES CAN LEAD TO DANGEROUS STEERING VIBRATIONS. Periods of inactivity We recommend carrying out the following operations: 1. Clean the scooter thoroughly and then cover it with a canvas; 2. Be careful to rest the vehicle on its centre stand disabling the front suspension locking system; 3.
Then rinse abundantly with water, and dry with a shammy cloth. For the outside of the engine, use petroleum, a brush and clean cloths. Petroleum can damage paintwork. Remember that any polishing with silicone wax must always be preceded by washing CAUTION DETERGENTS CAN POLLUTE WATER. THE VEHICLE MUST BE WASHED AT A WASH STATION EQUIPPED WITH A SPECIAL WATER PURIFICATION SYSTEM.
STARTING FAILURE Emergency switch in «OFF» Set the switch back to «ON» Fuse blown Replace the blown fuse and have the vehicle checked by an Authorised Service Centre. IGNITION PROBLEM Faulty spark plug Contact an Authorised Service Centre. Faulty ignition / injection control unit. Contact an Authorised Service Centre. Faulty coil. Due to the presence of Contact an Authorised Service high voltage, this check should Centre. only be carried out by an expert. LACK OF COMPRESSION Loosen spark plug.
Cylinder head loose, piston gas rings worn. Contact an Authorised Service Centre. Valve stuck Contact an Authorised Service Centre. HIGH CONSUMPTION AND LOW PERFORMANCE Air filter blocked or dirty. Clean with water and shampoo and impregnate with petrol and specific oil (section «Removing the air filter») INSUFFICIENT BRAKING Greasy disc. Worn pads. Faulty Contact an Authorised Service braking system. Presence of air in Centre. the front and rear brake circuit.
3 Maintenance STAND DOES NOT RETURN TO POSITION Presence of dirt Clean and grease 79
3 Maintenance
MP3 250 i.e. Chap.
04_01 4 Technical data MP3 250 I.E. TECHNICAL DATA Electronic ignition inductive, high efficiency integrated with the injection system, with variable timing and separate HV coil. Fuel supply throttle valve dia.
Lubrication Engine lubrication with lobe pump (inside crankcase) controlled by a chain with double filter: mesh and paper. Cooling Forced fluid circulation, with engine driven pump; 3-way thermostat to pump intake. Front suspension The tilt mechanism is composed of an articulated parallelogram suspension with die-cast aluminium control arms and two side headstocks plus shock absorbers with hydraulic locking system.
Kerb weight 224 ± 5 Kg bearing 410 kg Max. speed 125 km/h Air filter Sponge impregnated with fuel mixture (50% SELENIA air filter oil and 50% unleaded petrol). Fuel tank capacity Tank capacity: ~12 l (approximate value) Fuel reserve ~ 2.0 l (approximate value) Cooling circuit Capacity: ~ 2.0 l Rear hub oil 250 cc Exhaust muffler Twin three-way catalytic converter 4 Technical data MP3 250 I.E.
One box-spanner; one lever for box-spanner; one twin screwdriver; one flat wrench 13 mm; one special spanner for adjusting the rear shock absorbers one plastic gripper for removing the fuses. The tools are stored under the saddle in the compartment provided. To open it, release the catch shown in the figure.
4 Technical data
MP3 250 i.e. Chap.
05_01 Warnings (05_01) WARNING 5 Spare parts and accessories TO PREVENT ACCIDENTS AND TO GUARANTEE PROPER STABILITY, PERFORMANCE AND SAFETY, RIDE THE VEHICLE VERY CAREFULLY WHEN IT IS FITTED WITH ACCESSORIES OR WITH UNUSUAL LOADS. WARNING IT IS ALSO RECOMMENDED THAT "ORIGINAL PIAGGIO SPARE PARTS" BE USED, AS THESE ARE THE ONLY ONES OFFERING YOU THE SAME QUALITY GUARANTEE AS THOSE INITIALLY FITTED ON THE SCOOTER. THE USE OF NON-ORIGINAL SPARE PARTS RENDERS THE WARRANTY VOID.
PIAGGIO MARKETS ITS OWN LINE OF ACCESSORIES THAT ARE RECOGNISED AND GUARANTEED FOR USE. IT IS THEREFORE ESSENTIAL, IN ORDER TO CHOOSE AND MOUNT THE ACCESSORIES CORRECTLY, TO CONTACT AN AUTHORISED DEALER OR SERVICE CENTRE. THE USE OF NON-ORIGINAL ACCESSORIES MAY AFFECT THE STABILITY AND OPERATION OF YOUR VEHICLE AND REDUCE SAFETY LEVELS WITH POTENTIAL RISKS FOR THE RIDER. WARNING NEVER RIDE THE SCOOTER EQUIPPED WITH ACCESSORIES (TOP BOX AND/OR WINDSHIELD) AT A SPEED HIGHER THAN 100 km/h.
