User Manual

ManualsBrandsBanks Power ManualsFor the carDodge Trucks: (Diesel '94 - 98 5.9L Cummins) Forced Induction- BigHead Wastegate Actuator 1994-2004 Dodge ISB 5.9L Cummins

08/11/10 PN 96739 v.2.0

Banks

Big Head

Wastegate

Actuator

1994-2004 Dodge ISB 5.9L Cummins

ISB Pickup Trucks

T H I S M A N U A L I S F O R U S E W I T H K I T S 2 4 3 2 8 , 2 4 3 2 9 , A N D

24331

OWNERS MANUAL

…with installation instructions

Gale Banks Engineering

546 Duggan Avenue • Azusa, CA 91702

(626) 969-9600 • Fax (626) 334-1743

Product Information & Sales: (800) 438-7693

bankspower.com

Summary of content (6 pages)

PAGE 1
…with installation instructions owners manual ©2010 gale banks engineering Banks Big Head Wastegate Actuator ® 1994-2004 Dodge ISB 5.9L Cummins ISB Pickup Trucks This manual is for use with kits 24328, 24329, AND 24331 Gale Banks Engineering 546 Duggan Avenue • Azusa, ca 91702 (626) 969-9600 • Fax (626) 334-1743 Product Information & Sales: (800) 438-7693 bankspower.com 08/11/10 PN 96739 v.2.
PAGE 2
Also Available from Banks Power 94-07 Dodge 5.9L Banks iQ system 03-07 (P/n 61148-61149) - 5” touchscreen interface that can control the Banks Diesel Tuner on the fly. - interchangable gauge display, read and clear codes, monitor engine diagnostics, log data, time your vehicles runs and much more.
PAGE 3
Banks Bullet 03-07 (P/N 66522-66523) - Adds power safely to your vehicle - Displays critical engine functions - Engine safeguards - Change power levels on-the-fly Banks Diesel Tuner 98-02 Big Hoss (P/N 62781-62783) 03-07 EconoMind w/switch (P/N 63725, 63793, 63795, 64507) 03-07 EconoMind w/iQ (P/N 63807, 63808, 63817, 63818) 03-07 Six-Gun w/switch (P/N 61022, 63797) 03-07 Six-Gun w/iQ (P/N 63809, 63819) - Adds power safely to your vehicle - Engine and transmission safeguards - Change power levels on-the-fly
PAGE 4
Dear Customer, If you have any questions concerning the installation of your Banks Big Head Actuator, please call our Technical Service Hotline at (888) 8392700 between 7:00 am and 5:00 pm (PT). If you have any questions relating to shipping or billing, please contact our Customer Service Department at (888) 839-5600. Thank you. 4| 96739 v.2.0 General Installation Practices 1.
PAGE 5
Installation Instructions CAUTION: When working on the turbocharger system, take care that no foreign objects enter any of the turbocharger connections on the engine or the turbocharger. Foreign objects entering air, exhaust, or oil connections may cause major damage to the engine and/or turbocharger. Such damage is not covered under any warranty. 1. Loosen the clamps that attach the air inlet tube to the air filter housing and turbocharger.
PAGE 6
15. Install the supplied actuator pressure hose, being careful to route it safely away from close contact with heat, moving objects and sharp surfaces. Secure it using the two (2) supplied spring clamps. 16. Double-check that any shop towels or rags in the compressor outlet and inlet tubes have been removed. Re-install the compressor outlet tube, air filter housing, and compressor inlet tube. Tighten all clamps and mounting bolts.