® DUAL-ACTION 3-POINT HITCH 16 TON LOG SPLITTER MODEL NO. 3PT16T21 Owner’s Manual ASSEMBLY & OPERATING INSTRUCTIONS Purchase Date_________Model NO. __________ _ Serial NO.______________ Dealer_____________________________________ ____________________ Boss Industrial, Inc. · 123 Ambassador Drive, Suite 123 · Naperville, IL 60540 · USA Phone: (800) 780-BOSS (2677) · Fax (331) 472-2976 Rev.
To The Owner Thank You! Thank you for purchasing a BOSS Log Splitter. It was carefully engineered to provide excellent performance when properly operated and maintained. Please read this entire manual prior to operating the equipment. It instructs you how to safely and easily set up, operate and maintain your machine. Please be sure that you, and any other persons who will operate the machine, carefully follow the recommended safety practices at all times.
Table of Contents Page(s) Important Safety Information..................................................................................................................... 1-9 General Safety Alert Signals ....................................................................................................... 1 Safety Decals ............................................................................................................................... 2 Safety Symbols ....................................
WARNING: Read and thoroughly understand all instructions in this manual and on safety decals before assembling or operating this log splitter. Failure to do so may cause serious injury or death. Do not allow anyone to operate this log splitter who has not read this manual. As with all power equipment, a log splitter can be dangerous if assembled or used improperly. Do not operate this log splitter if you have any questions concerning safe operation.
SAFETY DECALS Make sure that all safety warning decals are in good condition and readable. Always replace missing or defaced decals. Contact BOSS at 1-800-780-2677 for replacement decals.
SAFETY SYMBOLS This page depicts and describes safety symbols that may appear on this product. Read, understand, and follow all instructions on the machine before attempting to assemble and operate. Symbol Description READ THE OPERATOR’S MANUAL(S) Read, understand, and follow all instructions in the manual(s) before attempting to assemble and operate. FACE PROTECTION Always wear safety goggles or safety glasses with side shields, earplugs and a face shield when operating this product.
TRAINING 1. Read, understand, and follow all instructions on the machine and in the manual(s) before attempting to assemble and operate. Keep this manual in a safe place for future and regular reference and for ordering replacement parts. 2. Be familiar with all controls and their proper operation. Know how to stop the machine and disengage them quickly. 3. Never allow children under 18 years of age to operate this machine.
PRE-OPERATION 1. BEFORE operating this log splitter, make sure that you wear safety gear such as goggles or safety glasses, steel toed shoes and tight fitting gloves (without loose cuffs or draw strings). Always wear a protective hearing device when operating this log splitter. 2. NEVER wear loose clothing or jewelry that can be caught by moving parts of the log splitter. Keep clothing and hair away from all moving parts when operating this log splitter. 3.
OPERATION 1. BEFORE starting this machine, review the safe instructions in this manual and Tractor Owner’s Manual. Failure to follow these rules may result in serious injury to the operator or bystanders. 2. NEVER leave this machine unattended with the tractor engine running. 3. DO NOT operate machine while under the influence of alcohol, drugs, or medication. 4. NEVER allow anyone to operate this machine without proper instruction. 5.
OPERATOR ZONE ONLY operate the log splitter from the operator zone as shown in the diagrams below. The operator has the safest and most efficient access to the control valve and the beam in this location. Operating the log splitter in another location can result in serious injury or death. See FIGURE 1. (FIGURE 1).
MAINTENANCE SAFETY 1. Before cleaning, inspecting or any maintenance procedure on the machine, stop the tractor engine, set the brake and remove the key, disengage hydraulic hoses, wait 10 minutes to allow all parts to cool down. NEVER perform any service or repair on your log splitter without stopping the tractor engine. 2.
TRANSPORTATION SAFETY 1. ALWAYS lift the Splitter to the full height of the 3-Point Hitch range carefully for safely transport. 2. ALWAYS shut off your tractor hydraulic controls, disengage hydraulic hoses, and set your splitter controls to the “Neutral” position before moving the log splitter on your tractor. Failure to do so may lead to improper performance and compromise safety. 3. NEVER carry any cargo or wood on your log splitter when moving around on your tractor. 4.
ASSEMBLY & SET-UP INSTRUCTIONS UNPACKING THE CONTAINER WARNING! Use extreme caution unpacking this machine. Some components are very heavy and will require additional people or mechanical handling equipment. NOTE: All references in this manual to the left or right side and front or back of the log splitter are from the operating position only. Exceptions, if any, will be specified. Unpacking tools needed: 1. Wrench 8mm 2.
ASSEMBLY & SET-UP INSTRUCTIONS ASSEMBLY AND SET-UP NOTE: Due to the weight / size of the log splitter, and coordination needed on the tractor controls to install the 3-Point Hitch log splitter to the tractor, it’s recommended that two or more adults be present to assist with the assembling and set-up. Get your tractor prepared for assembly: 1. This 3-Point Hitch log splitter is designed for tractors with pressure ratings of 2000 to 3000 PSI. DO NOT exceed 3400 PSI (Category 1).
