In this section... Sta-Kon Wire Termination & Insulation ® Sta-Kon® Wire Termination & Insulation Overview............................................................................ G-2–G-3 Ring Terminals................................................................. G-4–G-13 Flag Terminals.......................................................................... G-14 Fork Terminals................................................................ G-15–G-19 Pin Terminals..................................
Wire Termination — Sta-Kon® Wire Termination & Insulation Overview Experience the Sta-Kon advantage! ® Thomas & Betts developed the first tool-applied solderless terminals and connectors more than 70 years ago in response to industry awareness of the need for better performance of electrical systems.
Brazed or Overlapped Seam A long barrel design is of little value unless it is one solid piece. That is why Thomas & Betts brazes the seam on our vinyl-insulated Sta-Kon® terminals and overlaps the seam on nylon-insulated terminals. Many competitive terminals have butted seams. This means increased chances for wirestrand loss, poor resistance, wire pullout, and electrical failure.
Wire Termination — Sta-Kon® Wire Termination & Insulation Ring Terminals Sta-Kon Rings, Forks and Locking Forks ® • Complete line of installing tools engineered to match tool with terminal • First to gain military approval for pressure connections… many styles available for military applications • Sta-Kon® products exceed test specification requirements of military, UL and CSA • Include extra metal sleeve to grip insulation • Vinyl insulated and bare Sta-Kon® terminals feature brazed seam wire barrels
Ring Terminals C B A Cat. No. Pkg. Wire Max. Bolt Qty. Range Ins. Hole RB14-4 RB1323 RB14-6 RB853 RB1333 RB14-8 RB863 RB14-10 RB873 RB14-14 RB713 RB14-516 RB723 RB14-38 RB733 RB14-12 RB753 100 1,000 100 1,000 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 18–14 18–14 18–14 18–14 18–14 18–14 18–14 18–14 18–14 18–14 18–14 18–14 18–14 18–14 18–14 18–14 18–14 Rec. Tool Dimensions A .162 #4 .72 .162 #4 .72 .162 #6 .89 .162 #6 .89 .162 #6 .74 .162 #8 .89 .162 #8 .89 .162 #10 .89 .
Wire Termination — Sta-Kon® Wire Termination & Insulation Ring Terminals Nylon-Insulated Large Ring Terminals Cat. No. Pkg. Wire Max. Bolt Qty. Range Ins. Hole Rec. Tool M M C B Dimensions A B C M stock thick. A Flex Class 41/24 RD167 RD8-10 RD367 RD8-14 RD717 RD8-516 RD727 RD8-38 RD737 RD8-12* RD757* RD10161 RD10361 RD10711 RD10721 RD10731 200 25 200 25 200 25 200 25 200 25 200 200 200 200 200 200 8 8 8 8 8 8 8 8 8 8 8 8AN 8AN 8AN 8AN 8AN .340 #8 1.48 .340 #10 1.48 .340 #10 1.48 1.54 .
Ring Terminals A wider wire entry for heavy-wall insulation. Vinyl-Insulated Ring Terminals — Expanded Insulation Vinyl-Insulated Ring Terminals M M M M C C B B A A Cat. No. Pkg. Wire Max. Bolt Qty. Range Ins.
Wire Termination — Sta-Kon® Wire Termination & Insulation Ring Terminals Vinyl-Insulated Large Ring Terminals Cat. No. M M C B A 8 8 8 8 8 8 6 6 6 6 6 .340 .340 .340 .340 .340 .310 .420 .420 .420 .420 .395 #8 #10 1 ⁄4" 5 ⁄16" 3 ⁄8" 1 ⁄2" #10 1 ⁄4" 5 ⁄16" 3 ⁄8" 1 ⁄2" Rec. Tool Dimensions A 1.48 1.48 ERG4007 1.54 1.63 1.63 TBM6S 1.79 1.65 1.65 ERG4007 1.76 1.76 TBM6S 1.83 B C M .42 .42 .46 .57 .57 .82 .45 .49 .61 .61 .82 .28 .28 .36 .36 .36 .55 .28 .28 .34 .34 .55 1.17 1.17 1.20 1.23 1.23 1.
Non-Insulated Ring Terminals M C B A Cat. No. Pkg. Wire Bolt Qty.
Wire Termination — Sta-Kon® Wire Termination & Insulation Ring Terminals Non-Insulated Large Ring Terminals — Brazed Seam Pkg. Wire Bolt M C A D8-10 D36 D26 D8-14-SK D71 D8-516 D72 D8-38 D73 D8-12 B D75 E6-10 E26 E6-14 E71 E6-516 25 200 200 25 200 25 200 25 200 25 200 20 200 20 200 20 8 8 8 8 8 8 8 8 8 8 8 6 6 6 6 6 A B C stock Pkg. Wire Bolt Rec. M thick. Cat. No. Qty. Range Hole Tool #10 1.09 .42 .34 .90 #10 1.09 .42 .34 .90 #10 1.13 .48 .36 .90 1 ⁄4" 1.13 .48 .36 .90 1 ⁄4" 1.13 .48 .36 .
Ring Terminals Pkg. Qty. Wire Range MAX. INS. Bolt Hole 50 16–14 Heavy-duty .210 RBC14-8 50 16–14 Heavy-duty RBC863 500 RBC14-10 50 RBC14-14 50 RBC713 500 RBC14-516 50 RBC14-38 Cat. No. Dimensions Rec. Tool A B C M #6 .98 .25 .29 .85 .210 #8 1.04 .39 .29 .85 .210 #8 1.04 .39 .29 .85 16–14 Heavy-duty .210 #10 1.04 .39 .29 .85 16–14 Heavy-duty .210 1 ⁄4" 1.10 .51 .29 .85 .210 1 1.10 .51 .29 .85 16–14 Heavy-duty .210 5 ⁄16" 1.21 .54 .38 .
