Service manual

ManualsBrandsCanon ManualsAll in One PrinterimageCLASS MF6580PL

Feb 22 2006

Service Manual

MF6500 Series

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Summary of content (228 pages)

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Service Manual MF6500 Series Feb 22 2006 Download Free Service Manual And Resetter Printer at http://printer1.blogspot.
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Application This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and repair of products. This manual covers all localities where the products are sold. For this reason, there may be information in this manual that does not apply to your locality. Corrections This manual may contain technical inaccuracies or typographical errors due to improvements or changes in products.
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Introduction Symbols Used This documentation uses the following symbols to indicate special information: Symbol Description Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning. Indicates an item requiring care to avoid electric shocks. Indicates an item requiring care to avoid combustion (fire). Indicates an item prohibiting disassembly to avoid electric shocks or problems. Indicates an item requiring disconnection of the power plug from the electric outlet.
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Introduction The following rules apply throughout this Service Manual: 1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with reference to the timing of operation. In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol , the arrow indicates the direction of the electric signal.
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Contents Contents Chapter 1 Introduction 1.1 System Construction ..................................................................................................................................1- 1 1.1.1 System Construction ............................................................................................................................................... 1- 1 1.2 Product Specifications ............................................................................................................
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Contents 2.1.9 Network PCB Åiif equipped with network functionsÅj .............................................................................................2- 4 2.1.10 NCU PCB (if equipped with fax functions) .............................................................................................................2- 4 2.1.11 Modular Jack PCB (if equipped with fax functions)................................................................................................2- 4 2.2 Basic Sequence ........
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Contents 4.4.4 Drive Unit................................................................................................................................................................. 4- 9 4.4.4.1 Removing the Drive Unit .......................................................................................................................................................... 4- 9 4.4.5 Pick-up/Feed Roller Unit................................................................................................
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Contents 7.4 Duplex Unit ................................................................................................................................................. 7- 4 7.4.1 Outline......................................................................................................................................................................7- 4 7.5 Manual Feed Pickup Unit ..........................................................................................................................
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Contents 8.4.4 Fixing Delivery Paper Sensor .................................................................................................................................. 8- 7 8.4.4.1 Removing the Delivery Sensor ................................................................................................................................................ 8- 7 8.4.5 Delivery Full Sensor ....................................................................................................................
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Contents 10.2 Consumables.......................................................................................................................................... 10- 1 10.2.1 Durables...............................................................................................................................................................10- 1 10.3 Periodical Service ...................................................................................................................................
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Contents Chapter 14 Service Mode 14.1 Service Soft Switch Settings (SSSW) .....................................................................................................14- 1 14.1.1 SSSW-SW01: ...................................................................................................................................................... 14- 1 14.1.1.1 List of Functions ................................................................................................................................
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Contents pseudo RBT signal pattern OFF time length (long)> .................................................................................................14- 7 14.3.10 <020: pseudo CI signal pattern ON time length><021: pseudo CI signal pattern OFF time length (short)><022: pseudo CI signal pattern OFF time length (long)> .....................................................................................................14- 7 14.3.11 <023: CNG detention level for fax/tel switchover> ....................
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Contents 14.7.5 Error Log List ..................................................................................................................................................... 14- 16 14.7.6 Spec List ............................................................................................................................................................ 14- 18 14.7.7 Service Label .........................................................................................................................
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Chapter 1 Introduction Download Free Service Manual And Resetter Printer at http://printer1.blogspot.
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Contents Contents 1.1 System Construction ......................................................................................................................................................1-1 1.1.1 System Construction .................................................................................................................................................................... 1-1 1.2 Product Specifications.............................................................................................
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Chapter 1 1.1 System Construction 1.1.1 System Construction LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL 0011-4306 [1] [2] [3] F-1-1 [1] Host machine [2] Cassette Unit-M1 [3] Hand Set CT-25 *1 *1 The handset comes standard with the imageCLASS MF6550 for China. It is optionally available for the Laser Base MF6550 for Europe and Laser Base MF6580PL. It is not available optionally for other models.
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Chapter 1 1.2 Product Specifications 1.2.1 Names of Parts 1.2.1.
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Chapter 1 [4] Power socket [5] Main power switch *1: If equipped with printer functions. *2: If equipped with fax functions. 1.2.1.
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Chapter 1 T-1-4 [1] Registration roller [2] Feed roller [3] Separation pad [4] Pickup roller [5] Feed roller 1 [6] Delivery roller 1-4 Download Free Service Manual And Resetter Printer at http://printer1.blogspot.
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Chapter 1 1.2.2 Using the Machine 1.2.2.1 Turning On the Power Switch LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL 0011-4257 The machine possesses 2 power switches: main power switch and control power switch. Normally (i.e., unless the machine is in a sleep state), the machine will be supplied with power when you turn on its main power switch.
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Chapter 1 1.2.2.2 When Turning Off the Main Power Switch LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL 0011-4258 Be sure to operate the main power switch while the Processing/Data lamp on the control panel is not lit. (Turning off the main switch during printing or fax data transmission/reception can erase the data being processed.
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Chapter 1 Do not turn off the power switch or ON/OFF switch on the control panel. (Turning off the main power switch during downloading can make this machine inoperative.) F-1-8 1-7 Download Free Service Manual And Resetter Printer at http://printer1.blogspot.
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Chapter 1 1.2.2.
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Chapter 1 1.2.3 User Mode Items 1.2.3.1 COMMON SETTINGS LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL 0011-4287 MEMO: User modes of the USA model (Copy + Print + Scan + Fax + ADF + Network + PCL) are described. Menus and defaults may vary depending on the destination. For details, refer to the User's Guide. Additional Functions Available Settings 1. DEFAULT SETTINGS COPY, FAX(*), SCAN 2. AUTO CLEAR SET.
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Chapter 1 Additional Functions Available Settings 6. INIT. COPY SET. OFF(*), ON *: indicates factory settings. 1.2.3.3 FAX SETTINGS LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL Additional Functions 0011-4290 Available Settings 1.RX MODE FAXONLY, FAXTEL, ANSMODE, DRPD, MANUAL 2.
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Chapter 1 Additional Functions Available Settings 6. PAGE LAYOUT BINDING: LONG EDGE(*), SHORT EDGE MARGIN: mm (-50.0 mm to +50.0 mm; 0.0 mm(*)), INCHES (-01.90 INCHES to 01.90 INCHES; 00.00 INCHES(*)) 7. ERROR TIME OUT ON (5(*) to 300 SEC), OFF 8. COLLATE OFF(*), COLLATE 9. INIT. PRINTER SET OFF(*), ON 10. PCL SETTINGS** ORIENTATION: PORTRAIT(*), LANDSCAPE FONT NUMBER: 0(*) to 120 POINT SIZE: 4.00 to 999.75 point (12.00 point(*)) PITCH: 0.44 to 99.99 cpi (10.
