User's Manual

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6. Locate the AC voltage

regulator found mounted to the

top of the airbox lid. It is a

silver finned aluminum box

measuring approximately 1-

1/4" x 2" (Photo 1) with two

wires exiting it . Unplug the

regulator from the wiring

harness and remove regulator.

7. The stock stator on the KDX

is good for about 40 watts of

lighting output. This is not

enough to run the full street lighting system. The stator will have to be rewound and the

ground floated for the kit to work properly. If you have not already done so, remove the

stator plate by removing the shifter, left mag cover, flywheel, and the two screws which

secure the stator plate. Make note of the timing marks on the stator plate and how they

are referenced to the timing index on the case so that you can reinstall the stator plate in

the same position. You will need a flywheel puller to remove the flywheel.

Remove

AC Voltage

ulator

Photo 1

CDI Unit

Once the stator has been rewound, reinstall and run its wiring back up to the front right

corner of the airbox.

8. Taillight Installation: Install the Acerbis DOT taillight over the empty well left in

the stock fender using the two small sheet metal

screws and 6 x 16 mm bolt found in the parts

bag. Position the Acerbis taillight so that the top

two mounting holes line up with the top edge of

original taillight well as shown in Photo 2.

Transfer the hole locations for the top mounting

holes onto the fender with a felt pen or snap

punch. Drill two 1/16 inch holes for the top

mounts. Attach the taillight with the two small

Phillips head sheet metal screws in the parts bag.

Once in place, drill the bottom mounting hole

using a 1/4” drill. When installing the lower

mounting bolt, make sure to install the 6 x 16

mm bolt from the bottom up to minimize the

opportunity for the tire to grab it. Run the

taillight wires along the left frame rail using the

stock wire clamps to support it. Bring the ends

of the taillight leads up on top of the rear fender

to the area that is below the seat.

Photo 2

Drill 1/16”

Drill 1/4”