Wire Termination — Sta-Kon® Wire Termination & Insulation Ring Terminals Terminals for nichrome wire NW Series. High-Temperature Non-Insulated Rings — 1200° F Max. M C B A Pkg. Qty. Wire Wt./lbs. Range per 1,000 Bolt Hole Rec. Tool NW18-10 NW52 NW81 NW14-8 NW14-10 NW83 NW14-12 NW84 NW10-8 NW10-10 NW10-12 100 1,000 1,000 100 100 1,000 100 1,000 50 50 50 20–18 20–18 16–14 16–14 16–14 16–14 16–14 16–14 12–10 12–10 12–10 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.
Ring Terminals C C Non-Insulated Rectangular Rings M M C C M M BB B AA A A Cat. No. Pkg. Bolt Wire Qty. Hole Range RA486 RA485 RA483 RA484 RA481 RA482 RA480* RB486 RB485 RB483 RB484 RB481 RB482 RB480* RC486 RC485 RC483 RC484 RC481 RC482 RC480* 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 500 500 500 500 500 500 500 #4 #4 #5 #6 #6 #8 #8 #4 #4 #5 #6 #6 #8 #8 #4 #4 #5 #6 #6 #8 #8 Rec. Tool Dimensions A B C M 22–18 .796 .237 .237 .143 22–18 1.015 .237 .
Wire Termination — Sta-Kon® Wire Termination & Insulation G-14 Flag Terminals Non-Insulated Flags M M C C B B A A Cat. No. Pkg. Qty.
Fork Terminals • Brazed-seam barrel is serrated for high pull-out value. Terminal is highconductivity electrolytic copper, electrotin plated. Insulation is color coded • Vinyl-insulated fork terminals have extra-long PVC insulation sleeve for protection and stress relief at wire’s flex point • Suffix “X" indicates an expanded insulation support, meaning a wider wire entry to accommodate heavy wall insulation Nylon-Insulated Forks Nylon-Insulated Locking Forks M C B M A C B Cat. No. Pkg. Wire Max.
Wire Termination — Sta-Kon® Wire Termination & Insulation Fork Terminals Nylon-Insulated Forks — Flanged Tongue Vinyl-Insulated Forks M M C C B B A A Cat. No. Pkg. Wire Max. Bolt Qty. Range Ins. Hole RA18-6FS RA1203 RA18-8FS RA1223 RA18-10FS 100 1,000 100 1,000 100 22–16 22–16 22–16 22–16 22–16 .136 #6 .136 #6 .136 #8 .136 #8 .
Fork Terminals Vinyl-Insulated Locking Forks M M C C B B A A Cat. No. Pkg. Wire Max. Bolt Qty. Range Ins. Hole 18RA-6FX RA1167-170 18RA-8FX RA1147-170 18RA-10FX RA1157-170 14RB-6FX RB647-200 14RB-8FX RB657-200 14RB-10FX RB1157-200 10RC-8FX RC1147-250 10RC-10FX RC1157-250 10RC-14FX 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 50 500 50 500 50 22–16 22–16 22–16 22–16 22–16 22–16 18–14 18–14 18–14 18–14 18–14 18–14 12–10 12–10 12–10 12–10 12–10 .170 .170 .170 .170 .170 .170 .200 .
Wire Termination — Sta-Kon® Wire Termination & Insulation Fork Terminals Vinyl-Insulated Locking Forks — Expanded Insulation M M C C B B A A Cat. No. Pkg. Wire Max. Bolt Qty. Range Ins.
Fork Terminals and Pin Terminals Pin Terminals Wire Termination — Sta-Kon® Wire Termination & Insulation Non-Insulated Locking Fork Terminals .390 Min. L D Non-Insulated Pin Terminal .390 Min. M C B L D A Insulated Pin Terminal Cat. No. Pkg. Qty.
Wire Termination — Sta-Kon® Wire Termination & Insulation Splice Connectors Butt Splices • Wires are butted together and crimped at each end of the splice Parallel Splices • Wires are laid side by side in the connector, and the connection is made in one crimp • Available either non-insulated or insulated with nylon or PVC • Offer advantages in simplicity of installation and small size • Nylon insulated splices meet or exceed the requirements of MIL-T-7928 • One crimp completes the splice • Color code
Splice Connectors Nylon-Insulated Parallel Splices A B Cat. No. Pkg. Qty. Wire Range 2A-18 AA2 2B-14 BB2 2C-10 CC2 2D-8 DD102 2E-6 EE2 2F-4 FF2 2G21 GG2 100 1,000 100 1,000 50 500 25 200 20 200 15 200 5 25 22–18 22–18 16–14 16–14 12–10 12–10 9–8–7 9–8–7 6–5 6–5 4–3 4–3 2–1 2–1 Dimensions Rec. Tool ERG4002 ERG4002 ERG4005 ERG4005 TBM6S TBM6S A B .62 .62 .62 .62 .72 .72 1.03 1.03 1.12 1.12 1.25 1.25 1.72 1.72 .12 .12 .16 .16 .22 .22 .28 .28 .37 .37 .44 .44 .55 .55 Cat. No. Pkg. Qty.
Wire Termination — Sta-Kon® Wire Termination & Insulation Wire Joints Crimp-On Wire Joints, One-Piece Nylon Self-Insulated BB AA Allowable Wire Combinations Cat. No. Pkg. Qty. Min. Max. RB44 RB4-TB RC55 RC6 RP12 RP7 100 1,000 50 500 100 1,000 2#18 2#18 4#18 4#18 3#14 3#14 2#16 2#16 2#12 2#12 4#12 4#12 Allowable Wire Combinations #22 #20 #18 #16 #14 #12 #10 Cat. No.