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Chapter 1 *: indicates factory settings. 1.2.3.9 SYSTEM SETTINGS LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL Additional Functions Available Settings 1. DEVICE INFO DEVICE NAME, LOCATION 2. NETWORK SETTINGS TCP/IP SETTINGS: IP ADDRESS AUTO. (OFF(*), ON(*); DHCP, BOOTP, RARP), IP ADDRESS, SUBNET MASK, GATEWAY ADDRESS, USE LPD (ON(*); PORT NO., OFF), RAW SETTINGS (ON(*); PORT NO., USE BIDIRECTIONAL, OFF), USE HTTP (ON(*); PORT NO.
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Chapter 1 1.2.4 Maintenance by the User 1.2.4.1 User Maintenance Items LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL 0012-7145 T-1-5 No.
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Chapter 1 When cleaning the fixing pressure roller, manually feed A4 paper. MEMO: The time required for cleaning is about 100 seconds. 1) Press the user mode key " " to enter the user mode. 2) Using the left an right arrow keys, display the "ADJUST./CLEANING" menu. 3) Press the OK key. 4) Using the left and right arrow keys, select "FIX. UNIT CLEANING". 5) Open the manual feed tray. 6) Place an A4 or LTR sheet of plain paper in the manual feed tray. F-1-13 7) Select the paper size, press the OK key.
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Chapter 1 CANON 30-2, SHIMOMARUKO, 3-CHOME, OHTAKU, TOKYO, 146, JAPAN. MANUFACTURED: THIS PRODUCT CONFORMS WITH DHHS RADIATION PERFORMANCE STANDARD 21CFR CHAPTER 1 SUBCHAPTER J. F-1-14 1.2.5.4 Handling the Laser Unit LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL 0011-3533 The laser scanner unit emits invisible laser light inside it. If exposed to laser light, the human eye can irreparably be damaged.
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Chapter 1 1.2.5.7 Storing and Handling the Cartridge Before Unpacking LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL 0011-5778 Whether it is left packed or unpacked, or is fitted to the machine, the cartridge is subject to the effects of the environment, and will deteriorate over time. The speed of deterioration depends on the site or storage condition, and cannot be generalized. Take full care when storing or handing it.
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Chapter 1 1.2.6 Product Specifications 1.2.6.1 Product Specifications LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL Copyboard stream reading, fixed reading Body desktop Light source type LED Lens type CS (Contact sensor) Photosensitive medium OPC drum (24-mm dia.
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Chapter 1 Energy save mode yes (manually ON/OFF; auto OFF after specific time, auto ON after fax reception/print data reception) Operating environment (temperature range) 15 to 30 deg C Operating environment (humidity range) 10 to 80% Operating environment (atmospheric pressure) 0.6 to 1.0 atm Noise Copying (A4/22cpm model):66.7 dB or less (fast mode) (LTR/23cpm model):67.
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Chapter 1 Single-sided Type Heavy paper 1/2/3 Manual feed Cassette feed Manual feed A4R - 14 - TBD B5R - 6 - TBD A5R - - - - LGL 14 14 TBD TBD LTRR - 13 - TBD STMTR - 6 - TBD A4R - 6 - - B5R - 6 - - A5R - - - - Bond paper LGL - 10 - LTRR - 10 - - STMTR - 6 - - OHP Envelope Two-sided Cassette feed A4R - 6 - LTRR - 6 - - Monarch - 6 - - COM10 - 6 - - ISO-B5 - 6 - - ISO-C5 - 6 - - DL - 6 - - Supplement: - The
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Chapter 1 1-20 Download Free Service Manual And Resetter Printer at http://printer1.blogspot.
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Chapter 2 Basic Operation Download Free Service Manual And Resetter Printer at http://printer1.blogspot.
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Contents Contents 2.1 Construction ...................................................................................................................................................................2-1 2.1.1 Functional Construction............................................................................................................................................................... 2-1 2.1.2 Functional Block Diagram .....................................................................................
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Chapter 2 2.1 Construction 2.1.1 Functional Construction LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL 0011-3537 The machine may be divided into the following 7 functional blocks.
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Chapter 2 2.1.
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Chapter 2 The firmware stored in the flash ROM may be either SYSTEM or BOOT. Using the service support tool, the following 3 types of firmware may be upgraded: SYSTEM and BOOT stored in the flash ROM and the firmware stored ion PCL ROM.
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Chapter 2 Toner Level Detection Mechanism While the machine is in wait state, the toner level detection signal (ADDTNR; based on the comparison of the developing bias output and the antenna output inside the cartridge) occurring when the developing AC bias is detected during normal rotation to monitor the toner level inside the cartridge. 2.1.
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Chapter 2 T-2-1 Period Definition Purpose WAIT (wait) From when the power is turned The machine's mechanical and on until the main motor is turned electrical states are checked. on and stopped. STBY (standby) After the end of WAIT, unit the Start key is pressed. INTR (initial rotation) After a press on the Start key, The machine starts up process until the leading edge is detected conditions and picks up paper for by the paper leading edge sensor. printing.
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Chapter 2 2-6 Download Free Service Manual And Resetter Printer at http://printer1.blogspot.
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Chapter 3 Original Exposure System Download Free Service Manual And Resetter Printer at http://printer1.blogspot.
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Contents Contents 3.1 Basic Constraction .........................................................................................................................................................3-1 3.1.1 Specifications, Control Methods, and Functions ......................................................................................................................... 3-1 3.1.2 Major Components................................................................................................................
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Chapter 3 3.1 Basic Constraction 3.1.1 Specifications, Control Methods, and Functions 0012-7060 LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL T-3-1 Item Function/Method Exposure light source LED Original scan In BOOK mode: Original scan is performed by moving the contact sensor (CS). When ADF is used: Original stream reading is performed with the contact sensor (CS) fixed.
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Chapter 3 3.2 Basic Sequence 3.2.1 Basic Sequence at Power-on LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL 0012-7070 Main power switch ON SREADY STBY Reader motor (M401) LED CS HP sensor (SR401) Shading position Shading position : Forward movement : Backward movement F-3-2 CSHP sensor Shading position HP Leading edge of original 1. CS position check F-3-3 3.2.
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Chapter 3 CS HP sensor Original glass reading HP start position Shading position Leading edge of original Trailing edge of original 1. Moves to the start position after black shading/white shading. 2. Original scan 3. Moves to the standby position F-3-5 3.2.
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Chapter 3 3.3.2 Dirt Sensor Control 3.3.2.1 Outline LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL 0012-7080 The machine changes the original read position or corrects the read image depending on the presence/absence of dust on the stream reading glass or ADF platen guide, thus preventing dust from showing up in the image. This control is performed only when the ADF is used and it is closed.
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Chapter 3 T-3-2 [1] Point Description A Read reference position B out 0.5 mm from the reference position to the inside of the roller C About 1.0 mm from the reference position to the inside of the roller [2] 3.4 Parts Replacement Procedure 3.4.1 Copyboard Glass 3.4.1.1 Removing the Copyboard Glass 0011-5275 LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL 1) Remove the two screws [1], and then remove the glass holder [2].
