Contents BINTELLI USER’S MANUAL Instructions to Users Precautions ........................................................................ 1 Vehicle Identification Number (VIN) and Engine Number ... 2 Brief Introduction to the Scooter ......................................... 3 Technical Specifications ..................................................... 6 Instrument Cluster .............................................................. 9 Left control switch ..............................................
USER’S MANUAL Instructions to Users Precautions Please read the User’s Manual before operating the vehicle! Warning * * * * * Always observe traffic laws and regulations. All users’ must have a valid driver’s license. Do not hang any items from the throttle grip as this will cause an unsafe driving condition. Please wear a helmet and eye protection at all times. Be aware the exhaust and muffler are extremely hot. Do not touch any part of the engine after riding to prevent burns.
Instructions to Users USER’S MANUAL Vehicle Identification Number (VIN) and Engine Number Vehicle Identification Number (VIN) and Engine Number ①Vehicle Identification Number (VIN) is printed on the vertical tube of the frame, behind this plastic cover. ②The product nameplate is riveted on the right lower part of the frame. ③The Engine Number is printed on the lower left part of the crankcase.
USER’S MANUAL Brief Introduction to the Scooter 1. Head Light 2. Left front turn light 3. Front storage box 4. Seat cushion 5. Rear carrier 6. Disc brake 7. Side support 8. Main support 9. Starting arm 10.
Instructions to Users USER’S MANUAL Brief Introduction to the Scooter 1. Tail light 2. Rear spoiler 3. Helmet hook 4. Steering column 5. Right front turn signal 6. Rear wheel 7. Muffler 8. Battery Compartment 9. Front brake lever 10.
USER’S MANUAL Brief Introduction to the Scooter 5 1. Rearview mirrors 2. Left handgrip 3. Left control switch 4. Instrument cluster 5. Ignition switch 6. Right control switch 7.
Instructions to Users USER’S MANUAL Technical Specifications Sprint Breeze Edge Scorch Havoc BN139QMB BN139QMB BN139QMB BN139QMB BN157QMJ Cooling System Air Cooled Air Cooled Air Cooled Air Cooled Air Cooled Bore x Stroke 4 4 stroke 4 stroke 4 4 10.4:1 10.4:1 10.4:1 10.4:1 9.5:1 Horse Power 2.4kw/8000r/min 2.4kw/8000r/min 2.4kw/8000r/min 2.4kw/8000r/min 6.3kw/7500r/min Max Torque N.m/(r/min) 2.8N.m/6500r/min 2.8N.m/6500r/min 2.8N.m/6500r/min 2.8N.m/6500r/min 8.8N.
USER’S MANUAL Max Load Capacity 400lb 400lb 400lb 400lb 400lb Scooter Weight 170lb 172lb 190lb 190lb 225lb Frame Material Steel Steel Steel Steel Steel Motobatt 12V,7A Motobatt 12V,7A Motobatt 12V,7A Motobatt 12V,7A Motobatt 12V,7A Halogen 67.3" x 22.8" x44.1" Halogen 67.3" x 22.8" x44.1" Halogen 67.3" x 22.8" x 46.6" Halogen 74.8" x 22.8" x 44.9" Halogen 74.8" x 22.8" x 44.
Instructions to Users USER’S MANUAL Instrument Cluster 1. Left turn indicator: When the left turning indicator “ 2. ” flashes, the left turn signal is on. Tachometer: Indicates the current engine speed in revolutions per minute. 3. High beam indicator: When the high beam indicator lamp “ beam lamp” is on. 4. ” is on, it indicates that the “High Speedometer: Indicates the current speed of the vehicle 5. Odometer: Records the traveled miles of the vehicle 6.
USER’S MANUAL Instructions to Users Left Control Switch 1. High beam switch: To use the High beam headlight setting, flip the switch up to the “ 2. Low beam switch: To use the Low beam headlight setting, flip the switch down to “ 3. ” position. Horn button: To use the horn, press the button labeled “ 4. ” position. ”. Turn signal switch: When changing direction on the scooter, switch to “ ” or “ ” to turn left or right.
Instructions to Users USER’S MANUAL Right Control Switch 1. Head Light switch: (When equipped) On some models the headlights can be controlled from the right hand switch. To use, turn the Head Light switch to the position “ on with the engine running. 2. ”, the headlight will turn Electric Start button: Pressing the “ ” button in combination with holding a brake lever and having the ignition turned on will electrically start the scooter. 3.