REF. NO. DECSRIPTION 1 2 3 Beam assembly Side mounting bracket (L &R) Hardware mounted on the beam, including: Hex head bolt / M12 x 35 Flat washer / M12 Lock nut / M12 Hardware kit # 21,including: Hex head bolt / M10 x 35 Flat washer / M10 Lock nut / M10 3-1 3-2 3-3 4 4-1 4-2 4-3 QTY. 1 2 4 4 4 6 12 6 STEP 2: Install the Frame Axle. 1.
STEP 3: Install the Log Trays and Control Handle Lever. See FIGURE 6. 1. Remove the eight sets of M8 Bolts, and Washers from the four tabs on the beam. 2. Position the log tray frame onto the tabs as shown, and secure with the M8 hardware just removed, then tighten using the Allen Wrench 6mm. 3. Screw the control handle lever into its linkage part on top of the valve. (FIGURE 6) REF. NO.
STEP 5: Attach the log splitter to the Tractor. See FIGURE 7. 1. Position the splitter behind the three point hitch arms, and adjust the Lower Draft Arms to the Splitter Hookup Pins at both ends of the Axle. 2. Slide the Lower Draft Arms onto the Splitter Hookup Pins, and secure with the Spring Clips. 3. Position the Upper Draft Arm inside the End Plate bracket; slide the Tractor Hitch Pin through the holes of the bracket and Upper Draft Arms as shown, and then secure with the Spring Clip. 4.
STEP 6: Attach both hoses to the Tractor. See FIGURE 8. 1. Cut the strap securing the Hoses to the Beam to release both hoses. 2. Remove Protective Caps from the open end of both hoses, and screw on the Connectors to both hoses. NOTE: Different tractor needs different types and sizes of Tractor Hydraulic Connectors. For this reason, the Splitter Hoses do not have Connectors on the ends. You need to prepare the correct type / size connectors for your application.
ASSEMBLY & SET-UP INSTRUCTIONS KNOW YOUR TRACTOR Refer to the Tractor Owner’s manual for instructions on how to start and stop the Tractor engine, and how to set throttle and power the hydraulics to the Splitter.
OPERATION INSTRUCTIONS USING CONTROL HANDLE The control handle has three positions. See FIGURE 10. Neutral (FIGURE10) Forward Reverse • FORWARD — To split wood in Forward direction. Move the control handle to the FORWARD position to move wedge forward to split the log. • NEUTRAL — To stop wedge. The control handle will return to the NEUTRAL position as soon as the handle is released, and the wedge stops moving at any point during splitting. • REVERSE — To split another wood in Reverse direction.
OPERATION INSTRUCTIONS SPLITTING THE WOOD 1. Start the tractor, adjust your splitter to the desired height with the tractor 3 PT Hitch. Make sure the tractor is in neutral and the Emergency Brake is set. 2. Set throttle and power the hydraulics to the Splitter. Make sure to set the GPM and PSI from the low point to start in case extremely high pressure may damage the splitter valve. Then adjust to the ideal GPM and PSI for your job. See instructions on PAGE 23. 3.
OPERATION INSTRUCTIONS WARNING! Never place a hand on the ends of the log, between the log and the end plate or the log and the splitting wedge. WARNING! Only one operator permitted. The adult who loads and stabilizes the log, must be the person who operates the control handle. WARNING! Never remove partially split wood from the wedge with your hands. Fingers may become trapped between the split wood. .
MAINTENANCE & ADJUSTMENTS WARNING! Do not make any adjustments without first stopping the tractor engine, setting the brake, removing the key, disconnecting the hoses from the tractor hydraulic ports. Wait 10 minutes to allow all parts to cool down. Always wear safety glasses during operation or while performing any adjustments or repairs. Beam and Splitting Wedge Lubricate top, sides and bottom of the beam and where it comes into contact with the splitting wedge with engine oil before each use.
TROUBLESHOOTING Most problems are easy to fix. Consult the trouble shooting Table below for common problems and their solutions. If you continue to experience problems, contact us at www.boss-industrial.com, or call toll-free (800) 780 2677 for support. If the machine should start making an unusual noise or vibration, shut down the tractor engine, wait 5 minutes for machine to cool down, then inspect for damage. Vibration is generally a warning of trouble.
SPECIFICATIONS Model 3PT16T21 Engine Tractor dependent Tractor Requirements Category 1 (2500 to 3200 PSI) Cylinder (Bore x Stroke) 3 in. x 19 in. Maximum Splitting Force 16 Tons* Maximum Log Length 20.5 in. Wedge Height 6.5 in. Cycle Time Forward 3.5 Seconds* Reverse 4 Seconds* Net Weight 198 lbs *Splitting force is determined by Splitter cylinder size and Tractor PSI. Cycle time depends on Splitter cylinder size and GPM that Tractor produces.
WARRANTY LIMITED WARRANTY STATEMENT Boss Industrial, Inc., (“Boss Industrial”) warrants to the original retail purchaser that this BOSS brand outdoor product is free from defect in material and workmanship and agrees to repair or replace, at Boss Industrial’s, discretion, any defective product free of charge within these time periods from the date of purchase.
Boss Industrial, Inc. • 123 Ambassador Drive, Suite 123 • Naperville, IL 60540 • USA Phone: (800) 780-BOSS (2677) • Fax (331) 472-2976 www.boss-industrial.
