FOREWORD Thanks for purchasing ATV110-M. This manual includes important safety information. It provides information about special techniques and skills necessary to ride this vehicle. It also includes the details to operate and necessary maintenance procedure to perform safely. IMPORTANT SAFETY MESSAGE: ● PAY ATTENTION TO THE CAUTION AND WARNING LABELS ON THIS ATV. ● READ THIS MANUAL BEFORE OPERATING THIS ATV. MAKE SURE YOU UNDERSTAND ALL INSTRUCTION.
IMPORTANT NOTICE TO PARENTS AND ADULTS ● THIS ATV IS NOT A TOY. ● YOU SHOULD UNDERSTAND THE INSTRUCTIONS AND WARNINGS IN THIS MANUAL BEFORE YOU LET YOUR CHILD RIDE THIS ATV. THEN BE SURE YOUR CHILD UNDERSTANDS AND WILL FOLLOW THEM. ● THIS ATV SHOULD ONLY BE OPERATED UNDER THE DIRECT SUPERVISION OF AN ADULT. ● NEVER EXCEED YOUR RIDING CAPABILITIES. ● ● ● ● ● THIS ATV CAN BE HAZARDOUS TO OPERATE, AVOID EXCESSIVE SPEED, PAVED SURFACES, SHARP TURNS, AND UNEVEN TERRAIN.
Whenever you see the symbols shown below, heed their instructions. Always follow safe operating and maintenance practices. WARNING CAUTION This caution symbol identifies special instruction HAZARD Or procedures which, if not strictly observed,could Failure to heed WARNINGS. Result in damage to or destruction of equipment. WHAT CAN HAPPEN W ARNINGS identify special instructions or procedures which, if not correctly followed, could result NOTE in serious injury or death.
IMPORTANT NOTICE Off-road vehicle riding is a wonderful sport, and we hope you will enjoy it to the fullest. This vehicle is designed and manufactured for off-road use only. It is illegal and unsafe to operate this vehicle on any public road, street and highway. This vehicle complies with all applicable off-road noise and spark arrester laws and regulations in effect at the time of manufacture. Please check your local riding laws and regulations before operating this vehicle.
WARNING Indicate a potential hazard that could result in personal injury or death. TABLE OF CONTENTS FORWORD ................................................... 1 PRE-OPERATION INSPECTION ................ 27 IMPORTANT NOTICE ................................... 4 OPERATION ................................................. 32 SAFETY INFORMATION .............................. 6 RIDING YOUR ATV ......................................
SAFETY INFORMATION AN ATV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE. An ATV handles differently from other vehicles including motorcycle and cars. A collision or rollover can occur quickly, even during routine maneuvers such as turning and driving on hills or over obstacles, if you fail to take proper precautions. SEVERE INJURY OR DEATH can result if you do not follow these instructions: ● ● ● Read this manual and all labels carefully and follow the operating procedures described.
● ● ● ● ● ● ● ● ● ● Never allow a child under age 16 to operate ATV without adult supervision, and never allow continued use of an ATV by a child if he or she does not have the abilities to operate it safely. Never carry a passenger on an ATV. Never operate an ATV on any public road, street or highway, even a dirt or gravel one. Never consume alcohol or drugs before or while operating this ATV. Never operate an ATV without wearing an approved motorcycle helmet that fits properly.
operation. ● Always inspect your ATV each time you use it to make sure it is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in this manual. ● Never attempt wheelies, jumps, or other stunts. ● Never operate at speeds too fast for your skills or the conditions. Always go at a speed that is proper for the terrain, visibility and operating conditions, and your experience. ● Never exceed the stated load capacity for an ATV.
● ● ● ● ● Never attempt to operate over large obstacles, such as large rocks or fallen trees. Always follow proper procedures when operating over obstacles as described in this manual. Always use proper procedures if you stall or roll backwards when climbing a hill. To avoid stalling, use proper gear and maintain a steady speed when climbing a hill. If you stall or roll backwards, follow the special procedure for braking described in this manual.