Wire Joints • Rated for temperatures up to 150° C (302° F), 600V maximum • Molded, one-piece nylon construction for electrical insulation, UL94-V2 • Brazed copper sleeve prevents separation of connection during crimping • Internal serrations enable cold flow for increased conductivity and pull-out strength Wire Range Dimensions Cat. No. Pkg. Qty. Min. Max. Rec.
Wire Termination — Sta-Kon® Wire Termination & Insulation Heat-Shrinkable Terminals, Splices, Disconnects The heat-shrinkable advantage! • These ring terminals, butt splices and disconnects are self-insulated with heat-shrinkable polyolefin and internally coated sealant • Upon completed installation, a fully sealed connection is achieved to protect the joint against the degrading effects of galvanic action, corrosion and environmental exposure Note: Not approved for outdoor use.
Heat-Shrinkable Terminals, Splices, Disconnects Cat. No. RAS18-250AX RBS14-250AX RCS10-250AX Pkg. Qty. Wire Range Max. Ins. Tab Size 25 25 25 22–18 16–14 12–10 .170 .200 .250 .250 x .032 .250 x .032 .250 x .032 Rec. Tool ERG4255 A Wire Termination — Sta-Kon® Wire Termination & Insulation Heat-Shrinkable Fully Insulated Female Disconnects AA 1.82 1.77 1.80 Heat-Shrinkable Fully Insulated Male Tabs Cat. No. 18RAS-251TX 14RBS-251TX 10RCS-251TX Pkg. Qty. Wire Range Max. Ins.
Wire Termination — Sta-Kon® Wire Termination & Insulation Disconnects and Male Tabs Disconnects • Internal barrel serrations 250 Series — Female Disconnects and long barrel provide • Female disconnect terminals and matching male tabs for maximum tensile accommodate a range of #22–#10 AWG, and are strength available in non-insulated, partially insulated and fully insulated styles, in both nylon and vinyl • Complete line of installing tools, • Unique construction of the female disconnect engineered to matc
Disconnects and Male Tabs 7 Non-insulated 90° flag 7 Cat. No. A18-250A A252G B14-250A B252G C10-250A C252G Pkg. Qty. Wire Range Max. Ins. Tab Size Fig. 50 500 50 500 50 500 22–18 22–18 16–14 16–14 12–10 12–10 — — — — — — .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 3 3 3 3 3 3 Pkg. Qty. Wire Range Max. Ins. Tab Size 100 1,000 100 1,000 22–18 22–18 16–14 16–14 .136 .136 .163 .163 .250 x .032 .250 x .032 .250 x .032 .250 x .032 Pkg. Qty. Wire Range Max. Ins.
Wire Termination — Sta-Kon® Wire Termination & Insulation Disconnects and Male Tabs Select the tabs you need! B 250 Series — Male Tabs 1 Vinyl self-insulated A 2 Nylon fully insulated 1 3 Non-insulated/insulated grip 2 3 4 Non-insulated 4 CAT. NO. PKG. qty. wire range max. ins.
Disconnects and Male Tabs B 250 Series — Adapters and Coupler † 6 Non-insulated A A CAT. NO. 7 B F250TA 6 FTA250 RB14-250 7 RBB250 Insulated coupler dia. PKG. qty. tab size a b 50 1,000 50 500 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .82 .82 2.35 2.35 .56 .56 .51 .51 † Not UL Listed Cat. No. F250TA — Material: brass Finish: tin plated Cat. No.
Wire Termination — Sta-Kon® Wire Termination & Insulation Luminaire Disconnects Disconnect ballasts under load for safe servicing — in compliance with NEC requirements. Push-In Luminaire Disconnect ® Each year, electricians sustain injuries while attempting to change ballasts without tripping the breaker because they’re trying to avoid disconnecting other lighting and equipment from power.
Luminaire Disconnects Meets 2011 NEC requirements for fluorescent fixtures and ballasts! Wire Termination — Sta-Kon® Wire Termination & Insulation ® Luminaire Disconnects • Oversized electrical contacts improve conductivity and reduce temperature rise • Integral wire leads ease installation — even with multiple wire sizes — and support connection to copper or aluminum wiring • Foolproof design ensures mating halves of disconnect are installed correctly, preventing reverse polarization • Finger-safe line
Wire Termination — Sta-Kon® Wire Termination & Insulation Ferrules Features • Ferrules are the preferred alternative • Ferrules ensure reliable electrical to twisting wire stands or tinning the connections when terminating wire end before terminating into a conductors in screw clamp terminal block terminal blocks • Ferrules are thin-walled copper • Fraying and breaking of wire tubes, which are mechanically strands is prevented and the crimped onto the ends of possibility of an unreliable stranded wires
cat. NO. F2020 F2021 F2022 F2023 f2024 f2025 f2026 f2027 f2028 f2029 f2030 f2031 f2032 f2033 f2034 f2035 f2036 f2037 f2038 f2039 f2040 f2041 f2042 f2043 f2044 f2045 f2046 f2047 f2048 f2049 f2050 f2051 f2052 f2053 f2054 pin length (IN.) min. strip length (IN.) max. strip length (IN.) .236 .315 .394 .236 .315 .394 .472 .236 .315 .394 .472 .315 .394 .472 .708 .315 .472 .708 .394 .472 .708 .472 .708 .472 .708 .472 .708 .63 .708 .866 .53 .708 .984 .787 .984 .3147 .3937 .4727 .3147 .3937 .4727 .5507 .3147 .
