IKON-X IKON-XL ™ ™ Operator’s Manual Manuel du Utilisateur Models 915220 – IKON-X 42 915237 – IKON-XL 42 CARB (SN 030000 +) (SN 030000 +) 915221 – IKON-X 42 915239 – IKON-XL 52 CARB (SN 030000 +) (SN 030000 +) 915222 – IKON-X 52 915241 – IKON-XL 60 CARB (SN 030000 +) (SN 030000 +) 915223 – IKON-X 52 (SN 030000 +) 915224 – IKON-X 42 CARB (SN 030000 +) 915225 – IKON-X 52 CARB (SN 030000 +) 915226 – IKON-XL 42 (SN 030000 +) 915227 – IKON-XL 52 (SN 030000 +) 915228 – IKON-XL 60 (SN 030000 +)
TABLE OF CONTENTS WELCOME . . . . . . . . . . . . . . . . . . . . . . 1 MAINTENANCE . . . . . . . . . . . . . . . . . . 16 SAFETY. . . . . . . . . . . . . . . . . . . . . . . . . 2 Maintenance Schedule . . . . . . . . . . . . . Service Parts . . . . . . . . . . . . . . . . . . . . . Service Position . . . . . . . . . . . . . . . . . . . Check Safety Interlock System . . . . . . . Check Parking Brake . . . . . . . . . . . . . . . Check Engine Oil . . . . . . . . . . . . . . . . . . Check Tire Pressure . .
WELCOME Congratulations on your purchase and welcome to the Ariens family! Every machine in the Ariens lineup is designed for long-lasting and unsurpassed performance. We are confident your machine will be part of your family for many years to come. Have Questions or Need Assistance? ariens.custhelp.com • ariensstore.com A parts manual for your unit is available for free download or purchase at ariens.com.
SAFETY WARNING: AVOID INJURY. This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the safety instructions in the manuals and on decals could result in serious injury or death. Read these safety rules and follow them closely. Failure to follow these rules could lead to loss of control of unit, severe personal injury or death to you or bystanders, or result in damage to property or the machine.
. Important ALWAYS replace missing or damaged safety decals. Replacement decal part numbers are found in the parts manual for your machine and may be ordered from your dealer. See Figure 2 for safety decal locations. IMPORTANT: Indicates general reference information worthy of special attention. SAFETY DECALS The safety decals on your machine are visual reminders of the important safety information in this manual. All messages on your unit must be fully understood and carefully followed.
Safety Decal Descriptions 3. DANGER! 1. DANGER! Discharge Hazard NEVER operate unit without discharge chute in operating position. Thrown objects can cause injury or damage. DANGER! Read and understand the operator’s manual before operating unit. DO NOT operate mower unless all guards are in operating position or bagger is attached. 3.1 Amputation Hazard 2. DANGER! To avoid amputation hazard DO NOT put hands near rotating blades.
3.3 Tipping Hazard Look behind when operating the unit in reverse. Avoid tipping hazard. 3.6 Loss of Traction Hazard 15 15 DO NOT operate on slopes over 15°. If loss of traction is experienced do the following: DO NOT operate on slopes over 15°. Disengage PTO. 3.4 Service Hazard Proceed off slope slowly. Before servicing unit do the following: DO NOT try to turn or speed up. Read owners manual before servicing or making adjustments to unit. 4.
ALWAYS train any inexperienced operators and require them to read and understand all manuals and decals. 7. DANGER! Only allow responsible adults, who are familiar with the instructions, to operate this machine. DANGER! Only the operator can prevent and is responsible for accidents or injuries occurring to themselves, other people or property. No smoking. Operator Age MAX. FILL DO NOT allow children under the age of 18 to operate any outdoor power equipment. IMPORTANT: DO NOT overfill.
Personal Protection DO NOT wear loose clothing or jewelry and tie back hair that may get caught in rotating parts. Wear adequate outer garments. NEVER wear open sandals or canvas shoes during operation. Wear adequate safety gear, protective gloves and footwear. Wear proper footwear to improve footing on slippery surfaces. ALWAYS wear eye and ear protection when operating machine. This product is equipped with an internal combustion type engine.