● ● Always follow proper procedures for crossing the side of a hill as described in this manual. Avoid hills with excessively slippery or loose surface. Shift your weight to the uphill side of the ATV. Never attempt to turn the ATV around on any hill until you have mastered the turning technique described in this manual on level ground. Avoid crossing the side of a steep hill if possible. Always check for obstacles before operating in a new area.
WARNING POTENTIAL HAZARD Improper handling of gasoline. WHAT CAN HAPPEN Gasoline can catch and you could be burned. HOW TO AVOID THE HAZARD Always shut down the engine while refueling. Do not refuel immediately after the engine has been running and is still very hot. Do not spill gasoline on the exhaust muffler/pipe or engine when refueling.
WARNING POTENTIAL HAZARD Starting or running the engine in a closed area. WHAT CAN HAPPEN Exhaust smokes are poisonous and may cause people unconsciousness and death within a short time.
LOCATION OF THE WARNING AND SPECIFICATION LABELS ② Read and understand all of the labels on this ATV. They contain important information for safe and proper operation of your ATV. ④ Never remove any labels from your vehicle. If ① ③ ⑤ ⑥ ⑧ any label becomes difficult to read or comes off, a replacement label is available from your dealer. ⑦ ⑨ French warning label No. 2, 4, 7 & 9 are not equipped if not required.
① ② AVERTISSEMENT WARNING Les enfants de moins de 16 ans qui conduisent ce VTT encourent des accidents graves ou mortels. NE JAMAIS laisser un enfant de moins de 16 ans conduire ce VTT. Operation of this ATV by children under the age of 16 increases the risk of severe injury of death. NEVER permit children under age 16 to operate this ATV. ⑤ THIS VEHICLE IS AN ALL-TERRAIN VEHICLE AND IS NOT INTENDED FOR USE ON PUBLIC HIGHWAYS.
③ ④ WARNING AVERTISSEMENT Lutilisation incorrecte du VTT peut resulter en BLESSURES GRAVES ou MEME LA MORT. Improper AT V use can result in SEVERE INJURY or DEATH. ALWAYS USE AN APPROVED HELMET AND PROTECTIVE GEAR NEVER USE ON PUBLIC ROADS TOUJOURS PORTER NE JAMAIS UN CASQUE ET UTILISER SUR DES VETEMENTS DES ROUTES DE SECURITE PUBLIQUES APPROUVES NEVER CARRY NEVER USE PASSENGERS WITH DRUGS OR ALCOHOL NEVER operate: NE JAMAIS conduire: ● ● without proper training or instruction.
⑥ ⑦ AVERTISSEMENT WARNING UNE PRESSION DE GONFLAGE DE PNEU INCORRECTE OU UNE SURCHARGE PEUVENT ENTRAINER LA PERTE DE CONTROLE. UNE PERTE DE CONTROLE PEUT ENTRAINER DE SERIEUSES BLESSURES OU LA MORT. IMPROPER TIRE PRESSURE OR OVERLOADING CAN CAUSE LOSS OF CONTROL. LOSS OF CONTROL CAN RESULT IN SEVERE INJURY OR DEATH. OPERATING TIRE PRESSURE:Set with tires cold 3 ● Recom mended :FRONT: 20kPa, {0.20 kgf/cm }, 2.9psi REAR : 20kPa, {0.20 kgf/cm 3 }, 2.9psi ● Minim um :FRONT: 17kPa, {0.17 kgf/cm 3}, 2.
VEHICLE IDENTIFICATION Identification number records Record the vehicle identification number and engine number in the follow spaces provided for assistance when ordering spare parts from your dealer or for reference in case the ATV is stolen. Vehicle identification number The vehicle identification number is stamped into the frame. This vehicle identification number is used to identify your ATV. 1. Vehicle Identification Number: 2.