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Chapter 3 [1] [1] [2] [4] [1] [3] F-3-13 4) Holding the belt, move the contact sensor unit to the cutout [1] in the reader frame. 5) Remove the cable holder [2] and flexible cable [3] to remove the contact sensor [4]. [2] [1] [4] F-3-15 4) Taking care not to break the hook, remove the home position sensor [1] with a flathead screwdriver. Next, disconnect the connector [2].
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Chapter 4 Original Feeding System Download Free Service Manual And Resetter Printer at http://printer1.blogspot.
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Contents Contents 4.1 Basic Constraction .........................................................................................................................................................4-1 4.1.1 Outline.......................................................................................................................................................................................... 4-1 4.1.2 Drive Mechanism........................................................................................
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Chapter 4 4.1 Basic Constraction 4.1.1 Outline LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL 0011-5773 The ADF is a feeding device used exclusively for stream reading, and its series of operations (original pickup, feeding, delivery) is performed using the drive of the ADF motor (M2001). An original picked from the original placement assembly is controlled so that its movement will match the read start timing of the host machine's contact sensor.
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Chapter 4 4.2 Basic Operation 4.2.1 Outline of Operation Mode LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL 0011-6040 This machine has 2 operation modes. This machine operates in the operation mode specified by the host machine to perform printing.
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Chapter 4 F-4-4 F-4-5 4.2.2 Document Size Detection LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL 0011-6042 This machine detects the original size while feeding the original. (Same-type mixed printing and banner paper printing are included.) The document feeder tray does not have a sensor for detecting the paper size. 4-3 Download Free Service Manual And Resetter Printer at http://printer1.blogspot.
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Chapter 4 T-4-3 Function Description Sensor used (symbol) Original placement sensor (SR2002) Document length detection Detects the document length according to the distance from the position where the original placement sensor (SR2002) turns on to the position where the original placement sensor (SR2002) turns off. 4.2.
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Chapter 4 b. Reversal/Feed 1 When the predetermined time has lapsed since the trailing edge of the fed original passed through the document edge sensor (SR2002), the ADF motor (M2001) stops. Immediately after this, the ADF motor turns in the reverse direction to feed the original to the registration roller and the shift solenoid (SL2003) turns on to release the delivery roller. SL2003 SL2002 M2001 SL2003 SL2002 M2001 F-4-8 c.
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Chapter 4 4.3 Detection Jams 4.3.1 Outline LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL 0011-5776 This machine detects a jam using the sensors shown below. Document jam check timings are stored in the ROM on the image processor PCB to check whether a jam has occurred according to presence/absence of the document at the relevant sensor position. When a jam occurs, the host machine stores its code.
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Chapter 4 4.4 ADF [2] 4.4.1 ADF 4.4.1.1 Removing the ADF 0011-5218 LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL 1) Remove one screw [1], and then detach the reader rear cover (small). [3] [1] F-4-12 2) Remove the three connectors [1] and one screw [2] to disconnect the cable [3]. [1] [3] [2] F-4-15 [1] F-4-13 4.4.2.2 Removing the Rear Cover 3) Open the ADF [1] vertically, and remove it by lifting upward.
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Chapter 4 [1] [1] [3] [3] [2] [2] F-4-16 F-4-17 4.4.2.3 Detaching the Open/Close cover 0011-5224 4.4.2.4 Removing the Pickup Tray LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL 1) Remove the screw [1], and then remove the stopper. 2) Remove the front and rear shafts [2] of the open/close cover, and then detach this cover [3].
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Chapter 4 4.4.3 Feed Frame Unit [1] 4.4.3.1 Removing the Feed Frame Unit 0011-5238 LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL 1) Detach the front cover, rear cover, open/close cover, and pickup tray. 2) Disconnect the five connectors [1]. [1] [1] [2] F-4-21 When reinstalling the drive unit, make sure that the pickup solenoid lock plate [1] is engaged with the gear.
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Chapter 4 Base MF6560PL / / LaserBase MF6580PL [5] 1) Remove the pickup/feed roller unit. 2) Remove the screw [1], and then remove the roller bracket [2]. 3) Remove the pickup roller [3]. [3] [1] [4] [5] [1] [1] [2] [3] F-4-24 [2] [3] F-4-27 4) Remove the two gears [1] and three screws [2], and then remove the bracket [3]. 5) Remove the clamp from the motor frame. The remaining part is the ADF motor unit [4]. 4.4.7 Feed Roller 4.4.7.
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Chapter 4 4.4.10 Document Edge Sensor 4.4.10.1 Removing the Original Placement Sensor 0011-6037 LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL [2] 1) Detach the front cover and open/close cover. 2) Open the ADF, remove the three screws [1], and then detach the ADF left lower cover [2]. [1] F-4-33 [1] 4) Disconnect the connector [1], release the hook, and then remove the registration sensor [2].
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Chapter 4 Base MF6560PL / / LaserBase MF6580PL [1] 1) Detach the rear cover. 2) Remove one connector [1] and one screw [2], and then remove the release solenoid [3]. [3] [2] F-4-36 3) Remove the screw [1], and then remove the pickup solenoid [2]. [1] [2] [2] [1] F-4-40 4.4.16 Separation Pad 4.4.16.1 Removing the Separation Pad 0011-5237 LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL 1) Open the open/close cover.
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Chapter 4 4-13 Download Free Service Manual And Resetter Printer at http://printer1.blogspot.
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Chapter 5 Laser Exposure Download Free Service Manual And Resetter Printer at http://printer1.blogspot.
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Contents Contents 5.1 Overview/Configuration ................................................................................................................................................5-1 5.1.1 Specifications and Control Mechanism ....................................................................................................................................... 5-1 5.1.2 Main Components .................................................................................................................
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Chapter 5 5.1 Overview/Configuration 5.1.1 Specifications and Control Mechanism LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL 0012-7112 T-5-1 Item Description Laser beam Number of laser beams 2 beams Scanner Motor Type of motor DC brushless motor Rotation control Constant speed rotaion control Polygon Mirror Number of facets 4 facets (20-mm dia.
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Chapter 5 5.1.2 Main Components LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL 0011-3548 The laser scanner unit consists of the following major components: - laser unit, which serves as the source of laser beam. - laser scanner motor, equipped with a 4-face mirror for laser scanning. - laser driver/BD PCB used to detect laser beam or to control emission of laser beam.
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Chapter 5 [2] 5.2 Parts Replacement Procedure 5.2.1 Laser/Scanner Unit 5.2.1.1 Removing the Laser Scanner Unit 0011-5287 LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL The laser scanner was-factory adjusted. Never disassemble it. 1) Detach the right cover, inner cover, delivery tray front cover, control panel, and delivery tray. 2) Remove the laser shutter [1]. 3) Disconnect the connector [2] and flexible cable [3].
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Chapter 6 Image Formation Download Free Service Manual And Resetter Printer at http://printer1.blogspot.