Wire Termination — Sta-Kon® Wire Termination & Insulation Ferrules Insulated Twin Ferrules AA ØC øC BB ØD øD EE CONDUCTOR SECTION DIMENSIONS INCHES/MM CAT. NO. AWG MM colors A B øC øD E INSTALLATION TOOLING PKG. QTY. F8000 F8001 F8002 F8003 F8005 F8006 F8007 F8008 F8009 F8010 F8011 2x 20 2x 18 2x 18 2x 17 2x 17 2x 16 2x 16 2x 14 2x 14 2x 12 2x 10 2x 0.50 2x 0.75 2x 0.75 2x 1.00 2x 1.00 2x 1.50 2x 1.50 2x 2.50 2x 2.50 2x 4.00 2x 6.00 White .591/15.0 .591/15.0 .669/17.0 .591/15.0 .
D C E A CONDUCTOR SECTION DIMENSIONS INCHES/MM CAT. NO. AWG mm A C D E INSTALLATION TOOLING PKG. QTY. F9000 F9001 F9002 F9003 F9004 F9005 F9006 F9007 F9008 F9009 F9010 F9011 F9012 F9013 F9014 F9015 F9016 F9017 F9018 F9019 F9020 F9021 F9022 F9023 F9024 F9025 F9026 F9027 F9028 F9029 F9030 F9031 F9032 F9033 F9034 F9035 F9036 F9037 F9038 F9039 24 22 22 18 18 18 18 16 16 16 16 14 14 14 14 12 12 12 12 10 10 10 8 8 8 6 6 6 6 6 4 4 4 4 2 2 2 1/0 1/0 1/0 .25 .5 .5 .75 .75 1 1 1.5 1.5 1.5 1.5 2.5 2.
Wire Termination — Sta-Kon® Wire Termination & Insulation Wire Termination Tools and Installation Kits Convenient 20-count packaging! Sta-Kon Mini-Pack Terminals ® Sta-Kit Installing Kit ® • Assortment of popular Sta-Kon ® vinyl terminals • Kit includes a WT112M crimping tool • Includes cable ties and wire marker book • Wire ranges from #22 AWG to #10 AWG • Vinyl insulated ring and forked-tongued terminals, female disconnects, butt-type splice connectors CAT. NO.
Wire Termination Tools and Installation Kits The Shure-Stake® mechanism on mechanical ratchet tools and power tools prevents the dies from releasing the terminal until the proper compression has been completed. With this method, an operator achieves a reliable crimp every time. Thomas & Betts tooling techniques correctly match tools, wire size, and terminal to produce optimum mechanical and electrical performance.
Wire Termination — Sta-Kon® Wire Termination & Insulation Wire Termination Tools and Installation Kits Redesigned family of termination tools sets a new standard for manual crimping tools! Comfort Crimp Compression Tools Crimp-Assist ® foot provides stability when work surface leverage is needed to crimp larger connectors ® Color-coded die nests (left and right side) provided for proper crimping of insulated terminals Shure-Stake ® mechanism ensures a proper crimp every time The most comfortable crimp
Wire Termination Tools and Installation Kits WT2130A Ratchet Hand Tool Correct compression every time — the Shure-Stake® mechanism principle prevents opening of the handles until full staking action is completed. Installs self-insulated and non-insulated Sta-Kon® terminal series in the #26–#10 AWG wire range. Cat. No. For use with sta-kon® series WT1377 NW ring terminals Pkg. QTY. Cat. No.
Wire Termination — Sta-Kon® Wire Termination & Insulation Wire Termination Tools and Installation Kits Single operation to cut and strip at the same time! WT115A Toggle-Type Hand Tool SWS01/DWS02 Wire Stripping/Cutting Tools • Automatic adjustment to the diameter of the wire, with neither setting nor selection • Sharply cuts and strips insulator without damaging the conductors SWS01 • DWS02 is a doubleside stripper Description SWS01 DWS02 Single-Side Stripper Double-Side Stripper For use with sta-k
® • Shure-Stake® mechanism • Fully guarded foot pedal • Clear plastic safety guard over die area • Dies color coded to terminals • #26–#10 AWG wire range • Installs insulated and non-insulated terminals and disconnects Installing Dies for 12050 die Cat. No.
Wire Termination — Sta-Kon® Wire Termination & Insulation Wire Termination Tools and Installation Kits 11⁄2 tons of grip that weighs less than three pounds! Battery-Powered Crimping Tool — BAT22-6 T&B’s newest battery-powered tool is fast and portable for making highvolume and difficult-to-reach terminal installations in a snap. The Sta-Kon® BAT22-6 delivers 1.5 tons of crimping force with an easy, pushbutton trigger.
Wire Termination — Sta-Kon® Wire Termination & Insulation Wire Termination Tools and Installation Kits Crimps #22–#6 AWG terminals! BAIR22-6 Bench-Mounted Air Tool • 1.8 tons output force at 100 psi • Bench-mounted heavy-duty air tool • Short cycle time • Shure-Stake® mechanism • Foot actuated • Accepts T&B standard hand tool dies • Installs Sta-Kon® and Spec-Kon® terminals as well as ferrules and Dragon Tooth® connectors Cat. No. Pkg. qty.
Wire Termination — Sta-Kon® Wire Termination & Insulation Wire Termination Tools and Installation Kits Installs insulated and nonMilitary listed and 12 tons insulated Sta-Kon Terminals! of crimping power! ® 12-Ton Crimping Tool 12-Ton Hydraulic Head (Military Spec. MS25441-1) FORGED STEEL 13642M Cat. No.
Wire Termination Tools and Installation Kits 13810 Heavy-Duty Electric Hydraulic Pump with Shure-Stake® Control • Designed for use with singleacting cylinders and tools rated for 10,000-psi operation • Supplied with metal carrying case • 13620 hand switch and 13619 hydraulic hose, both sold separately, required for operation ............Specifications............. • Motor: 1⁄2 hp, 115V 50–60 Hz, 10 amps • Pumping Capacity: 170 cu. in./min. at 100 psi 32 cu. in./min. at 1,000 psi 25 cu. in./min.