USER’S MANUAL Instructions to Users Ignition Switch Caution When leaving the vehicle parked, using the “ 11 ” to lock the steering will help deter thefts and prevent the vehicle from being driven. Ignition On: Ignition Off: Turn the ignition key right to the position “ ”to turn on the electrical system of the vehicle. The key cannot be removed in this position.
Instructions to Users USER’S MANUAL Fuel tank Seat Cushion Lock To open the under seat storage: Insert the ignition key into the seat cushion lock and turn it 90º clockwise to open the seat cushion. *Note* on some scooters like the Breeze, the ignition switch opens the seat. On those models, insert the key into the ignition, and slowly turn to the left until the seat pops open. Check page 7 to see your models fuel tank capacity.
USER’S MANUAL Fuel petcock: The fuel petcock located in between the gas tank and the carburetor controls the amount of fuel delivered. It uses the vacuum created from engine movement to produce a steady supply of fuel. Some units are mounted directly to the fuel tank while others are attached to the frame. Instructions to Users Fuel Filter: The fuel filter located inline from the carburetor to the fuel tank acts as a safeguard, keeping small particles and contamination from entering the carburetor.
Instructions to Users USER’S MANUAL Vehicle Operation All Bintelli scooters use a dry-type automatic centrifugal clutch and belt driven CVT transmission. If there is ever an issue with the transmission belt, variator, or clutch, please have the vehicle serviced at an authorized service center. Front brake handle: When applied, the front brake will engage and slow the vehicle. Automatic clutch: The belt driven CVT transmission allows for constant acceleration with no need for gear changes.
USER’S MANUAL Instructions to Users Vehicle Load Tools included with vehicle The maximum load of the vehicle must be strictly observed. Failure to do so will result in an unsafe driving condition, potential engine and/or premature transmission wear. Common service and maintenance tools included with the vehicle: * Articles in the rear storage box must be securely fixed.(If equipped) * Never hang items from the front steering. * The load of the rear carrier must not exceed 10lbs.
Operating Instructions USER’S MANUAL Basic vehicle information In order to ensure optimal performance of the vehicle, regular service and maintenance must be followed. Always check the vehicle is safe to operate prior to driving. 1. Start the engine and allow the vehicle to idle for a few minutes to let the engine warm up. 2. Check for any signs of leaks around and underneath the vehicle. 3. Check all lights and scooter controls for functionality.
USER’S MANUAL Check that the vehicle has an adequate level of gasoline prior to riding. Verify the gas cap is secured. Level the vehicle on the rear kick stand and check the oil to verify the oil level is between the upper and lower markings. If not, add oil and recheck. Never drive the scooter with a low oil level, as this will damage the engine. 17 Verify the steering is tight and moves freely. There should be no binding and no play. Verify the throttle grip turns easily.
USER’S MANUAL Check under the engine for leaks. Any signs of Check the front tire pressure and inspect the tread. Look for any signs of fluid leaks. leaking should be addressed prior to riding. Verify the connections on the battery terminals are tight and free from damage and corrosion. Check the rear tire pressure and inspect the tread. Look for any signs of fluid leaks. Verify the rear brake cable engages and disengages smoothly.
USER’S MANUAL Operating Instructions Kick Starting the Engine: The scooter can be kick started by following these steps: Turn the key to the “on” position with the vehicle on the rear kick stand. The vehicle can only be kick started while on the rear kick stand. Verify the kill switch is in the open “Run” position. 19 Pull the kick start lever out. Standing behind the vehicle, use your foot to push down quickly on the lever until the engine turns on.
Operating Instructions USER’S MANUAL Electric Starting the Engine: The duration of each electric start attempt should not exceed 5 seconds. Always wait at least 10 seconds in between starting attempts to prevent the starter from overheating. If 3 startup attempts fail consecutively, the vehicle must be checked. First, insert the key into the ignition and turn it to the position “ ”. Verify the kill switch is in the open “run” position.
USER’S MANUAL Operating Instructions Parking the Scooter Always park your vehicle in a safe place. Use your turn signals to warn surrounding vehicles and pedestrians when slowing. Release the throttle and use the front brake lever to slow the vehicle. Press both brakes steadily and smoothly to reduce vehicle speed. Always use both brakes when slowing the vehicle down. Once stopped, turn the ignition key left to the off “ ” position to turn off the engine and shut off the electrical system.