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Contents Contents 6.1 Overview/Configuration ................................................................................................................................................6-1 6.1.1 Specifications and Control Mechanism ....................................................................................................................................... 6-1 6.2 Image Formation Process...........................................................................................................
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Chapter 6 6.1 Overview/Configuration 6.1.1 Specifications and Control Mechanism LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL 0012-7116 T-6-1 Items Description Photosensitive drum Drum type OPC drum Drum diameter 24mm Cleaning mechanism Cleaning blade Processing speed 132.
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Chapter 6 4. Fixing block 6. fixing Delivery 7.drum cleaning 5. Drum cleaning block 1. primary charging 3. Transfer block 5. separation 4. transfer 1. Latent image formation block 2. laser beam exposure 3. development 2.
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Chapter 6 6.3 Parts Replacement Procedure 6.3.1 Transfer Charging Roller 6.3.1.1 Removing the Transfer Charging Roller 0011-5296 LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL 1) Remove the cartridge. 2) Release the two hooks [1], and then remove the transfer charging roller [2]. [2] [1] F-6-3 6-3 Download Free Service Manual And Resetter Printer at http://printer1.blogspot.
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Chapter 7 Pickup and Feed System Download Free Service Manual And Resetter Printer at http://printer1.blogspot.
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Contents Contents 7.1 Overview/Configuration ................................................................................................................................................7-1 7.1.1 Outline.......................................................................................................................................................................................... 7-1 7.2 Detection Jams ..............................................................................................
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Chapter 7 7.1 Overview/Configuration 7.1.1 Outline LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL 0011-3560 The machine is not equipped with a paper width detection mechanism. It uses center reference, in which paper moves centered through the pickup/feeding/delivery path. The source of paper may be from any of two: cassette and manual feed tray.
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Chapter 7 7.2 Detection Jams 7.2.1 Jam Detection Outline 7.2.1.1 Outline LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL 0011-3561 The machine is equipped with 3 jam sensors and 1 jam switch used to motor the movement of paper. The presence/absence of paper or of a jam is checked at such times as programmed in advance in the CPU of the DC controller PCB and in relation to the presence/ absence of paper over a specific sensor at a given time.
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Chapter 7 7.3 Cassette Pickup Unit 7.3.1 Outline LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL 0011-4052 Paper is picked up from the cassette under the control of the CPU on the DC controller PCB and using the drive of the main motor (M1). When the cassette pickup solenoid (SL2) goes ON, the drive of the main motor (M1) is transmitted to the cassette pickup roller assembly to rotate the cassette pickup roller.
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Chapter 7 7.4 Duplex Unit 7.4.
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Chapter 7 7.5 Manual Feed Pickup Unit 7.5.1 Outline LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL 0011-4056 Paper is picked up from the manual feed tray under the control of the CPU on the DC controller PCB and using the drive of the main motor (M1). When the manual feed pickup solenoid (SL5) goes ON, the drive of the main motor (M1) is transmitted as far as the manual feed pickup roller assembly to rotate the manual feed pickup roller.
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Chapter 7 [1] 7.6 Parts Replacement Procedure [2] 7.6.1 Cassette Pickup Roller 7.6.1.1 Removing the Cassette Pickup Roller 0011-5297 LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL 1) Remove the cassette. 2) Place the machine with the rear panel down. However, since the exhaust duct projects about 16 mm from other area of the rear panel, insert stacks of paper or the like under the rear panel so that the machine stands stably.
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Chapter 7 [2] [1] [1] [1] [3] F-7-13 7.6.5 Paper Feed Roller 7.6.5.1 Removing the Cassete Feed Roller 0011-5298 LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL 1) Remove the cassette. 2) Place the machine with the rear panel down. However, since the exhaust duct projects about 16 mm from other area of the rear panel, insert stacks of paper or the like under the rear panel so that the machine stands stably.
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Chapter 7 [2] [1] F-7-16 [1] 3) While holding the manual separation pad [1], release the right hook [2] and then slide the right bearing [3]. 4) Remove the manual pickup roller [4]. [3] [4] [3] [2] F-7-19 7.6.9 Manual Separation Roller 7.6.9.1 Removing the Manual Separation Pad 0011-5377 LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL 1) Remove the manual pickup roller.
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Chapter 7 [3]. [1] [1] [2] [2] [3] [1] [2] [3] F-7-22 6) Remove the two screws [1] and move the guide [2] out of the way. 7) Remove the drum shutter lever 1/2 [3]. [2] F-7-25 [3] 7.6.11 Registration Sensor 7.6.11.1 Removing the Registration Sensor 0011-5383 LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL 1) Remove the two shafts [1], and then remove the transfer guide [2].
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Chapter 7 [1] [2] [2] F-7-30 [1] F-7-27 3) Remove the two bosses [1], disconnect the connector [2], and then slide the registration sensor unit [3] toward you to remove it. [2] When installing the duplex pickup solenoid, be sure to install the solenoid lever [1] on the arm [2]. [2] [3] [1] F-7-31 [1] F-7-28 7.6.13 Registration Clutch 4) Remove the registration sensor [1] by releasing the hook. 7.6.13.
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Chapter 7 2) Remove the three screws [1], and then remove the main motor [2]. 3) Disconnect the connector [3]. [3] [2] [1] F-7-33 7-11 Download Free Service Manual And Resetter Printer at http://printer1.blogspot.
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Chapter 8 Fixing System Download Free Service Manual And Resetter Printer at http://printer1.blogspot.
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Contents Contents 8.1 Overview/Configuration ................................................................................................................................................8-1 8.1.1 Specifications, Control Mechanisms, and Functions ................................................................................................................... 8-1 8.1.2 Outline.................................................................................................................................
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Chapter 8 8.1 Overview/Configuration 8.1.
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Chapter 8 8.2 Various Control Mechanisms 8.2.1 Controlling the Temperature of the Fixing Unit 8.2.1.1 Outline LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL 0011-4252 The fixing film unit has a plate-shaped fixing heater built into it for heating the fixing film. The fixing heater is equipped with 2 thermistor: a main thermistor in the middle and a sub thermistor at the end.
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Chapter 8 *1: Target fixing temperature at startup. When the initial temperature of the fixing unit is high, the target temperature is lowered. In the continuous copy mode, the target temperature is lowered. *2: Number of sheets controlled at the initial target temperature. If it is exceeded, the target temperature is lowered. The prescribed number of sheets varies with the paper size. 8.3 Protection Function 8.3.
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Chapter 8 8.4 Parts Replacement Procedure [3] 8.4.1 Fixing Unit 8.4.1.1 Removing the Fixing Unit [2] 0011-5386 LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL 1) Detach the rear cover and front cover, and then detach the rear-left cover. 2) Remove the boss [1], and then slide the guide (front) [2] to remove it. [1] F-8-6 5) Remove the three connectors [1] and one screw [2], and then slide the fan duct [3] upward to remove it.
