User Manual

8 97055 v.8.0
Tools Required:
1•
⁄2” and
3
⁄4” drive ratchets with inch
and metric sockets and
1
⁄2” and
3
⁄8” drive extension
1•
⁄2” breaker bar
Inch and metric combination or •
open-end wrenches
Standard screwdriver•
Clean shop towels or rags•
Pliers•
Utility knife•
Electric drill•
1•
⁄2” drill bit
Wire cutters•
Inch-pound and foot-pound torque •
ratchets
Penetrating oil or light lubricant •
spray
Torx T-10 tool•
NOTE for 2006-07 trucks: Before
starting, it may be necessary to have
an extra bottle of coolant on hand
to top off the radiator when finished
installing the Banks CBC/SmartLock
Exhaust Brake System. Follow the
manufacture’s air bleeding procedures.
Section 1 . . . . . . . . . . . . . . . . . . . . .7
General Assembly and Bill of Materials
Section 2 . . . . . . . . . . . . . . . . . . . . 11
Banks Exhaust Brake Installation
Section 3 . . . . . . . . . . . . . . . . . . . . 15
Vacuum Boost Actuator Installation
Section 4 . . . . . . . . . . . . . . . . . . . . 20
Vacuum Solenoid Installation
Section 5 . . . . . . . . . . . . . . . . . . . . 22
Vacuum Pump Installation
Section 6 . . . . . . . . . . . . . . . . . . . . 24
CBC/SmartLock and Wiring Harness
Installation
Section 7 . . . . . . . . . . . . . . . . . . . . 34
Brake Enable and Overdrive Disable
Switch Installation
Section 8 . . . . . . . . . . . . . . . . . . . . 40
Functional Testing
Section 9 . . . . . . . . . . . . . . . . . . . . 41
Safety and Operation/ Driving Tips
Section 10 . . . . . . . . . . . . . . . . . . . 42
Troubleshooting
Replacement belt numbers:
Banks 65120
Gatorback 4081295
Napa 25081298
Dayco 5081300
Mopar 53041270AA
Cummins 3947077
NOTE: If you cannot find the above part
numbers, ask for a belt that fits 2004- 07
Ford E350-450 Econoline van with 6.0L
Diesel engine and single alternator
Table of Contents