Wire Termination — Sta-Kon® Wire Termination & Insulation Wire Termination Technical Information Platings/Finish Electroplated-Tin is standard finish. All others require minimum order quantities and are generally not stocked. Alternative platings are as follows: Gold, Silver, Tin-Alloys, Nickel or plain finish. See table (below) for specification information. Finish Gold Plate Nickel Plate Plain Finish Silver Plate Suffix Spec. Temp.
Wire Termination Technical Information The proper installation of terminals, splices and connectors is very important to the efficient performance of an electrical system. The properly installed connector will enable good conductivity through the termination. Certain basic requirements must be met to make a good termination.
Wire Termination — Sta-Kon® Wire Termination & Insulation Wire Termination Technical Information Critical information for determining the products you need! Terminal Type Nylon Terminals Nylon Butt Splices Nylon Parallel Splices All Nylon Disconnects (except .110 size) Heat-Shrinkable Terminals, Splices, Disconnects Vinyl Terminals and Splices Bare Terminals and Splices Wire Joints Hi-Temp Terminals and Splices Insulation Grip .
Wire Termination Technical Information Terminal Type Nylon Terminals Nylon Butt Splices Nylon Parallel Splice All Nylon Disconnects (except .110 size) Heat Shrinkable Terminals, Splices, Disconnects Vinyl Terminals and Splices Bare Terminals and Splices Wire Joints Hi-Temp Terminals and Splices Insulation Grip .
Wire Termination — Sta-Kon® Wire Termination & Insulation Wire Termination Technical Information Select the die numbers you need! terminal description Series Non-Insulated Terminals and Splices Tefzel®† Nylon Insulated Terminals and Splices Non-Insulated Flag Terminals D D D D E E E E F F F G G H H H J J K K L L M M RD RD RE RE RF RF RG RH RJ RK RL RM D E F G H J K L M 25000 Air Tool TBM6 Toggle Hand Tool TBM6S Toggle Hand Tool Die Cat. Nos.
AWG or AN Navy Shipboard† A dia. IN. cir. mil. area dia. IN. dia. mm 7 7 21 .010 ** .005 642 703 704 525 .025 .030 .032 .028 .635 .762 .813 .711 1 7 10 19 26 7 7 10 26 .032 .012 .010 .007 .006 ** .013 .010 .006 1,022 1,024 1,005 1,022 1,034 1,119 1,119 1,005 1,034 .032 .036 .040 .037 .039 .040 .038 .038 .042 .813 .914 1.016 .940 .991 1.016 .965 .965 1.067 1 7 16 19 41 7 .040 .016 .010 .009 .006 .016 1,624 1,624 1,608 1,624 1,630 1,779 .040 .049 .049 .046 .049 .048 1.016 1.245 1.245 1.
Wire Termination — Sta-Kon® Wire Termination & Insulation Wire Termination Technical Information AWG or AN Individual Strands Whole Conductor Navy Shipboard† No. dia. IN. cir. mil. area dia. IN. dia. mm 14 (7) 7 7 .043 .045 13,090 14,340 .130 .136 3.302 3.454 7 19 37 .049 .030 .021 16,510 16,510 16,510 .146 .148 .148 3.712 3.763 3.763 1 7 140 .144 .045 .010 20,820 14,340 14,070 .144 .136 .145 3.662 3.454 3.787 7 19 37 49 661 .061 .037 .027 .023 .
Wire Termination Technical Information Individual Strands Whole Conductor Navy Shipboard† No. dia. IN. cir. mil. area dia. IN. dia. mm 100 (61) 105 (259) 7 19 37 61 133 259 1,033 61 37x7 .123 .075 .053 .042 .028 .020 ** .040 ** 105,500 105,500 105,500 105,500 105,761 105,672 104,118 99,060 105,500 .368 .373 .374 .374 .423 .424 .432 .363 .410 9.343 9.476 9.502 9.502 10.721 10.772 10.971 9.216 10.
Wire Termination — Sta-Kon® Wire Termination & Insulation Wire Termination Technical Information G-54 MIL-T-7928 Cat. No.
Wire Termination Technical Information Note: All catalog numbers do not appear in this cross reference. This means it may not be available in one of the package options. CAT. NO. CAT. NO. CAT. NO. CAT. NO. CAT. NO. CAT. NO. CAT. NO.
Wire Termination — Sta-Kon® Wire Termination & Insulation Wire Termination Technical Information G-56 CAT. NO. CAT. NO. CAT. NO. CAT. NO. CAT. NO. CAT. NO. CAT. NO. CAT. NO.
Wire Termination Technical Information CAT. NO. CAT. NO. CAT. NO. CAT. NO. CAT. NO. CAT. NO. CAT. NO.
Shrink-Kon Heat-Shrinkable Tubing Protect against moisture, corrosion and abrasion! Wire Termination — Sta-Kon® Wire Termination & Insulation ® T&B has you covered when it comes to insulation! • Easy to use • Heat shrinkable • Products for heavy, medium and thin walls • Covers available for H-type taps and splices Shrink-Kon Heavy-Wall Heat-Shrinkable Insulators ® When it comes to moisture-proofing connections and terminations, T&B’s heat-shrinkable tubing, boots and end caps have proven themselves ove
Shrink-Kon Heat-Shrinkable Tubing ® ® More flexible than heavy-wall products, with excellent resistance to impact and abrasion. • Seals and protects cable splices and terminations • Thermoplastic adhesive liner guarantees complete environmental protection and insulation Shrink-Kon Thin Wall Tubing ® Manufactured from stabilized Polyolefin, these insulators are used to insulate bare Sta-Kon® and Blackburn® connectors and splices.