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Chapter 8 [2] [2] [1] [1] [1] F-8-11 When reinstalling the fixing unit, align it with the mark [1]. [1] F-8-9 8) Remove the four screws [1], and then remove the fixing unit [2]. [1] [2] [1] F-8-12 If a parallelism error occurs during duplex printing, make the following adjustment: Attach the clamping plate [1] removed in step 2 using the screw as shown below. If the same error persists, change the clamping position stepwise. [1] F-8-10 [1] F-8-13 8.4.2 Fixing Film Unit 8.4.2.
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Chapter 8 2) Remove the three screws [1], and then remove the reversing guide [2] and sensor lever unit [3]. [1] [1] [3] [2] F-8-17 5) Remove the two screws [1], and then remove the grounding plate [2] and guide [3]. [1] [2] [2] F-8-14 3) Remove the two pressure spring [1], and then remove the two pressure plate [2]. [1] [3] [2] F-8-18 6) Remove the fixing film unit [1]. [1] [1] [1] F-8-19 8.4.3 Fixing Pressure Roller 8.4.3.
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Chapter 8 4) Release the hook and remove the gear [1]. The remaining part is the pressure roller [2]. [2] [1] F-8-21 [2] Precautions for Installation of Pressure Roller When reinstalling the pressure roller, pay attention to the following: 1. The pressure roller bearing must be in touch with the leaf spring [1]. 2. The left and right bearings [2] must be installed properly. [1] F-8-24 [1] 8.4.5 Delivery Full Sensor 8.4.5.
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Chapter 9 External and Controls Download Free Service Manual And Resetter Printer at http://printer1.blogspot.
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Contents Contents 9.1 Control Panel..................................................................................................................................................................9-1 9.1.1 Outline.......................................................................................................................................................................................... 9-1 9.2 Fan..................................................................................................
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Chapter 9 9.1 Control Panel 9.1.1 Outline LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL 0012-7126 The machine's control panel consists of the following PCBs, and is controlled by the ASIC of the image processor PCB. Image processor PCB Control panel PCB CPU Key SW ASIC LED LCD F-9-1 9.2 Fan 9.2.
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Chapter 9 9.3 Power Supply 9.3.1 Power Supply 9.3.1.1 Outline 0011-5770 LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL When the main power switch (SW1) is turned on, AC power is supplied to the low-voltage power supply circuit in the power supply PCB. The low-voltage power supply circuit supplies +3.3 V, +5 V, and +24 V to operate the machine. +24 V is supplied to the motors, fan, electromagnetic clutch, solenoid, etc. +5 V and +3.
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Chapter 9 The power supply PCB is equipped with an over-current/over-voltage protection mechanism to prevent damage to the power circuit in the event of an over-current or over-voltage, as caused by a short circuit or the like on the load side. If the over-current/over-voltage protective mechanism has gone ON, disconnect the power cord, and correct the fault; then, connect the power cord once gain to reset the machine. If short circuiting and resetting are repeated, the internal fuse (F1, F2) can melt.
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Chapter 9 9.4 Parts Replacement Procedure 9.4.1 External Cover 9.4.1.1 Detaching the Reader Rear Cover (Small) 0011-5392 LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL [4] 1) Remove the screw [1], and then detach the reader rear cover (small). [5] [1] [1] F-9-4 9.4.1.2 Detaching the Reader Rear Cover 0011-5393 LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL 1) Open the ADF.
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Chapter 9 [1] [3] [3] [2] [1] [2] [5] F-9-8 9.4.1.6 Detaching the Rear-left Cover 0011-5397 LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL 1) Detach the rear cover and reader left cover. 2) Remove the two screws [1]. 3) Open the left door. 4) Release the inner hook [2] by accessing it from the back of the machine, and then detach the rear-left cover [3]. [4] F-9-6 9.4.1.
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Chapter 9 [3] [1] [2] F-9-10 [1] 9.4.1.8 Detaching the Right Cover 0011-5399 LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL 1) Detach the rear cover. 2) To release the hooks at the lower right of the machine, float the right side of the machine about 10 cm above the edge of the desk and so on. 3) Release the claw [1] and boss [2] at the rear back of the right cover.
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Chapter 9 [2] [1] [3] [2] [4] [4] [3] [1] F-9-13 9.4.1.10 Detaching the Delivery Tray 0011-5401 LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL 1) Detach the operation panel. 2) Detach the delivery tray [1]. F-9-12 9.4.1.9 Detaching the Front Cover 0011-5400 LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL 1) Remove the cassette.
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Chapter 9 [3] [4] [2] [4] [3] [3] [1] [3] [3] F-9-17 8) Remove the screw [1], and then remove the ROM PCB [2]. 9) Remove the memory PCB [3]. 10) Disconnect all connectors and flexible cables from the image processor PCB. 11) Remove the six screws [4], and then remove the image processor PCB [5]. [1] [3] [4] [2] [5] [4] [3] [2] F-9-15 9.4.3 Image Processor PCB [4] 9.4.3.
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Chapter 9 If automatic adjustment fails, "NG" appears. Perform the following procedure: Clean the platen guide of the DADF and the document glass of the host machine, and then retry auto adjustment. [1] [2] [1] 9.4.4 DC Controller PCB 9.4.4.1 Removing the DC Controller PCB 0011-5464 LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL 1) Detach the right cover, inner cove, delivery tray front cover, and delivery tray.
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Chapter 9 9.4.8 Modem PCB Base MF6560PL / / LaserBase MF6580PL 9.4.8.1 Removing the Modem PCB 0011-5468 LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL 1) Detach the rear cover. 2) Disconnect the two connectors [1], and then release the cable from the cable clamp. 3) Remove the three screws [2], and then remove the shield [3]. 1) Detach the rear cover. 2) Disconnect the two connectors [1], and then release the cable from the clamp.
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Chapter 9 2) Disconnect the connector [1], release the two hooks [2], and then remove the heat discharge fan [3]. [3] [2] [1] F-9-30 9.4.13 Speaker 9.4.13.1 Removing the Speaker 0011-5493 LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL 1) Detach the right cover and rear cover. 2) Disconnect the connector [1], and then remove the cable from the cable guide. [1] F-9-31 3) Remove the two screws [1], and then remove the speaker [2].
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Chapter 10 Maintenance and Inspection Download Free Service Manual And Resetter Printer at http://printer1.blogspot.
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Contents Contents 10.1 Periodically Replaced Parts .......................................................................................................................................10-1 10.1.1 Periodically Replaced Parts ..................................................................................................................................................... 10-1 10.2 Consumables ................................................................................................................
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Chapter 10 10.1 Periodically Replaced Parts 10.1.1 Periodically Replaced Parts LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL 0011-5784 The machine does not have parts that require periodical replacement. 10.2 Consumables 10.2.1 Durables LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL 0011-5785 The machine does not have durables. 10.3 Periodical Service 10.3.
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Chapter 11 Measurement and Adjustments Download Free Service Manual And Resetter Printer at http://printer1.blogspot.
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Contents Contents 11.1 Scanning System ........................................................................................................................................................11-1 11.1.1 Procedure after Replacing the CS ........................................................................................................................................... 11-1 11.2 Fixing System ..............................................................................................................