NEVER leave a running machine unattended. ALWAYS turn off blade(s), set parking brake, stop engine and remove key before dismounting. DO NOT mow on moist or wet grass. Tires may lose traction causing a loss of control. Disengage blade(s) when not mowing. Shut off engine and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge guard. Know the weight of loads.
NEVER fill containers inside a vehicle or on a truck or trailer bed with a plastic liner. ALWAYS place containers on the ground away from your vehicle before filling. Batteries Avoid electric shock. Objects contacting both battery terminals at the same time may result in injury and unit damage. DO NOT reverse battery connections. NEVER fuel the machine indoors. NEVER remove gas cap or add fuel with the engine running. Allow engine to cool before fueling.
Lower cutting deck unless a positive mechanical lock is used. Allow engine to cool before servicing. Moving parts can cut or amputate fingers or a hand. On multiblade mowers, rotation of one blade will cause all blades to rotate. NEVER weld or straighten mower blades. NEVER make adjustments or repairs with the engine running. Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them.
CONTROLS AND FEATURES 21 6 5 10 7 8 9 1 4 19 16 12 3 2 20 Models 915220, 915222, 915224, 915226, 915227, 915228, 915237, 915239 13 Models 915221, 915223, 915225, 915229, 915241 11 14 4 17 18 2 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 3 Fuel Tank and Cap Oil Filter Oil Drain Engine Oil Dipstick Ignition Key Choke Control Knob Throttle Control Lever Power Take-off (PTO) Knob Hour Meter Height-of-Cut Dial Deck Lift Pedal Figure 3 15 12.
THROTTLE CONTROL LEVER WARNING: AVOID INJURY. Read and understand the entire Safety section before proceeding. See Figure 6. Controls engine speed. See Figure 3 for all controls and features locations. Fast IGNITION KEY See Figure 4. Controls power to the engine. The key cannot be removed when in run position. On With Headlights (If Equipped) Slow On Figure 6 Start Off POWER-TAKE-OFF (PTO) KNOB See Figure 7. Controls power to mower blades.
PARKING BRAKE LEVER OPERATION See Figure 8. Controls the parking brake. The engine will not start with brake in the off position. WARNING: AVOID INJURY. Read and understand the Safety section before proceeding. Parking Brake Engaged (On) IMPORTANT: All references to left, right, front or rear are given from the perspective of operator in operator’s position, facing the direction of forward travel. EMERGENCY STOPPING 1. 2. 3. 4. Brake Released (Off) Move steering levers to neutral position.
5. Set cutting height. See Figure 9. a. Depress and hold deck lift pedal in forward position. b. Rotate height-of-cut dial to desired setting. c. Slowly return deck lift pedal to resting position. 1 OPERATE UNIT 1. Release parking brake. WARNING: AVOID INJURY. Move the steering levers slowly and keep the throttle at slow speed until you learn how to operate the unit. 2. Set throttle to slow speed. 3. Pull PTO knob up to on position.
For Best Mowing Results • • • • • • • • • • Rear Position Cut grass when it is dry. Keep mower blades sharp. Keep mower deck properly leveled. Do not set height of cut too low. For very tall grass, mow twice. Do not travel too fast. Mow with the engine set at full throttle. When mulching, only remove 1/3 of grass length per cutting. Do not cut more than 2.5 cm (1") at any one time. Discharge clippings into areas already cut. Vary cutting pattern with each mowing.
SERVICE PARTS MAINTENANCE See your Ariens dealer to purchase service parts for your unit. Common Service Parts WARNING: AVOID INJURY. Read and understand the Safety section before proceeding. Description Qty. Part No. Fuel Stabilizer – 118 ml (4 oz) • Except Canada • For Canada Only A/R Every 400 hrs. Every 100 hrs. Description Every 50 hrs. MAINTENANCE SCHEDULE Every 25 hrs.
Description Model 915228 Qty. Part No. Oil Filter 1 21548100 Description Air Filter 1 21548000 Transaxle Drive Belt 1 07200724 Mower Belt 1 07200804 Model 915224 Description Qty. Part No. Qty. Part No.