CONTROL FUNCTIONS WARNING Indicates a potential hazard that could result in serious injury or death. Main switch Functions of the respective switch positions are as follows: ON: The engine can be started only at this position OFF: All electrical circuits are switched off. The key can be removed in this position. Indicator lights Neutral indicator light “N” This indicator light comes on when the transmission is in neutral.
Handlebar Switches Placed in left handlebar: 1. Headlight switch (Blue button) 2. Engine stop switch (Red button) 3. Start switch (Yellow button) Start switch “Start” Push this switch to let the starter motor crank the engine. Headlight switch: HL: Headlight on ●: Headlight switch: To gain longer life of the battery, always start the engine with the headlight switch at off position CAUTION: To start the engine, also see page 32 formore details.
Throttle lever Accelerate: Press the throttle level. Decelerate: Release the throttle level. The spring of the level will return to the position prior pressing and the engine will return to an idle. Before starting the engine, check the Throttle level to make sure it is operating WARNING POTENTIAL HAZARD Malfunction of throttle. WHAT CAN HAPPEN The throttle level could be hard to operate, cause it difficult to speed up or slow down when you need to. This could cause an accident.
Speed limiter There is a screw on throttle box, which is designed to keep the throttle from fully opening, even the throttle lever is pushed toThe maximum. Screwing in the adjuster limits the maximum engine power available and decreases the maximum speed of the vehicle. Your ATV was delivered with an adjustable speed limiter. We recommends that all beginners start off with the speed limiter screw turned in to limit the speed while they learn.
Front Brake Lever The front brake lever is located on the right handlebar. Pull the lever toward handlebar to apply the front brake. Check the free play of front brake lever. The normal free play is between 10 to 20 mm. (0.4 to 0.8 in.) You can adjust the brake lever by turning the adjuster. WARNING POTENTIAL HAZARD Adjust the speed limiter and throttle improper. WHAT CAN HAPPEN The throttle cable could be damaged and cause improper throttle operation. You could lost control, have accident or be injured.
Parking brake Apply the rear brake lever then push down the lock plate to apply the parking brake. To release the parking brake lock, squeeze the brake lever then the parking brake will release automatically. Rear brake lever and pedal The rear brake lever is located on the left handlebar and the brake pedal is located on right side of the engine. Pull the lever toward the handlebar or push down on the pedal to apply the rear brake.
Gear shift pedal This ATV is equipped with a semi-automatic 4-speed transmission. The gear shift pedal is located on the left side of engine. Push down the gear shift pedal to change the gears as 3 → 2 → 1 → N → R. Move the pedal upward to change the gears as R → N → 1 → 2 → 3. Shut off the throttle completely when performing gear shift or it will damage the engine. WARNING POTENTIAL HAZARD Operate the parking brake improperly.
Fuel cock The fuel cock is below the fuel tank. To switch the fuel cock at three positions: Fuel tank cap To remove the fuel tank cap, turn the cap counterclockwise. ON: Fuel flows to carburetor while the lever is in this position. OFF: Fuel will not flow while the lever is in this position. RES: Turn the lever to this position if you run out of fuel while riding. The fill the fuel tank as soon as possible. Turn the lever to the “ON” position after refueling.
Seat Removing the seat by pulling the seat lock lever upward and pull up the seat at the rear. Insert the projection on the front of the seat into the holder and push down on the seat at rear to install the seat. Choke lever To start a cold engine, use the choke lever. See page 33 about the proper operation to start a cold engine. NOTE: Always make sure the seat is securely fitted.
PRE-OPERATION INSPECTION Always check the following points before using this ATV: INSPECTION ITEM Brakes Fuel Engine oil INSPECTION PROCEDURE ● Check the operation, condition and free play. ● Adjust if necessary. ● Check the fuel Level. ● Fill fuel if necessary. ● ● Drive Chain Throttle Battery Switches ● ● ● ● ● Fittings and Fasteners Wheels and Tires ● ● Check engine oil level. Fill the engine oil if necessary Check chain slack and lubricate. Check for proper operation of throttle cable.