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Chapter 11 11.1 Scanning System 11.1.1 Procedure after Replacing the CS 0012-7427 LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL After replacing the contact sensor (CS), go through the following steps to perform inter-channel output correction: 1) Enter the service mode. Sequentially press the Additional functions key, 2 key, 8 key, and Additional functions key on the operation panel. 2) Press the arrow key on the touch panel to display "TEST MODE".
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Chapter 11 Base MF6560PL / / LaserBase MF6580PL 11.4 ADF This machine has the following adjustment items. Make the necessary adjustments after replacing each part. T-11-1 11.4.1 Outline 11.4.1.1 Outline 0011-7337 LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserNo. Adjustment type Replaced parts [1] Perpendicularity adjustment Hinge [2] Magnification adjustment Motor/roller [3] Side registration adjustment - [4] Leading edge registration adjustment - 11.4.1.
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Chapter 11 9) Using the numeric keys, change the value to determine the optimum value. Next, press the OK key. (Default: 32) L Do not change the adjustment value excessively. 11.4.3.2 Adjusting the Horizontal Registration 0011-7341 LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL 1) Load the test chart in the DADF and make a copy of it. 2) Compare the horizontal registration of the chart with that of the copy. If required, make an adjustment.
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Chapter 12 Correcting Faulty Images Download Free Service Manual And Resetter Printer at http://printer1.blogspot.
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Contents Contents 12.1 Initial Checkup...........................................................................................................................................................12-1 12.1.1 Site Environment ..................................................................................................................................................................... 12-1 12.1.2 Checking the Paper ............................................................................................
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Chapter 12 12.1 Initial Checkup 12.1.1 Site Environment LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL 0011-5791 a. There must be a source of power whose voltage is as specified (+/-10%). The power plug must never be disconnected day and night. b. The machine must not be in an area subject to high humidity (near a water faucet, water boiler, humidifier). The site must not be too cold or subject to dust. The machine must not be near a source of fire.
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Chapter 12 - Check whether the main power switch and the power switch on the operation pane are turned on. - Check the power cables and signal cables of options are connected properly. - Check whether no fuse on PCBs is blown. - Check whether the user uses the machine properly. 12.1.
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Chapter 12 12.2 Outline of Electrical Components 12.2.1 Clutch/Solenoid/Motor/Fan 12.2.1.1 List of Clutches/Solenoids/Motors/Fans 0011-5808 LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL
T-12-1 Symbol Name Function Part No. Connection jack No. CL1 Registration clutch Drives the registration roller. FK2-1401 J205 (Relay PCB) J204 (Relay PCB) SL1 Duplex pickup solenoid Drives the duplex pickup roller.
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Chapter 12 SL2003 M2001 SL2001 SL2002 F-12-2 12.2.2 Sensor/Switch 12.2.2.1 List of Sensors 0011-5809 LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL
T-12-3 Symbol Name Function Part No. Connection jack No. SR401 CS HP sensor Detects the CS home position. WG8-5776 J412 (Analog processor PCB) SR5 Delivery sensor Detects delivery.
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Chapter 12 Symbol Name Function Part No. Connection jack No. Error SR2003 Registration sensor Detects registration paper. WG8-5696 J406 (Analog processor PCB) 0007, 0010 SR2004 Separation rear sensor Detects paper after separation. WG8-5696 J406 (Analog processor PCB) 0007 SR2001 SR2004 SR2002 SR2003 F-12-4 12.2.3 Others 12.2.3.
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Chapter 12 There are no parts applicable to ADF. 12-6 Download Free Service Manual And Resetter Printer at http://printer1.blogspot.
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Chapter 12 12-7 Download Free Service Manual And Resetter Printer at http://printer1.blogspot.
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Chapter 13 Error Code Download Free Service Manual And Resetter Printer at http://printer1.blogspot.
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Contents Contents 13.1 Error Code..................................................................................................................................................................13-1 13.1.1 List of Error Codes................................................................................................................................................................... 13-1 13.2 Jam Code......................................................................................................
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Chapter 13 13.1 Error Code 13.1.1 List of Error Codes LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL 0011-6947 T-13-1 Display Code E000 Detail Code 0000 Main Cause/Symptom Startup error The temperature detected by the main or sub thermistor does not rise to the specified value during startup control. E001 0000 Countermeasure - Check the fixing film connector. - Replace the fixing film unit. - Replace the DC controller PCB.
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Chapter 13 13.2 Jam Code 13.2.1 Jam Codes (Main body) LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL 0011-7062 T-13-2 Code Name Sensor No. Description 0104 Delay jam in paper pickup section SR11 The registration sensor cannot detect the leading edge of paper from the moment paper pickup starts to the moment the jam detection time is reached.
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Chapter 13 No. Tx/Rx Description #0018 [Tx/Rx] auto call initiation has failed. #0037 [Rx] image memory overflow at time of reception has occurred. #0059 [Tx] #0995/0099 [Tx/Rx] The number you dial and connected number (CSI) does not match. a memory communication reservation has been cancelled. 13.3.3 Service Error Code 13.3.3.1 Service Error Code LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL 0012-5782 T-13-5 No.
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Chapter 13 No. Tx/Rx Description ##0764 [Tx] at time of ECM transmission, the procedural signal has been transmitted more than specified after transmission of PPSEOM. ##0765 [Tx] at time of ECM transmission, no meaningful signal is received after transmission of PPS-EOP, causing the procedural signal to be transmitted more than specified. ##0767 [Tx] at time of ECM transmission, DCN is received after transmission of PPS-EOP.
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Chapter 14 Service Mode Download Free Service Manual And Resetter Printer at http://printer1.blogspot.
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Contents Contents 14.1 Service Soft Switch Settings (SSSW) ........................................................................................................................14-1 14.1.1 SSSW-SW01:........................................................................................................................................................................... 14-1 14.1.1.1 List of Functions ..........................................................................................................
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Contents 14.3.7 <013: T.30 EOL timer> ........................................................................................................................................................... 14-7 14.3.8 <016: time length to first response at time of fax/tel switchover> .......................................................................................... 14-7 14.3.
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Contents 14.5.2.12 <053: Margin adjustment at the leading edge of the copy>....................................................................................................................14-12 14.5.2.13 <054: Margin adjustment at the trailing edge of the copy> ....................................................................................................................14-12 14.5.2.14 <055: Margin adjustment at the right edge of the copy> ...........................................................
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Chapter 14 14.1 Service Soft Switch Settings (SSSW) 14.1.1 SSSW-SW01: 14.1.1.1 List of Functions LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL 0011-4093 T-14-1 Bit Function 1 0 0 service error code output not output 1 not used - - 2 not used - - 3 not used - - 4 not used - - 5 not used - - 6 not used - - 7 not used - - 14.1.1.