CHECK SAFETY INTERLOCK SYSTEM Model 915241 Description Qty. Part No. Transaxle Drive Belt 1 07200724 Mower Belt 1 07200804 Mower Blade 1 04965000 Hydraulic Oil Filter 2 21545100 Hydraulic Oil (32 oz) Check function of the Safety Interlock System by performing the tests below. Contact your Ariens dealer for repair if any of the tests fail.
CHECK TIRE PRESSURE LUBRICATE UNIT See Specifications on page 37 for recommended tire pressure. Models 915226, 915227, 915228, 915229, 915237, 915239, 915241 See Figure 13. 1. Place unit in service position. See Service Position on page 18. 2. Apply grease to seat tracks through slots under seat plate. WARNING: AVOID INJURY. Explosive separation of tire and rim parts is possible. • DO NOT inflate tires above the recommended pressure. • DO NOT inflate tires with a compressor; use a hand pump.
CHECK MOWER BLADES Check blades for wear. Replace or sharpen as needed. CAUTION: AVOID INJURY. Use sturdy gloves or padding to protect hands when working with mower blades. Rotation of one blade rotates the other blades. • Air lifts are eroded. • Blades are bent or broken. 2. File or grind an equal amount of material from each cutting edge of the blade until sharp. DO NOT change angle of cutting edge or round the corner of the blade. DO NOT sharpen to this pattern. 1 2 Remove Blades See Figure 14. 1.
CHECK BATTERY WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling. 1. Remove hardware retaining L-bracket to battery bracket and reinstall hardware into L-bracket hole nearest curved edge. See Figure 17. Remove Battery 1. Place unit in service position. See Service Position on page 18. 2.
Install U1 Battery 1. Remove factory battery. See Remove Battery on page 21. 2. Remove hardware from L-bracket and secure L-bracket to battery bracket. See Figure 19. Clean Battery 1. Remove battery from unit. See Remove Battery on page 21. 2. Clean terminals and battery cable ends with a wire brush. 3. Coat terminals with dielectric grease or petroleum jelly. 4. Reinstall battery. See Install Battery on page 21. Charge Battery Check battery with a voltmeter.
CHECK MOWER BELTS 60" Decks Check belts for wear and replace as needed. Remove Deck Drive Belt CAUTION: Keep body parts away from idler when releasing idler spring tension. 2 1 1. Stop engine, remove key and wait for all moving parts to stop and for hot parts to cool. 2. Lower deck to lowest cutting height. See Figure 21, Figure 22 and Figure 23. 3. Remove hardware securing belt covers to deck and remove belt covers. Retain all parts for reinstallation. 4. Disconnect idler spring. 42" Decks 2 1.
52" Decks 52" Decks 2 2 1 Figure 27 42" and 60" Decks 1. Idler Arm 2. Belt Finger Figure 25 60" Decks 2 1 2 Figure 28 3. Connect idler spring. See Figure 29, Figure 30 and Figure 31. 42" Decks 1. Idler Arm 2. Belt Finger Figure 26 6. Remove deck drive belt. Install Deck Drive Belt See Figure 27 and Figure 28. 1. Install deck drive belt. IMPORTANT: Belt will not have tension until routed around drive pulley and idler arm is reinstalled. 2. Reinstall idler arm and belt fingers.
52" Decks 3 1 2 6.1 cm (2.4") Figure 30 60" Decks 1. Nut 2. Eye Bolt 3. Idler Arm Spring Figure 32 See Figure 33. 5. Remove the right-side self-tapping screw from heat shield and rotate shield out of the way. 6. Remove two self-tapping screws from clutch stop bracket and remove bracket. 3 Figure 31 4. Reinstall belt covers and secure with original hardware. IMPORTANT: Make sure belt has tension and remains aligned after installation is complete.
Add Hydraulic Oil 7. Disconnect clutch wire. 8. Remove ground drive belt. See Figure 35. 1. Place unit in service position. See Service Position on page 18. 2. Remove the cap from the expansion tank. 3. Fill the expansion tank with 15W-50 synthetic motor oil (Ariens p/n 00057100) or equivalent until oil level reaches the cold fill line on the tank. 4. Reinstall the expansion tank cap. NOTICE: Route the belt over the top of the pulleys for easiest removal. Install Ground Drive Belt 1.