Operating Instructions USER’S MANUAL Caution * When leaving the vehicle parked for an extended amount of time in an unsupervised area, it is recommended to use the steering column lock to deter thefts. Always make sure you remove the ignition key from the vehicle after use. After parking the vehicle, you have 2 choices to use for kickstands. The side kick stand is great for quick use but is not recommended if leaving the vehicle near high foot traffic or unsupervised for a long period of time.
USER’S MANUAL Service and Maintenance Regular Service and Maintenance During normal operation of the vehicle it is possible for hardware to loosen due to vibration. By regularly servicing and maintaining your vehicle the reliability, fuel economy and performance will be maximized. Failure to do so will result in decreased performance, safety, and shorten the service life of the vehicle.
Service and Maintenance USER’S MANUAL New Vehicle Maintenance Procedure (500 mile Service) Level 1 Service and Maintenance 1. Drain and refill oil. Inspect and clean the oil filter screen. 2. Drain and refill transmission fluid Level 1 Service and Maintenance should be performed every time after the vehicle runs 1000-1500 miles.: 3. Check the travel of the front and rear brakes as well as the throttle grip. Adjust them if necessary. 1.
USER’S MANUAL Service and Maintenance Level 2 Service and Maintenance Level 3 Service and Maintenance Level 2 Service and Maintenance are additional items that need to be checked at each 3000 mile interval. These items should be checked in addition to the standard Level 1 servicing. Level 3 Service and Maintenance are additional items that need to be checked at each 6000 mile interval. These items should be checked in addition to the standard level 1 and 2 servicing. 1.
Service and Maintenance USER’S MANUAL Service and Maintenance for the Carburetor For maximum performance and reliability it is important the carburetor is adjusted properly. Failure to do so will affect starting,idle,as well as the overall vehicles performance. To ensure maximum performance, please do the following: 1. Regularly check all connections and fittings on the carburetor. A poor fit between the intake manifold and carburetor can result in hard starting, poor performance and lower gas milage.
USER’S MANUAL Checking and Changing the Engine Oil With the scooter on the center kick stand, unscrew the oil dipstick and wipe clean with a rag. Insert the dipstick, pull out, and check the level and color of the oil. The oil level should always be between the upper and lower oil level markings on the dipstick Service and Maintenance Caution Checking and Replacing Engine Oil To ensure an accurate reading when checking the engine oil, place the vehicle on the center kickstand.
Service and Maintenance USER’S MANUAL Service and Maintenance of the Spark Plug Inspect for wear/ Side electrode Remove the spark plug from the engine. If the color of the insulator skirt of the spark plug is brown it indicates that the carburetor is adjusted properly. Any signs of buildup on the plug should be noted as this could be a sign of an incorrect carburetor adjustment. Cleaning the Spark Plug Caution Check the electrode gap of the spark plug with a gauge and adjust the gap to 0.
USER’S MANUAL Service and Maintenance Service and Maintenance for the Air Filter When the filter element of the air filter is blocked by dust, it may result in increased resistance of the air intake system which leads to a rich gas mixture that can reduce power and increase fuel consumption. It is important the air filter be cleaned on a regular basis. Take off the screws for the air filter cover, and remove the air filter cover.
Service and Maintenance USER’S MANUAL Adjustment of the accelerator handgrip Service and Maintenance for the Front Brake Check whether the free travel of the throttle grip is within the specified range and adjust if necessary. Please follow the following steps to adjust the throttle free travel: Most models use a front disc brake, which features high heat dissipation and increased performance. 1. First, loosen the locking nut. 1. Place the scooter on the rear kick stand. 2.
USER’S MANUAL Service and Maintenance Disc brake * 31 Check the travel of the brake lever when applied. Excessive travel could indicate worn pads or air in the brake fluid. Either of which need to be addressed prior to riding. * Check for the wear on the front disc rotor. Any signs of warping or irregularites in the surface of the brake rotor can cause vibration, lower braking force, and increase the stopping distance. Replace if needed.
Service and Maintenance USER’S MANUAL Service and Maintenance for the Rear Brake Adjustment of the rear disc brake: * First, use the support to prop up the rear wheel of the motorcycle and then adjust the free travel of the rear brake. * Apply the rear brake several times. Each time the brake should release freely without binding or sticking. Rotate the rear wheel assembly to check whether the wheel rotates freely.
USER’S MANUAL Service and Maintenance Adjustment of the rear brake light Adjustment of the idle speed * It is important to always check the vehicles lights are properly functioning prior to using the vehicle. The brake light can be inspected with the ignition turned to the on position, and the left brake handle pressed.