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Chapter 14 Any of the following error codes may be indicated at time of transmission ##0100, ##0280, ##0281, ##0750, ##0753, ##0754, ##0755, ##0758, ##0759, ##0760, ##0763 ##0764, ##0765, ##0768, ##0769,##0770, ##0773, ##0775, ##0778, ##0780, ##0783, ##0785, ##0788 14.1.3.3 Detailed Discussions of Bit 3 LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL 0011-4099 Use it to select an appropriate reception mode after transmission of the CFR signal.
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Chapter 14 Bit Function 1 0 5 Time-out period for one page upon reception 1 0 6 not used - - 7 Respective page timer settings for transmission and for reception enable do not enable The machine will stop the ongoing communication if the transmission/reception of a single original page takes 32 min or more. To use the timer for a purpose other than this function, refer to the tables that follow, and select an appropriate time length.
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Chapter 14 14.1.7.2 Detailed Discussions of Bit 2 LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL 0011-4109 Use it to specify whether to convert or not convert an inch-configuration resolution into a millimeter-configuration resolution for image read in G3 transmission: either in sub scanning direction only or in both main and sub scanning directions. The setting is valid only when bit 1 of SW05 of #SSSW is set to '1'. 14.1.7.
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Chapter 14 Bit Function 1 0 7 Not used - - 14.1.9.2 Detailed Discussions of Bit 5 LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL 0011-4124 When "Detect with the new method" is selected, tone is detected for 3.5 seconds before call origination in order to discriminate between dial tone and voice. If dial tone is detected and the time since line seizure is 3.5 seconds or longer, call origination takes place immediately.
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Chapter 14 14.3 Numeric Parameter Settings (NUMERIC Param.) 14.3.1 LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL 0011-4147 T-14-14 No.
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Chapter 14 14.3.6 <011: T.30 T1 timer (for reception)> 0011-4152 LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL Set the T1 timer for the receiver (wait time after DIS transmission starts until a significant signal is received). 14.3.7 <013: T.
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Chapter 14 No. Function Default Setting range Unit 045: Horizontal scan end position correction (fine:scanning on ADF) 75 0-200 one unit=0.1mm 046: Horizontal scan end position correction (standard:scanning on ADF) 75 0-200 one unit=0.1mm 047: Vertical scan magnification correction (scanning on ADF) 32 0-32 one unit=0.1% 048: Horizontal scan magnification correction (scanning on ADF) 32 0-32 one unit=0.
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Chapter 14 14.4.10 <042: Horizontal scan start position adjustment (when scanning on a document fed from ADF)> LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL 0011-4178 Adjust the position at which horizontal scanning of a document fed from the ADF starts. The larger the adjustment value, the narrower the top margin of the image becomes. 14.4.
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Chapter 14 1: FOOLSCAP 2: OFFICIO 3: E_OFFICIO 4: G_LTR_R 5: A_LTR_R 14.5 Printer Function Settings (PRINTER) 14.5.1 Service Soft Switch Settings (SSSW) 14.5.1.1 SSSW-SW05 14.5.1.1.
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Chapter 14 during printing. Implementation of this mode would degrade the throughput. 14.5.1.2.5 Detailed Discussions of Bit 5 0012-7581 LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL Select whether to enable or disable silent mode. Select "Enable" to modify the registration loop amount and thus reduce noises or squeaks the registration rollers produce after picking paper from the individual paper inlets. 14.5.1.2.
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Chapter 14 14.5.2.3 <032: Top registration adjustment (cassette)> LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL 0011-4198 Adjust the top registration margin of paper picked from cassettes. The larger the adjustment value, the wider the top margin of the image becomes. 14.5.2.
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Chapter 14 14.6 Counter Indication (COUNTER) 14.6.1 Counters 0011-4243 LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL This copier is furnished with a maintenance/supplies counter set (DRBL-1), which can be used to gain rough measures of when to replace supplies. The counter set increments by one on counting each sheet of small-sized paper (up to A4/LTR) and by two on counting each sheet of large-sized paper (larger than A4/LTR).
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Chapter 14 14.7 Report Output (REPORT) 14.7.1 Report Output LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL 0011-4211 The table below lists the kinds of reports that are supported. Item Explanation SERVICE DATA LIST Service mode service soft switch output (SSSW, MENU, NUMERIC Param., SPECIAL, NCU, SCAN, PRINT, SYSTEM, ROM, start date) SYSTEM DATA LIST Service mode service soft switch output (SSSW, MENU, NUMERIC Param.
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Chapter 14 [1] [3] [2] [3] [4] [5] [6] [7] [8] [9] F-14-2 *1: TX, number of total pages transmission. *2: Total number of pages transmitted/received according to original size. *3: RX, number of total pages reception. *4: Total number of pages transmitted and received for each modem speed *5: Total number of pages transmitted/received in connection with different modem speeds (Standard, Fine, Super Fine, Ultra Fine).
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Chapter 14 ! " ! # #$ % ! # ! " % ! % % . / &01 / &01 . / &01 / &01 . " ! &'() &*+ ,#$ - 2 2 2 2 ! . ! .
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Chapter 14 07/12/2005 13:07 FAX 001 *************************************** *** JAM/ERR LOG REPORT *** *************************************** [1] [2] [3] [4] [5] [6] [7] [8] [9] [10] JAM 01 04/12 12:17 20:03 4 1 0012 000026 1 A4 20 04/12 12:17 20:03 4 1 0012 000026 1 A4 [1] [2] [3] [4] [5] [6] [7] [8] ERR 01 04/12 12:17 15:36 3 0010 0000 000691 20 04/12 12:17 15:36 3 0010 0000 000691 F-14-4 Jam history description (JAM) Item Explanation [1] Number The larger the number of a jam,
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Chapter 14 Error history description (ERR) Item [8] Explanation Total counter display 14.7.
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Chapter 14 [14] Backup battery availability 14.7.7 Service Label 0011-4217 LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL Enter the value given in the service label affixed to the rear cover when it has been replaced with a new one.
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Chapter 14 14.8 Download (DOWNLOAD) 14.8.1 Download LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL 0011-4218 The following parts of this unit can be upgraded by executing download mode using the service support tool (SST) (for more information, see the "Upgrading" section): Main unit - Flash ROM (system + boot) mounted on the image processor PCB - ROM mounted on the PCL board 14.9 Data Initialization Mode (CLEAR) 14.9.
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Chapter 14 14.11 Test Mode (TEST) 14.11.1 Overview 14.11.1.1 Outline LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL 0011-4223 Test mode must be executed by keeping track the flow of menu items appearing on the LCD. Menu items in test mode are organized into seven blocks as described below. Numerals enclosed in parentheses denote a numeric keypad key to be pressed each. 1.
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Chapter 14 Numerals enclosed in parentheses denote a numeric keypad key to be pressed each.
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Chapter 14 Numerals enclosed in parentheses denote a numeric keypad key to be pressed each.
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Chapter 14 14.11.3 Scan Test 14.11.3.1 Scan Test ((2) SCAN TEST) LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL 0011-7361 Scan test ((2) SCAN TEST) Press the numeric keypad key 2 on the test mode menu to select the CCD test. Press numeric keypad keys 1, 3 and 4 during the CCD test to carry out the individual tests described below. Numeric keypad key 1 Corrects the LED output of the contact sensor and sets its parameters automatically.