See Figure 36. 4. Remove filter guard and oil filter from transaxle. 5. Remove the vent plug from the inlet port and allow the transaxle to drain completely. 1 2 1. Vent Plug 2. Oil Filter 3. Filter Guard 3 Figure 36 6. Wipe filter-mounting surface clean. 7. Lubricate rubber gasket on new oil filter with clean hydraulic oil. 8. Spin filter onto filter housing until it makes contact, and then turn filter 3/4 turn to tighten. 9. Reinstall filter guard and torque to 7.3 N•m (65 lb-in). DO NOT overtighten.
ADJUSTMENTS WARNING: AVOID INJURY. Read and understand the Safety section before proceeding. ADJUST SEAT Models 915226, 915227, 915228, 915229, 915237, 915239, 915241 See Figure 37. 1. Pull seat adjustment lever up to unlock seat. 2. Move seat to desired position. 3. Release seat adjustment lever to lock seat in place. Figure 38 5. Return seat to operating position. ADJUST STEERING LEVERS Adjust Steering Lever Height Figure 37 Models 915220, 915221, 915222, 915223, 915224, 915225 See Figure 38. 1.
3 1 4 1 2 1. 2. 3. 4. 2 Adjusting Hole Mounting Hole Steering Lever Upper Control Arm Figure 39 3 See Figure 40. 6. Loosen nut on hex bolt supporting eccentric spacer. 7. Rotate eccentric spacer around hex bolt until levers are at the same height. 8. Tighten nut. 1. Steering Lever 2. Upper Control Arm 3. Hardware Figure 41 ADJUST UNIT TO TRACK STRAIGHT NOTICE: Reverse travel can only be adjusted by your Ariens dealer. Check Tire Pressure 1. Check pressure of both tires.
IMPORTANT: Adjustment bolt must contact steering lever. DO NOT turn adjustment bolt too far counterclockwise. REMOVE AND INSTALL MOWER DECK Remove Deck 1. Set deck to lowest cutting height. 2. Position supports, such as wood blocks, under mower deck. See Figure 44, Figure 45 and Figure 46. 3. Remove hardware securing belt covers to deck and remove belt covers. Retain all parts for reinstallation. 4. Disconnect idler spring. 1 2 42" Decks 3 2 1. Steering Control Arm 2. Jam Nut 3.
60" Decks 1 2 1 2 1. Spring 2. Belt Cover 1. Drag Link 2. Hairpin Figure 46 5. Remove deck drive belt from rear drive pulley. See Figure 47. Figure 48 8. Remove one flange nut, one hex bolt, one flat steel washer and two sleeve bushings from deck lift lever. Retain hardware. See Figure 49. 5 2 4 3 1 Figure 47 See Figure 48. 6. Remove one hairpin from drag link to disconnect drag link from mower deck bracket. Retain all parts for reinstallation. 7. Repeat step 6 on other side. 1. 2. 3. 4. 5.
ADJUST MOWER DECK Install Deck 1. Position deck under unit. See Figure 50. 2. Align holes in deck lift lever with slot in deck link. 3. Position one 1/2" x 3/4" x 3/64" (shorter) sleeve bushing between deck link and interior bracket of deck lift lever. 4. Insert 3/8" x 1/2" x 1" (longer) sleeve bushing through slot in deck link and shorter sleeve bushing. 5. Insert hex bolt through washer, deck lift lever, deck link and sleeve bushings. Secure with flange nut.
1 2 1. Deck Link 2. Nylon Locking Flange Nut Figure 52 Set Blade Pitch Pitch is the difference in blade height from front to back. IMPORTANT: Level the mower deck before setting blade pitch. 1. Set deck to highest cutting height. 2. Position mower blades so blade ends point front to back. 3. On both sides of the unit, measure the distance to the ground at the front and rear tip of the blade. See Figure 53. Figure 53 • If the front tip of the blade is ± 0.
TROUBLESHOOTING Problem Probable Cause Safety Interlock System is not engaged or is faulty. Correction Check Safety Interlock System. See Check Safety Interlock System on page 18. Fuel tank is empty. Fill fuel tank. See Before Operating Unit on page 13. Fuel supply is contaminated. Replace with clean fuel. Battery is discharged. Charge battery. See Charge Battery on Engine does page 22. not start. Connection between battery and Tighten and/or clean battery and battery battery cables is poor. cables.
