User manual

5
ENG
“UE BASIC” +0300042EE - rel. 1.0 - 02.12.2009
Contents
1. INTRODUCTION AND ASSEMBLY 7
1.1 humiSteam basic (UEY*) .................................................................................. 7
1.2 Dimensions and weights .................................................................................. 7
1.3 Opening the packaging .................................................................................... 7
1.4 Positioning ............................................................................................................ 7
1.5 Wall-mounting..................................................................................................... 7
1.6 Removing the front cover ................................................................................. 8
1.7 Fitting the front cover ........................................................................................ 9
1.8 Components and accessories .......................................................................... 9
2. WATER CONNECTIONS 10
2.1 Supply water ..................................................................................................... 11
2.2 Drain water ........................................................................................................ 11
3. STEAM DISTRIBUTION 12
3.1 CAREL jet distributors (SDPOEM00**) ....................................................... 12
3.2 CAREL linear distributors for air ducts (DP***DR0) ................................ 12
3.3 CAREL steam blowers (VSDU0A*, models UE001 to UE018 only) ..... 12
3.4 Steam hoses ...................................................................................................... 13
3.5 Condensate drain hose ................................................................................ 13
4. ELECTRICAL CONNECTIONS 14
4.1 Preparing the electric cableways .................................................................. 14
4.2 Power cable connection ................................................................................ 14
4.3 Steam production control signals (M2.1 - M2.7) .................................... 14
4.5 Auxiliary contact: production request present, external fan control)
(M14.1 - M14.3) ....................................................................................................... 15
5. REMOTE TERMINAL AND SUPERVISORY NETWORK 16
5.1 Remote display terminal ................................................................................. 16
5.2 RS485 supervisory network (M1.1-M1.3).................................................... 16
6. STARTING AND USER INTERFACE 17
6.1 Starting .................................................................................................................17
6.2 Stopping ..............................................................................................................17
6.3 Display .................................................................................................................17
6.4 Keypad ................................................................................................................17
6.5 Main display ......................................................................................................17
6.6 Disabling .............................................................................................................17
6.7 Recalling the manufacturer defaults ............................................................ 18
6.8 Display software release ................................................................................. 18
6.9 Match digit (match between the softwares of board and terminal) .... 18
6.10 Reset cylinder hour counters
................................................................. 18
6.11Parameters: Saving/recalling the user settings ......................................... 18
6.12 Manually drain the water in the cylinder .................................................. 18
7. CONFIGURATION PARAMETERS 19
7.1 Accessing and setting the parameters .......................................................... 19
7.2 Basic parameters ............................................................................................... 19
7.3 Advanced parameters ...................................................................................... 19
7.4 Serial connection parameters ........................................................................ 19
7.5 Read-only parameters ...................................................................................... 19
8. ALARMS 20
9. MAINTENANCE AND SPARE PART 22
9.1 Spare parts for models UE001 to UE018 .....................................................22
9.2 Spare parts for models UE025 to UE065 ...................................................24
9.3 Cleaning and maintenance of the cylinder ................................................26
9.4 Mechanically draining the water in the cylinder .......................................26
9.5 Cylinder connection, three-phase models UE025 to UE065 .................26
9.6 Cleaning and maintenance of the other components .............................27
10. WIRING DIAGRAMS 28
10.1 Diagram of single-phase models UE001 to UE009 ................................28
10.2 Diagram of three-phase models UE003 to UE018 ................................29
10.3 Diagram of three-phase models UE025 to UE065 .................................30
11. GENERAL FEATURES AND MODELS 31
11.1 humiSteam Basic models and electrical specifi cations ....................... 31
11.2 Technical specifi cations ................................................................................32
11.3 Models of steam hoses .................................................................................32
11.4 Models of concentrated jet steam distributors ........................................33
11.5 Models of linear distributors and typical installations ............................33
11.6 Table of parameter b1 ...................................................................................35
11.7
CONTROLLING THE BOARD VIA NETWORK .............................39
11.8 Controlling production using variables I62 and I63 ...............................40
11.9 Read alarm log via the network ...................................................................40
11.10
Loss of network communication ........................................40
11.11 Modbus® protocol on the UEY boards ..................................................40
11.12 Exceptions managed ....................................................................................40
12. ADVANCED FUNCTIONS 41
12.1 Operating principle ........................................................................................ 41
12.2 Control principles ........................................................................................... 41
12.3 Supply water conductivity ............................................................................ 41
12.4 Automatic draining......................................................................................... 41
12.5 Automatic insuffi cient supply water management .................................42
12.6 Alarm relay switching ....................................................................................42
12.7 Auxiliary contact management (active fan request) ...............................42
12.8 Manual procedure..........................................................................................42
12.9 LEDs on the control board ...........................................................................42