Manual

Banner Engineering Corp. • Minneapolis, U.S.A.
www.bannerengineering.com • Tel: [phone]
MMD-TA-11B / MMD-TA-12B Muting Module
Instruction Manual
Table of Contents
Important ...
read this before proceeding!
In the United States, the functions that the
Banner MMD-TA-11B and MMD-TA-12B
Muting Modules are intended to perform are
regulated by the Occupational Safety and
Health Administration (OSHA). Outside of the
United States, these functions are regulated
by a variety of agencies, organizations, and
governments. Whether or not any particular
Muting Module installation meets all applicable
requirements depends upon factors that are
beyond the control of Banner Engineering
Corp. These factors include the details of
how the Muting Module is applied, installed,
wired, operated, and maintained. It is the
responsibility of the installer and user to
apply this Muting Module in full compliance
with all applicable regulations and
standards.
The Muting Module can guard against
accidents only when it is properly installed
and integrated into the machine, properly
operated, and properly maintained. Banner
Engineering Corp. has attempted to provide
complete application, installation, operation,
and maintenance instructions. In addition,
we suggest that any questions regarding
application or use of this Muting Module be
directed to the factory applications department
at the telephone number or addresses shown
on the back cover.
In addition to OSHA regulations, several other
organizations provide information about the
use of safeguarding devices. Refer to the
American National Standards Institute (ANSI),
the Robotics Industries Association (RIA), the
Association for Manufacturing Technology
(AMT), and others. Banner Engineering
Corp. makes no claim regarding a specific
recommendation of any organization, the
accuracy or effectiveness of any information
provided, or the appropriateness of the
provided information for a specific application.
See inside back cover for information
pertaining to applicable U.S., European,
and International standards and where to
acquire copies.
The user has the responsibility to ensure
that all local, state, and national laws, rules,
codes, and regulations relating to the use of
this safeguarding system in any particular
application are satisfied. Extreme care is urged
to ensure that all legal requirements have been
met and that all installation and maintenance
instructions contained in this manual are
followed.
Table of Contents
1. Overview ....................................................................................................... page 1
1.1 Introduction .............................................................................................page 1
1.2 Operating Status LEDs and Diagnostic Display .................................... page 2
1.3 Automatic or Monitored Manual Reset Select ....................................... page 3
1.4 Lockout Conditions ................................................................................ page 3
1.5 Control Reliability: Redundancy and Self-Checking .............................. page 3
1.6 Muteable Safety Stop Interface (MSSI) ................................................. page 4
1.7 Safety Stop Interface (SSI) ..................................................................... page 4
1.8 OSSD Outputs ....................................................................................... page 4
1.9 Auxiliary Output (Aux) .............................................................................page 4
1.10 External Device Monitoring (EDM) .........................................................page 4
1.11 Mute Inputs (M1-M4) and Mute Devices ................................................page 5
1.12 Mute Enable (ME) ...................................................................................page 5
1.13 Mute Lamp Output (ML) ......................................................................... page 6
1.14 Backdoor Timer .......................................................................................page 6
1.15 Mute on Power-Up ..................................................................................page 6
1.16 Override ..................................................................................................page 7
1.17 One-Way/Two-Way Muting .....................................................................page 7
1.18 Designated and Qualified Persons .........................................................page 7
2. Components and Specifications ........................................................................ page 8
2.1 Specifications .......................................................................................... page 8
2.2 Accessories ......................................................................................... page 11
2.3 Dimensions ...........................................................................................page 11
3. System Installation ............................................................................................ page 12
3.1 Appropriate Application ........................................................................ page 12
3.2 Installing the Module ............................................................................ page 14
3.3 Muting Module Configuration ............................................................... page 15
3.4 Connection Terminals/Functions ......................................................... page 16
3.5 Installing Input Devices .........................................................................page 17
3.6 Machine Interface – Initial Hookup and Checkout ............................. page 30
3.7 Permanent Hookup to the Guarded Machine...................................... page 31
3.8 Commissioning Checkout .................................................................... page 34
4. Operating Instructions ...................................................................................... page 39
4.1 Security Protocol ................................................................................. page 39
4.2 Periodic Checkout Requirements ........................................................ page 39
4.3 Normal Operation ................................................................................. page 39
5. Troubleshooting and Maintenance ..................................................................
page 40
5.1 Troubleshooting Lockout Conditions ................................................... page 40
5.2 Diagnostic Display ................................................................................page 40
5.3 Effects of Electrical Noise ................................................................... page 40
5.4 Repairs ................................................................................................. page 40
6. Periodic Checkout Procedures ........................................................................ page 42
6.1 Schedule of Checkouts .........................................................................page 42
6.2 Commissioning Checkout ................................................................... page 42
6.3 Daily Checkout ......................................................................................page 44
6.4 Semi-Annual Checkout .......................................................................
page 44
Appendix
Appendix A, Mute Timing Sequences ................................................................. page 45
Appendix B, Typical Muting Applications ............................................................page 46
Glossary of Terms ..................................................................................................page 52