Service and Maintenance USER’S MANUAL Service and Maintenance for Front and Rear Tires Removal and Installation of Front Wheel Prior to riding always inspect the tires. Make sure the front and rear tire are filled to their recommend pressure. Proper tire inflation increases riding comfort and stability of the driving of vehicle while prolonging the service life of the tires. * With the engine off, place the vehicle on the center kickstand. * Remove the nut off the front wheel bolt.
USER’S MANUAL Removal and Installation of the Rear Wheel Service and Maintenance If the tread depth in the middle of the tire reaches the following limits the tire must be replaced immediately. * Verify the engine is off. * Place vehicle on center kick stand and remove muffler. * Loosen the rear wheel nut, and remove the rear wheel. Minimum limit of tread depth Front wheel Rear wheel 5/64 inch 5/64 inch Installation precautions: * Torque the rear wheel nut to 80ft.lbs. and reinstall muffer.
Service and Maintenance USER’S MANUAL Service and Maintenance for Battery All Bintelli scooters come standard with a MotoBatt Quadflex Sealed Maintenance Free AGM Battery. These high performance batteries offer more cold cranking amps and higher capacities then standard scooter batteries. In order to maintain and prolong the life of your battery, please maintain the battery as follows: 1. Keep terminals clean and free from corrosion. 2. Ensure battery terminals and all connections are tight.
USER’S MANUAL Service and Maintenance Service and Maintenance for the Fuse Service and Maintenance for the Horn The fuse is connected in series to the battery. If there is a sudden power Over time the horn may need to be adjusted due to road vibrations. By removing the front panel you can gain access to the horn and the adjustment screw. surge or issue within the electrical system, the fuse will automatically break to protect the battery and other electrical components.
Service and Maintenance USER’S MANUAL Storage of the Vehicle Long-time storage: For vehicles that will be parked for longer then a month, the following items need to be performed. * Increase the tire pressure to the normal specification if low. * Cover the vehicle and store it in a well-ventilated, waterproof area. * Drain all fuel from carburetor and fuel tank. When removing from storage: * Remove spark plug. Pour a tablespoon of clean engine oil into the cylinder.
USER’S MANUAL Service and Maintenance Service and Maintenance Interval Table Regular Service and Maintenance is generally based on the reading of the odometer. When the motorcycle is working under bad conditions or under load operation for a long time, the service and maintenance interval should be appropriately shortened.
Service and Maintenance USER’S MANUAL Service and Maintenance Interval for Lubricated Parts Name Engine Oil Brake Cables Brake Fluid Lubricating oil for front shock absorber Tachometer gear Steering gear Bearings for front and rear wheels Rear braking swing arm Model SAE 10W-40 Multipurpose lithium-based lubricating grease) DOT3 or DOT4 Lubricating grease for shock absorber Multipurpose lithium-based lubricating grease Multipurpose lithium-based lubricating grease Multipurpose lithium-based lubricating
Common Faults and Troubleshooting Fault system Fault The engine is unable to be started. Fuel system Incorrect air/fuel mixture; The vehicle is difficult to start or the fuel is excessively consumed. Air intake/exhaust system Causes Fuel not entering the carburetor; Fuel not flowing from fuel tank; The vacuum line fitting leaks; The fuel line is blocked; The vacuum hose is blocked.
Service and Maintenance USER’S MANUAL Common Faults and Troubleshooting Fault system 42 Fault EPA Device Emitted pollutants exceed applicable standards Ignition system Weak or no spark Engine Mechanical The engine will not idle Causes Too much carbon is built up at the secondary air intake port. The air pump is blocked or damaged. The air pump filter is blocked or damaged. The intake rubber hose is leaking. The clamp is loose or damaged Excessive carbon buildup on the spark plug.
Common Faults and Troubleshooting Fault system Fault Compression ratio is too high Excessive noise from engine. Engine Mechanical The cylinder compression is low Excessive smoke from muffler The cylinder head leaks. The front wheel vibrates Front Wheel The front wheel has play in it Causes There is too much carbon buildup in the combustion chamber and on the top of the piston. Valves are incorrectly adjusted.
Service and Maintenance USER’S MANUAL Common Faults and Troubleshooting 44 Fault system Fault Rear Wheel The rear wheel vibrates. Suspension system The shock absorber no longer rebounds Brakes Poor braking performance Lights The head light will not turn on Causes The rear wheel is damaged. The tire pressure is too low. The rear wheel nut is loose. The spring of the shock absorber is worn out The shock absorber is improperly adjusted.