Brakes 1.Brake operation Test the brakes at slow speed after starting to make sure they are working properly. If any of the brakes does not provide proper braking function, inspect the brake for wear. (See page 48) 2.Brake pedal and brake levers WARNING POTENTIAL HAZARD Failure to check the ATV before operating. Failure to maintain the ATV properly. WHAT CAN HAPPEN It could cause an accident or equipment damage.
Fuel Always fill regular unleaded gasoline to your ATV. Do not use leaded gasoline, it will cause damage to internal engine parts. If knocking or pinging occurs, use a different brand of gasoline or premium unleaded fuel. WARNING POTENTIAL HAZARD Improperly operating brakes while riding. WHAT CAN HAPPEN The braking ability could lose and cause an accident HOW TO AVOID THE HAZARD Always check the brakes every time before you start to ride.
correctly. It must open smoothly and return back to idle position when released. Battery Check fluid level and fill as necessary. Always use only distilled water to refill it. (See page 50) Engine Oil Always fill engine oil according to ambient temperature recommended as follows: Ambient temperature / Recommended oil: 5℃ ~45℃ (40oF~120oF) / SAE20W40 -10℃ ~35℃ (10oF~100oF) / SAE10W30 -20℃ ~0℃ (0oF~30o F) / SAE 5W30 Make sure the engine oil is at specified level. Add oil as necessary.
Tires The tire gauge is equipped with this ATV and located in the tool bag under the seat. Measure tire pressure by the tire gauge and set the front and rear tires pressure to 20kPa (2.9psi) 2. Always use size 19 × 7-8 as front tires. 3. Always use size 18 × 8-8 as rear tires. 4. When the tire groove decreases to 3 mm (0.12 in) due to wear, replace the tire. WARNING POTENTIAL HAZARD Operating this ATV with Improper tires, or with improper or uneven tire pressure.
Starting a cold engine 1.Set the parking brake. 2.Turn the fuel cock to “ON” 3.Turn the engine stop switch to “RUN” 4.Turn the main switch to “ON” 5.Shift the transmission gear to neutral. 6.Push down the choke lever to the end. 7.Complete close the throttle lever. 8.Push the start switch to crank the engine 9.Pull up the chock lever to the middle position (warming up position.)until the engine runs then release the start button. If the en gine fails to start, release the start button, then push it again.
To start out and accelerate: 1. Apply the rear brakes. 2. Release the throttle lever. 3. Shift into first gear then release the shift pedal. 4. Release the rear brake. 5. Open the throttle gradually. 6. Once the engine has reached adequate speed, release the throttle lever. 7. Shift into second gear then release the Shift pedal. 8. Open the throttle gradually. 9. Follow the same procedure when shifting To the third and fourth gears. To decelerate: 1. Release the throttle. 2.
Engine break-in The most important period in the life of your engine is between 0 and 20 hours. Please read the following information very carefully. ● Do not put an excessive load on the ATV for first several hours of running. ● Never continuous operation above half throttle. ● Cool off the engine for ten minutes after every hour of operation. ● Vary the speed of the engine from time to time. Loading This ATV is not designed to carry any cargo or tow a trailer.
the operation of the controls before you begin to ride. Read all caution and warning labels on your ATV and pay particular attention to the safety information on pages 6 ~10. RIDING YOUR ATV WARNING Indicates a potential hazard that could result in serious injury or death. Know you ATV before riding This ATV is for recreation use. This section, riding your ATV, provides general ATV riding instructions for recreational riding.
Never allow children under 16 years old to ride this ATV. A child under 16 should never operate an ATV with engine size greater than 90c.c. Do not operate after consuming alcohol or drugs. Operator’s performance capability is reduced by the influence of alcohol or drugs. This ATV is designed to carry the operator only, Never carry a passenger. The long seat is to allow the operator to shift position as needed during operation. It is not a design for carrying passenger.
