Service manual

Part No. 39528 Genie GS-1530 & Genie GS-1930 7 - 19
Service Manual - First Edition Section 7 - Repair Procedures
SCISSOR COMPONENTS
34 Remove the pin retaining fasteners from the
number 2 pivot pin (index #21) at the ground
controls side.
35 Remove the external snap ring. Use a slide
hammer to remove the pin.
36 Repeat steps 32 through 35 for the battery
pack side of the machine.
Bodily injury hazard. The number
2 outer arm (index #20) may
become unbalanced and fall if not
properly supported when the pins
are removed.
37 Attach a lifting strap from an over head crane
to the number 2 inner arm (index #10).
38 Remove the pin retaining fasteners from the
number 2 pivot pin (index #11) at the ground
controls side.
39 Remove the external snap ring. Use a slide
hammer to remove the pin.
40 Repeat steps 38 and 39 for the battery pack
side of the machine.
Bodily injury hazard. The number 2
inner arm (index #10) may become
unbalanced and fall if not properly
supported when the pins are
removed.
41 Remove the retaining fasteners on the safety
arm from the number 2 inner arm (index #10)
that was just removed.
42 Attach the strap from the crane to the number
1 inner arm (index #13).
43 Raise the number 1 inner arm (index #13)
approximately 2 feet (0.6 m) and insert the
safety arm between the number 1 inner arm
(index #13) and the number 1 outer arm
(index #23) at the steer end of the machine.
Bodily injury hazard. Keep hands
clear of moving parts when
inserting the safety arm.
44 Disconnect and plug the hydraulic hose on the
lift cylinder. Cap the fitting on the cylinder.
Bodily injury hazard. Spraying
hydraulic oil can penetrate and
burn skin. Loosen hydraulic
connections very slowly to allow
the oil pressure to dissipate
gradually. Do not allow oil to squirt
or spray.
45 Tag and disconnect the wires from the solenoid
valve on the cylinder.
46 Attach the strap from the crane to the lug on
the rod end of the cylinder.
47 Remove the external snap ring from the cylinder
barrel-end pivot pin (index #22). Use a soft
metal drift to remove the pin. Remove the
cylinder from the machine.
Crushing hazard. If the overhead
crane is not properly attached, the
cylinder may become unbalanced
and fall when it is removed from
the machine.
Component damage hazard. Be
careful not to damage the valve or
fittings on the cylinder while
removing it from the machine.