Shrink-Kon Heat-Shrinkable Tubing HS Series Wire Termination — Sta-Kon® Wire Termination & Insulation ® 3:1 Shrink Ratio • Made of thermally stabilized cross-linked polyolefin, enabling a recovered wall thickness greater than the cable jacket replaced • Withstands severe mechanical requirements of U.R.D.
Shrink-Kon Heat-Shrinkable Tubing ® Cat. No. HS16-12 HS16-12L HS16-12-4 HS12-6 HS12-6L HS12-6-4 HS6-1 HS6-1L HS6-1-4 HS4-30 HS4-30L HS4-30-4 HS40-400 HS40-400L HS40-400-4 HS500-1000 HS500-1000L HS500-1000-4 HS12-30* HS30-30* HS30-4* HS12-40* HS30-40* HS40-4-TB* Fits Any Listed or Certified Al or Cu Splice Min. Max. Nom. with Dim No Larger Than Expanded Recovered Recovered Std. I.D. I.D. Wall LENgth O.D. LENgth (in.) (in.) (in.) (in.) (in.) (in.) .35 .35 .35 .51 .51 .51 .75 .75 .75 1.10 1.10 1.10 1.50 1.
Shrink-Kon Heat-Shrinkable Tubing HSHR Series — High Shrink Ratio Wire Termination — Sta-Kon® Wire Termination & Insulation ® 6:1 Shrink Ratio • Accommodates a wide variety of connector shapes and configurations • Thermoplastic adhesive liner for complete environmental protection and insulation • Continuous operating temperature: -55° C to 110° C • Shrink temperature: 120° C • Flame retardant: UL94 – V0 HSHR Series Heavy-Wall Heat-Shrinkable Tubing CAT. NO. MIN.
Shrink-Kon Heat-Shrinkable Tubing HSFR Series — Flame-Retardant Heavy Wall ® • Insulates and protects electrical splices and terminations • High impact and abrasion resistance • Thermoplastic adhesive liner • Rated for 600V, 90° C continuous use. Continuous operating temperature: -55° C to 110° C • Shrink temperature of 120° C • Meets: UL® 486D, CSA 22.2 No. 198.2, ANSI C119.1, Western Underground Guide Nos. 2.4, 2.5, MIL-DTL-23053/15, IEEE 383 Vertical Flame Test, ANSI C37.20.
Shrink-Kon Heat-Shrinkable Tubing HSC Series End Caps Wire Termination — Sta-Kon® Wire Termination & Insulation ® 3:1 Shrink Ratio • Provides effective method for sealing cable ends, pipe conduit, etc.
Shrink-Kon Heat-Shrinkable Tubing HSB Series — Heat-Shrinkable Breakout Boots ® Wall Thickness of Body TL Wall Thickness of Leg • Boots for 2-, 3- and 4-way cable breakouts • Thermoplastic adhesive liner provides complete environmental protection and insulation D D • Meets ESI 09-11 L • Strain relief and mechanical protection • Continuous operating temperature: -55° C to 100° C • Shrink temperature of 135° C HSB Series Heat-Shrinkable Breakout Boots D CAT. NO.
Shrink-Kon Heat-Shrinkable Tubing HSMW Series — Medium-Wall Tubing Wire Termination — Sta-Kon® Wire Termination & Insulation ® 3:1 Shrink Ratio • More flexible than heavy-wall products • Seals and protects cable splices and terminations • High resistance to impact and abrasion • Shrink temperature of 120° C • Continuous operating temperature: -55° C to 110° C • Thermoplastic adhesive liner guarantees complete environmental protection and insulation HSMW Series Medium-Wall Heat-Shrinkable Tubing CAT.
Shrink-Kon Heat-Shrinkable Tubing CPO Series — Thin-Wall Tubing, Non-Lined ® • Flame-retardant, cross-linked polyolefin • Continuous operating temperature: -55° C to 135° C • Shrink temperature of 120° C • Meets UL 224, 125° C; CSA C22.2 No. 198.1, 125° C; MIL-DTL-23053/5 Class 1&2; AMS 3636 & 3637; DEF STAN 59-97, Issue 3, Type 2a CPO Series Thin-Wall Heat-Shrinkable Tubing CAT. NO. CPO63-_-_ CPO93-_-_ CPO125-_-_ CPO187-_-_ CPO250-_-_ CPO375-_-_ CPO500-_-_ CPO750-_-_ CPO1000-_-_ MIN. EXPANDED I.D. (IN.
Shrink-Kon Heat-Shrinkable Tubing Wire Termination — Sta-Kon® Wire Termination & Insulation ® Custom-Cut Length of Bulk Packaging — Thin-Wall Tubing To best meet your requirements for thin-wall heat-shrinkable tubing, Thomas & Betts welcomes the opportunity to cut bulk reels of tubing. Minimum order requirement is one standard bulk reel, and multiples thereof. See table for bulk reel length by size. Tubing cannot be cut smaller than 1⁄2".
Shrink-Kon Heat-Shrinkable Tubing CPO-A Series — Thin-Wall, Adhesive Lined ® • Adhesive lined for moisture-proof environmental seal • High 3:1 shrink ratio for covering irregularly shaped objects • Continuous operating temperature: -55° C to 110° C • Shrink temperature 120° C CPO-A Series Thin-Wall Heat-Shrinkable Tubing CAT. NO. CPO-A-125-48 CPO-A-187-48 CPO-A-250-48 CPO-A-375-48 CPO-A-500-48 CPO-A-750-48 MIN. MAX nominal EXPANDED RECOVERED RECOVERED CODE CABLE standard std. pkg. I.D. (IN.) I.D. (IN.