Exhaust system The exhaust system on the ATV is very hot during and following operation. Never touch the exhaust system. Park the ATV in a place where pedestrians or children are not likely to touch it. When riding in an area where you might not easily be seen, mount a caution flag on the ATV. ● Do not ride on private property without getting permission. Do not ride in areas posted “ No Trespassing”. ● Select a large, flat area off-road to become familiar with your ATV.
Turning you ATV To achieve maximum traction while riding offRoad, the two rear wheels are mounted solidly on one axle and turn together at the same speed. Therefore, unless the wheel on the inside of the turn is allowed to slip or lose some traction, the ATV will resist turning. A special turning technique must be used to allow the ATV to make turns quickly and easily. It is essential that this skill be learned first at low speed. Climbing uphill Use proper riding skill to avoid vehicle overturns on hills.
hill, dismount the ATV on the uphill side. Physically turn the ATV around and then go down hill. If you start to roll backwards, DO NOT use the rear brake to stop or try to put the ATV in g e ar. Th e ATV co uld e as il y ti p ov er backwards. Instead, dismount the ATV immediately on the uphill side. adversely affected by these surfaces. Wrong braking may also cause a loss of traction If possible, ride your ATV straight downhill. Avoid sharp angles which could cause the ATV to tip or roll over.
correct the steering when riding on loose surfaces by pointing the front wheels slightly uphill. When riding on slopes be sure not to make sharp turns either up or down hill. If your ATV does begin to tip over, gradually steer in the downhill direction of there are no obstacles in your path. As you regain proper balance, gradually steer again in the direction you wish to travel. Test your brakes after leaving the water.
To reduce the possibility for the front wheels to slide in loose or slippery conditions, putting your weight over the front wheels will sometimes help. If the rear wheels of your ATV start to slide sideways, control can usually be regained (if there is place to do so) by steering in the direction of the slide. Applying the brakes or accelerating is not recommended until you have corrected the slide. With practice, over a period of time, skill at controlled sliding can be improved.
the uphill side of the ATV and physically turn the ATV around. If the ATV starts to slip backwards DO NOT USE THE REAR BRAKE-the ATV may tip over on top of you. Dismount the ATV on the uphill side. (See pages 39 ~ 40) ● If your ATV is crossing a sloping surface: Be sure to ride with your weight positioned towards the uphill side of the ATV to keep proper balance. If the ATV starts to tip, steer down the hill (if there are no obstacles in your way) to get balance again.
PERIODIC MAINTENANCE AND ADJUSTMENT Periodic check , adjustment and lubrication will keep your machine in the securest and most efficient condition possible. Security is an obligation of the machine owner. The most important points of machine inspection, adjustment and lubrication are explained on the following pages. repairs. The tools provided in the Owner’s tool kit are enough for this purpose, except that a torque wrench is also necessary to correctly tighten nuts and bolts.
3. Place an container under the engine. 4. Remove the dipstick and drain bolt to drain the oil 5. Check the O-ring and replace if damaged. 6.Install the drain bolt and tig hten to specification. 7. Fill the engine with oil and equip the dipstick. 8. Warm up the engine for several minutes at Engine oil Engine oil level measurement 1.Place the ATV on a level surface. 2.Warm up the engine for several minutes and stop it. 3. Remove the dipstick and wipe it off with a clean rag.
Drive chain slack adjustment 1. Place the ATV on a level position. 2. Loosen the two rear housing housing mount bolts and braking bracket mount bolt. Spark plug inspection The spark plug is an important engine component and is easy to check. The condition of the spark plug can indicate the condition of the engine. For example, a very white center electrode porcelain color could indicate an intake air leak or carburetion problem for that cylinder. Do not attempt to diagnose such problems yourself.
filter oil is not useful, SAE 10W30 motor oil may be used. 7. Equip the air filter element, the air filter case cover and the front cover. the gasket surface and use a new gasket. W ipe off any grime from the threads and tighten to the specified torque. Air filter cleaning 1. Remove the front cover by removing the screws. 2. Remove the air filter case cover by unhooking the fasteners. 3. Remove the air filter element by unhooking the fastener. 4. Wash the air filter element gently but totally in solvent.