TROUBLESHOOTING Problem Poor cutting quality. Probable Cause Mower blades not level or mower deck pitch is incorrect. Mower blades are dull or faulty. Correction Level and adjust pitch of mower deck. See Adjust Mower Deck on page 32. Sharpen or replace mower blades. See Sharpen Blades on page 20. Mowing speed is too fast. Drive slower when cutting grass. Belt tension or condition is poor. Replace deck drive belt. See Check Mower Belts on page 23. Cutting height is too low.
STORAGE ACCESSORIES SHORT-TERM STORAGE See your Ariens dealer for a complete list of compatible accessories and attachments for your unit. IMPORTANT: NEVER wash unit with highpressure water or store outdoors. 1. Allow unit to cool and clean with mild soap and water. 2. Tighten all hardware to correct specifications. 3. Inspect unit for visible signs of wear or damage. Repair as needed. 4. Prepare fuel system for storage. Description Part No.
SPECIFICATIONS Model Number 915220 915221 915222 915223 Model IKON X 42 IKON X 42 IKON X 52 IKON X 52 Engine Kohler 7000 Series Kawasaki FR Kohler 7000 Series Kawasaki FR Engine Displacement – cm3 (in3) 725.0 (44.2) 603.0 (36.8) 725.0 (44.2) 726.0 (44.3) Maximum RPM – No Load 3300 ± 75 3300 ± 100 3300 ± 75 3300 ± 100 Oil Capacity Refer to Engine Manual Drive Forward Maximum – km/h (mph) 11.3 (7.0) Reverse Maximum – km/h (mph) 4.8 (3.
SPECIFICATIONS Model Number Model Engine Engine Displacement – cm (in3) 915224 915225 915226 IKON X 42 CARB IKON X 52 CARB IKON XL 42 Kohler 7000 Series Kawasaki FR Kohler 7000 Series 725.0 (44.2) 726.0 (44.3) 725.0 (44.2) 3 Maximum RPM – No Load 3300 ± 75 Oil Capacity Refer to Engine Manual Drive Forward Maximum – km/h (mph) 11.3 (7.0) Reverse Maximum – km/h (mph) 4.8 (3.
SPECIFICATIONS Model Number Model Engine 3 3 Engine Displacement – cm (in ) Maximum RPM – No Load 915227 915228 915229 IKON XL 52 IKON XL 60 IKON XL 60 Kohler 7000 Series Kawasaki FR 725.0 (44.2) 726.0 (44.3) 3300 ± 75 3300 ± 100 Oil Capacity Refer to Engine Manual Drive Forward Maximum – km/h (mph) 11.3 (7.0) Reverse Maximum – km/h (mph) 4.8 (3.
SPECIFICATIONS Model Number Model Engine Engine Displacement – cm3 (in3) 915237 915239 915241 IKON-XL 42 CARB IKON-XL 52 CARB IKON-XL 60 CARB Kohler 7000 Series CARB Kawasaki FR CARB 725.0 (44.2) 726.0 (44.3) 3300 ± 75 3300 ± 100 Maximum RPM – No Load Oil Capacity Refer to Engine Manual Drive Forward Maximum – km/h (mph) 11.3 (7.0) Reverse Maximum – km/h (mph) 4.8 (3.
Consumer Mowing Equipment Limited Warranty Warr Ariens Company (Ariens) warrants to the original purchaser that Ariens, Gravely and Countax brand lawn and garden consumer products purchased on or after 9/1/2016 will be free from defects in material and workmanship for the time period noted in the chart below.
• Promptly notify Ariens or an authorized Ariens, Gravely or Countax service representative of the need for warranty service. • Transport the product to and from the place of warranty service at owner's expense. • Have the warranty service performed by an authorized Ariens, Gravely or Countax service representative. To Find an Authorized Service Representative: In the U.S. and Canada: Use the dealer locator on our websites: www.ariens.com • www.gravely.com Or contact us by mail or by phone: In the U.S.
655 West Ryan Street Brillion, WI 54110 ariensstore.com ariens.custhelp.com parts.ariens.