Shrink-Kon Heat-Shrinkable Tubing CHS Series — Clear Thin-Wall PVC Heat Shrink Wire Termination — Sta-Kon® Wire Termination & Insulation ® 2:1 Shrink Ratio • Clear shrink enables user to inspect die and crimp details after installation • Flexible PVC tubing is suitable for industrial and electronic applications • UL standard UL224, VW-1 rated • CSA standard C22.2 no. 198.
Shrink-Kon Splice Insulators and Insulating Covers Adhesive Insulating Covers ® • Voltage rating up to 600 • Workable from 14° F to 120° F A±1⁄8 • Maximum operating temperature of 176° F B±1⁄8 • No installing tools required • Also available in 10' rolls; consult customer service ⁄8±1⁄32 1 .................................... Specifications.................................... Electrical • Dielectric Constant: 3.
Shrink-Kon Splice Insulators and Insulating Covers Quick and easy insulation — no heat or adhesive required! Wire Termination — Sta-Kon® Wire Termination & Insulation ® Self-Fusing Insulation Tape • Just two layers form a moisture-proof, abrasion-resistant, dielectric seal • Easy-release, non-static-sensitive liner peels right off • Creates an immediate, permanent bond even when wet • Suitable for high- and low-voltage applications Typical Applications • Repair deteriorated insulation on cables and cond
Shrink-Kon Insulators and Insulating Covers Quick and dependable way to insulate and waterproof motor lead connections up to 5kV.
Shrink-Kon Splice Insulators and Insulating Covers Motor Stub Splice Insulators Wire Termination — Sta-Kon® Wire Termination & Insulation ® • Re-enterable motor stub insulator • Easy installation • No special tools required This innovative product has been designed to insulate motor stub splices quickly, easily, and dependably. It consists of a boot-type insulator with integral Ty-Rap® cable ties. To install, simply position the insulator over the bolted splice and tighten the cable ties.
Shrink-Kon Installation Tools ® Wire Termination — Sta-Kon® Wire Termination & Insulation Electric Heat Gun • UL® Listed • 600° F to 950° F heat range • 120VAC 60 Hz CAT. NO. DESCRIPTION wt1400 Dual-Temp. heat gun. 600° F/950° F, 1,300W, 120VAC, 60 Hz PKG. QTY. 1 Order multiple is std. pkg.
Shrink-Kon Installation Tools Installation Wire Termination — Sta-Kon® Wire Termination & Insulation ® 1 Connector Shrink Tubing 1 Remove any oil, grease, water, dirt, etc., by wiping the cable ends and connector. Remove all sharp edges and burrs from connector. Cable Cable Connector and Heat-Shrinkable Tubing prior to installation. 2 Center tubing over splice connector. 3 Use the light blue outer portion of the flame when using the SIT-1 torch.
Shrink-Kon Installation Tools ® Insulating and sealing of all 600V, in-line cable splices from #16 AWG through 1000 kcmil shall be done in accordance with the instructions provided with the Shrink-Kon® heat-shrinkable insulators, catalog series HS. Cost and Reliability of Heat-Shrinkable Tubing Compared to Tape The connector insulator must be made of thermally stabilized, homogeneous polyolefin having internally applied sealant.
Shield-Kon Shield Termination System Shield-Kon — Save time and money over traditional connection methods! Wire Termination — Sta-Kon® Wire Termination & Insulation ® ® Wherever shielded cables and wires are fitted, there is the problem of finding a permanent, repeatable, safe and quick connection of the braided shield.
Shield-Kon Shield Termination System Terminate shielded cable in seconds without heat or power! ® Once crimped, it provides a compact, lightweight, low-resistance, high-strength connection, which meets and exceeds the performance requirements of MIL-F-21608. The connector works equally well on braided, wrapped or foil shields and has the added advantage of being able to be used as a mid-span termination.
Shield-Kon Shield Termination System Maintains voltage and is easy to install! Shield-Kon RSK Connectors Wire Termination — Sta-Kon® Wire Termination & Insulation ® .11 BOTH SIDES ® C C How to use connector die and tool selection chart: 1. U se a calibrated measuring tool lightly over shield for most accurate measurement. Rotate shielded wire to pick up high spots on cable. Use “Shield Diameter” column to match the measured dimension. D D A EE 2. Select connector and die for ERG740 tool.
Shield-Kon Shield Termination System Installation that’s as easy as 1-2-3! ® Installation Procedure Standard Method Step 1 Use the standard method when the shielded cable or the inner conductors are embedded in a dielectric. Insulation Prepare shielded wire and ground wire insulation as shown. ⁄16" (11mm) 7 If two ground wires are required in a Shield-Kon® connection, twist both conductors before insertion into the connector.
Shield-Kon Shield Termination System Comfort and versatility! Wire Termination — Sta-Kon® Wire Termination & Insulation ® Shield-Kon Ergonomic Hand Tool for One-Piece Connectors ® • Robust construction: metallic frame, partially covered with plastic • Use with metal dies for low-, mediumor high-volume applications • All dies are easily interchangeable (to be ordered separately) • Parallel action crimp • ShureStake® mechanism: once pressing has commenced, the tool can be re‑opened only after successful c
Shield-Kon Shield Termination System ® • For mass production and medium to high volumes • Made of hardened steel — does not wear RSK-LEHRE Gauge • Only for the ERG740 hand tool • The Product Ref. is engraved on the upper part and on the lower part of the die set • Marked with a dot having the same color as the corresponding connector • Weight — approximately 2.6 oz. The choice of the appropriate connector and die set mainly depends on the size of the shielded cable.