However, the idling speed may be performed by the owner as a part of the usual maintenance routine. noise. To prevent this, the valve clearance must be adjusted periodically. This adjustment however, should be left to a professional service technician. Idle speed adjustment 1. Start the engine and warm it up for a few minutes at nearly 1,000 to 2,000 r/min. Sometimes rev the engine to 4,000 to 5,000 r/min. The engine is earm when it quickly responds to the throttle. 2.
Front brake shoe inspection A wear indicator is provided on each brake. The indicators allow inspecting of brake shoe wear without disassembling the brake. Apply the brake and check the position of the indicator. If the indicator reaches the wear limit line, ask your dealer to replace the shoes as a set. 4. Tighten the lower locknut. 5. While applying the front brake, turn out the upper adjusting bolt until the upper and lower cable lengths are equal. The cable joint will become vertical. 6.
Clutch adjustment 1. Remove the rubber cap. 2. Release the locknut. 3. Slowly turn the adjusting bolt clockwise until resistance is f elt. Then turn it 1/8 counterclockwise. 4. Tighten the locknut to the specified torque. 5. Equip the rubber cap safely. Wheel removal 1. Raise the wheel by placing a suitable stand under the frame. 2. Remove the bolts from the wheel. 3. Remove the wheel assembly Wheel installation When installing the wheel, reverse the removal procedure.
Battery Inspect the level of the battery fluid and see if the terminals are tight. Add distilled water if the fluid level is low. 5. If the battery is to be stored for a longer period than the above, check the specific gravity at least once a month and recharge the battery when it is too low. 6. Always make sure the connections are right when putting the battery back in the machine. Make sure the breather hose is properly connected and is not damaged or obstructed.
CLEANING AND STORAGE Cleaning Frequent, thorough cleaning of your machine will not only enhance its appearance but will improve its general performance and extend the useful life of many components. 1. Before cleaning the machine. a. Block off the end of the exhaust pipe to prevent water entry. A plastic bag and strong 4. Once the majority of the dirt has been hosed off, wash all surfaces with warm water and mild, detergent-type soap. An old toothbrush or bottle brush is handy for hard-toget-at places. 5.
Storage Long term storage (60 days or more) of your machine will request some protective procedures to guard against deterioration. After completely cleaning the machine, prepare for storage as follows: 1. Fill the fuel tank with fresh fuel 2. Remove the spark plug, pour about one tablespoon of SAE 10W30 or 20W40 motor oil in the spark plug hole and reinstall the spark plug. Ground the spark plug wire and turn the engine over several times to coat the cylinder wall with oil. 3. Lubricate all control cables.
SPECIFICATION Model Dimension: Overall length Overall width Overall height Seat height Wheel base ATV110-M 1484 mm 865 mm 953 mm 660 mm 1024 mm 108 mm 1650 mm 124 kg (273 lbs) Min. ground clearance Minimum turning radius Dry weight: Engine: Type Cylinder arrangement Displacement Bore × Stroke Compression ratio Air cooled, 4-stroke,3speeds/reverse Single cylinder 107 cm 3 52.4 × 49.5 mm 9.
Lugrication systems: Wet sump SPECIFICATION Model ATV110-M Rider Capacity 1 person Engine Oil Capacity 0.95L Fuel Capacity 7.8 L Starting Electric Transmission Semi-automatic Front Suspension Dual A-arm Rear Suspension Swing arm Front/Rear Brakes Drum Parking Brake Mechanical Lock Front Tires/PSI 19 × 7 - 8 / 2.9psi Rear Tires/PSI 18 × 8 - 8 / 2.9psi Neutral Indicator Standard(green) Max.