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Chapter 14 Press '1'or '2' on the keypad on the Modem test menu to select relay test mode. Use the keypad to operate the various relays of the NCU. '2' on the keypad is used for 230V machine.
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Chapter 14 A press on '6' on the keypad from the MODEM test menu selects the tonal signal/DTMF signal reception 0 test. In this signal, the tonal signal/DTMF signal received from the telephone line terminal can be checked to find out if it was detected by the modem. Tonal signal reception test MODEM TEST OFF OFF OFF OFF OFF OFF 25 Hz. changes from '0' to '1' in response to detection of a signal of 462 changes from '0' to '1' in response to detection of a signal of 1100 30 Hz.
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Chapter 14 Sensor test (6-3: SENSOR) This mode is used to verify the status of the unit sensors from LCD indications. Press numeric keypad key 3 on the FUNCTION TEST menu to select the sensor test. LCD indications change as the associated sensors turn on and off.
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Chapter 14 REF xxx ANT xxx |ANT - LEF| xxx REF |ANT - LEF| BSCT on BDOC[A3 ] BDSS3-0 [of of of of] NCR Sts NCR None TNT 0000 LAST of REG of EXIT of CVR of WID1 of WID3 of WID2 of WID4 of WID1: WID2: WID3: WID4: F-14-13 ADF feed test (ADF FEED TEST) ADF operation verification mode. Press numeric keypad key 4 on the FUNCTION TEST menu to select the ADF feed test.
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Chapter 14 [M] [L] [G] [O] [Q] [A] [N] [F] [K] [C] LCD [I] [H] [B] [P] [J] [D] [E] F-14-15 Operation key test (2) correspondence diagram [7] [6] 01: [A] 02: [B] 03: [C] 04: [D] [8] [3] 05: [E] 06: [F] 07: [G] 08: [H] [5] [4] [1] [0] [2] 09: [I] 10: [J] 11: [K] 12: [L] F-14-16 The flow of operation panel testing is shown below. 14-29 Download Free Service Manual And Resetter Printer at http://printer1.blogspot.
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Chapter 14 6-7 : OPERATION LCD test PANEL Press the start key. All-H character display Press the start key. All-black display Press the start key. All-LED illumination LED lamp test Press the start key. 0123456789*#ABCDEFGH IJKLMNOPQRSTU Press the keys associated with characters on display to erase the characters. Operation key test (1) 012345678 ABCDEFGHIJKLMNOPQR Press the one-touch dialing keys associated with characters on display to erase the characters.
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Chapter 15 Upgrading Download Free Service Manual And Resetter Printer at http://printer1.blogspot.
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Download Free Service Manual And Resetter Printer at http://printer1.blogspot.
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Contents Contents 15.1 Outline........................................................................................................................................................................15-1 15.1.1 Overview of Upgrade............................................................................................................................................................... 15-1 15.2 Making Preparations ...........................................................................................
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Chapter 15 15.1 Outline 15.1.1 Overview of Upgrade 0011-5797 LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL This machine and options can be upgraded by downloading system software programs from the personal computer (hereafter called as the PC) in which a service support tool (hereafter called SST) has been loaded.
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Chapter 15 5) Select the drive in which the system CD is inserted, and then click the "SEARCH" button. F-15-2 6) A list of system software programs contained in the system CD is displayed. Uncheck the checkboxes of unnecessary folders and system software programs, and then click the "REGISTER" button. This machine allows two or more system software programs to be register at the same time. However, it does not allow two or more them to be downloaded at the same time.
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Chapter 15 F-15-4 15.2.2 Connection LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL 0011-5800 1) Turn off the main power switch of this machine, and then disconnect the cables connected to this machine. 2) Connect USB connector on the back of this machine to the PC using the USB cable [1]. [1] F-15-5 15.3 Downloading System Software 15.3.1 Downloading the System Software 15.3.1.
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Chapter 15 3) Select "MFP" in "Target Selection", and then select "E243" in "Model List". F-15-7 4) Double-click the "System" folder in "Model List" to check the system software version. Select "USB" in "Interface", and then click the "START" button. F-15-8 5) Turn on the power switch of the host machine. 6) Press the following keys on the control panel to enter the service mode.
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Chapter 15 10) When connection is complete, the following screen appears. Click the OK button. F-15-10 11) Click "System Software Download" on the Selecting a Job screen. MEMO: This machine does not use the "Upload the Backup Data" and "Download the Backup Data" functions not displayed on the Selecting a Job screen. F-15-11 12) Select the version of the system software to download from the list. Check that the selected version is displayed in "Selected Version", and then click the "START" button.
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Chapter 15 F-15-12 13) When downloading starts, the progress of downloading is displayed by the progress bar. F-15-13 14) While the received data is being written to the flash ROM after completion of downloading, the following screen is displayed: F-15-14 15-6 Download Free Service Manual And Resetter Printer at http://printer1.blogspot.
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Chapter 15 Never turn off the power switch of the machine while the data is being written to the flash ROM. If it becomes impossible to start this machine after turning its power switch off, the image processor PCB must be replaced. 15) When writing of the data to the Flash ROM is complete, its result is displayed. Click the OK button. F-15-15 16) When the Selecting a Job screen appears, click "Return to Main Menu". F-15-16 17) Click the "OK" button to return to the menu screen of SST.
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Chapter 15 F-15-17 18) Click the "EXIT" button to terminate SST. F-15-18 19) Confirm the massage "ROM WRITE OK" indicated on the control panel of the host machine, and then turn off/on the main power switch. 15.3.2 Downloading the Boot Software 15.3.2.1 Downloading Procedure LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL 0011-5802 To download the boot software, use the steps given for the system software. 15.3.3 Otehr Upgrade Methods 15.3.3.
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Chapter 16 Service Tools Download Free Service Manual And Resetter Printer at http://printer1.blogspot.
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Download Free Service Manual And Resetter Printer at http://printer1.blogspot.
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Contents Contents 16.1 Service Tools..............................................................................................................................................................16-1 16.1.1 Special Tools............................................................................................................................................................................ 16-1 Download Free Service Manual And Resetter Printer at http://printer1.blogspot.
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Download Free Service Manual And Resetter Printer at http://printer1.blogspot.
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Chapter 16 16.1 Service Tools 16.1.1 Special Tools LaserBase MF6530 / / LaserBase MF6540PL / LaserBase MF6550 / KaserBase MF6560PL / / LaserBase MF6580PL 0011-5806 In addition to the standard tools set, you will need the following special tools for servicing of the machine: T-16-1 Tool name Tool No. Rank Digital multimeter FY9-2002 A For making electrical checks. A For checking and adjusting images.
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Feb 22 2006 Download Free Service Manual And Resetter Printer at http://printer1.blogspot.
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Download Free Service Manual And Resetter Printer at http://printer1.blogspot.