5 Spare parts and accessories CLE CAN SERIOUSLY DAMAGE ITS COMPONENTS AND AFFECT THE CORRECT FUNCTIONING OF THE VEHICLE AND HARM THE USER.
MP3 250 i.e. Chap.
Scheduled maintenance table Adequate maintenance is fundamental to ensuring long-lasting, optimum operation and performance of your vehicle. To this end, a series of checks and maintenance operations (at the owner's expense) have been suggested, which are included in the summary table on the following page. Any minor faults should be reported without delay to an Authorised Service Centre or Dealer without waiting until the next scheduled service to solve it.
6 Programmed maintenance Brake pads - check condition and wear Tyre pressure and wear - check Vehicle and brake test - road test Hub oil - change Steering - Check Tilt locking gripper control cable - adjustment AFTER 5,000 KM, 15,000 KM, 25,000 KM, 35000 KM, 45,000 KM, 55,000 KM, 65,000 KM, 75,000 KM Engine oil - level check/ top-up Brake pads - check condition and wear AFTER 10,000 KM 50,000 KM 70,000 KM Safety locks - check Throttle lever - adjustment Air filter - clean Engine oil - change Electrical s
Sliding block / variable speed rollers - change Tyre pressure and wear - check Vehicle and brake test - road test Hub oil - check Suspensions - check Steering - Check Centre stand - lubrication Tilt locking gripper control cable - adjustment AFTER 20,000 KM, 35,000 KM, 50,000 KM, 65,000 KM, 80,000 KM Driving Belt - replacement 6 Programmed maintenance AFTER 20,000 KM, 40,000 KM, 80,000 KM Spark plug - replacement Throttle lever - adjustment Air filter - clean Engine oil - change Valve clearance - check E
6 Programmed maintenance Engine oil - replacement Brake pads - check condition and wear Sliding block / variable speed rollers - change Tyre pressure and wear - check Vehicle and brake test - road test Hub oil - change Suspensions - check Steering - Check Tilt locking gripper control cable - adjustment 30,000 KM Safety locks - check Throttle lever - adjustment Air filter - clean Engine oil - change Electrical system and battery - check Coolant level - check Brake fluid level - check Engine oil - replaceme
Tyre pressure and wear - check Vehicle and brake test - road test Suspensions - check Steering - Check Tilt locking gripper control cable - adjustment 60,000 KM Spark plug - replacement Throttle lever - adjustment Air filter - clean Engine oil - change Valve clearance - check Electrical system and battery - check Coolant level - check 6 Programmed maintenance Brake fluid level - check Engine oil - replacement Hub oil - change Brake pads - check condition and wear Sliding block / variable speed rollers -
Tilt locking gripper control cable - adjustment RECOMMENDED PRODUCTS TABLE Description Product Specifications AGIP ROTRA 80W-90 Rear hub oil SAE 80W/90 Oil that exceeds the requirements of API GL3 specifications AGIP CITY HI TEC 4T Oil to lubricate flexible transmissions (throttle control) Oil for 4-stroke engines AGIP FILTER OIL Oil for air filter sponge Mineral oil with specific additives for increased adhesiveness AGIP GP 330 Calcium complex soap-based grease with NLGI 2; ISO-L-XBCIB2 Grea
6 Programmed maintenance
TABLE OF CONTENTS A F L Air filter: 56 Fuel: 24 Fuses: 61 Light switch: 16 B Battery: 60 Brake: 58, 73 M H Maintenance: 13, 49, 91, 92 Headlight: 66 Horn: 15 Hub oil: 52 Mirrors: 73 C S Clock: 12 Saddle: 22, 25–27 Scheduled maintenance: 92 Shock absorbers: 34 Spark plug: 55 Stand: 40 Start-up: 17 I D Disc brake: 73 Display: 13 Identification: 28 Immobilizer: 18, 21 Instrument panel: 10 K E Engine oil: 50, 51 Engine stop: 17 T Key switch: 14 Keys: 18 Tank: 24 Technical Data: 81 Top box:
The descriptions and illustrations given in this publication are not binding. While the basic features as described and illustrated in this manual remain unchanged, PIAGGIO - GILERA reserves the right, at any time and without being required to update this publication beforehand, to make any changes to components, parts or accessory supplies, which it considers necessary to improve the product or which are required for manufacturing or construction reasons.