Shield-Kon Shield Termination System Wire Termination — Sta-Kon® Wire Termination & Insulation ® Unique shield termination system gets the job done right! The Shield-Kon® two-piece shield termination system from Thomas & Betts consists of two sleeves: an inner sleeve with a smaller diameter, and an outer sleeve that has a larger diameter but is shorter and less hard than the inner sleeve. All inner and outer sleeves are color coded according to their size.
Shield-Kon Shield Termination System Quick and neat terminations made easy! ® Method 1: Standard GSC outer sleeve Outer insulator 1 Method 2: Fold Back Shielding GSB inner sleeve Shielding Outer insulator .50" (12.7 mm) Method 3: Large Insulation GSB inner sleeve .50" (12.7mm) Outer insulator Shielding 1.0" (25.4 mm) After stripping the shield (.50" in length), slip the outer sleeve over the outer insulation. If this is too big, slip the outer sleeve on, after technique described in Method 3.
Shield-Kon Shield Termination System Wire Termination — Sta-Kon® Wire Termination & Insulation ® Select connectors and dies in three easy steps! The choice of the appropriate combination of inner sleeve, outer sleeve and crimp tool/die will depend on the diameter of the dielectric. However, a direct correlation with the diameter of the dielectric is not possible, because several different inner sleeves can be combined with the same outer sleeve (according to the type of shield).
Shield-Kon Shield Termination System Stay grounded with easy-to-install connectors! Connector Inner and Outer Sleeves ® • Hard bronze inner sleeve is installed under braid • Soft bronze outer sleeve slips over the braid and ground wire • Length 5⁄16" • Length 1⁄4" • Tin plated per MIL-T-10727A • Tin plated per MIL-T-10727A TOOLS Cat. No. Color Code I.D. (IN.) O.D. (IN.) Military Spec. No. STD. PKG.
Shield-Kon Shield Termination System WT440 and WT540 Ratchet Hand Tools Wire Termination — Sta-Kon® Wire Termination & Insulation ® G-88 • Parallel-action hand tools • MIL specified • Frame, with the option of interchangeable steel dies • A versatile tool, one frame with a selection of dies covers the whole range of shield diameters in the Hexagonal Range • ShureStake® mechanism: once pressing has started, the tool can be re-opened only after successful completion of the crimping cycle • Packaging: wood
Shield-Kon Shield Termination System ® The design advantages are: • Positive selection of inner and outer sleeves and installing die by a complete color-coded system • A more reliable grounding termination because only one ground wire connection is made — conventional daisychain jumper method is eliminated • Smaller, more compact bundle is easy to inspect • Only one ground wire is required; however, additional ground wires may be used if needed • Smooth insulator protects conductor insulation Step 3 Po
Shield-Kon Shield Termination System Connectors come full circle with circular connectors! Wire Termination — Sta-Kon® Wire Termination & Insulation ® Two-Piece Connectors for Multiple Conductor Shielded Cable Connector and Die Selection in the Circular Range The choice of the appropriate combination of inner ring, outer ring and crimp tool/die depends on the overall diameter of the inner conductors (underneath the shield).
Shield-Kon Shield Termination System ® • 3.5-ton nominal pressure (output) • For two-piece Shield-Kon® terminals in the circular range • Coupling for quick assembly • Requires a 9,800-psi (approx. 690 bar) operating service pressure • Quick interchangeable steel dies (to be ordered separately) • Interlace die with 360° compression — provides uniform pressure around circumference of connector Cat. No.
Dragon Tooth Magnet Wire Termination System Splice, tap and terminate magnet wire quickly and easily! Wire Termination — Sta-Kon® Wire Termination & Insulation ® The tough, high-temperature insulation on magnet wire used by electrical motor and transformer manufacturers creates problems in splicing and terminating. The durability of magnet wire insulation has made dipsoldering or brazing extremely difficult without stripping the insulation.
Dragon Tooth Magnet Wire Termination System ® These connectors are made of copper alloy, tin plated, with a number of teeth on the inner surface. When compressed onto an insulated magnet wire, the sharp, hardened teeth penetrate both the insulation and oxide and bite into the conductor. An electrically sound, low-resistance connection is established as a result of the combination of high pressures at the edges of the teeth, and the sliding action between the teeth and the conductor.
Dragon Tooth Magnet Wire Termination System Wire Termination — Sta-Kon® Wire Termination & Insulation ® Splices for copper and aluminum magnet wire! Splices • Penetrate all standard copper and aluminum magnet wire insulations 1 • Perfect for heavy Formvar, poly-thermaleze, polyester and polyurethane insulations 2 C C E B B CAT. NO.
Dragon Tooth Magnet Wire Termination System Splices (continued) ® C C D D E** E B B C C See Note (a). CAT. NO. 10 11 10 210214MT 11 210MT14 210MT38 10 204210MT 11 204MT14 204MT38 AA B B Stud Size — ⁄4 ⁄8 1 3 — ⁄4 ⁄8 1 3 Dimensions (In.) A .63 B .63 C E .75 .25 .19* 1.00 1.44 .81 1.00 1.44 .81 .92 D — — — — 20,000–105,000 .08 .08 .94 1.03 .25 .25* 1.00 1.44 .91 1.00 1.44 .91 Circular Mil Area .10 .
Dragon Tooth Magnet Wire Termination System Secure connections easily! Ring Terminals Wire Termination — Sta-Kon® Wire Termination & Insulation ® D B B 1 E E C AA 2 CAT. No. 1 3 1 1 2 4 2 3 5 4 5 6 5 6 314125 314123 210219 210217 210216 204217 204212 210214–1 210214–2 210214–3 204210–1 204210–2 204210–3 204210–5 204210–1H 204210–3H 220017 220018 220021 220022 220025 220026 22R061** 22R081** 22R101** 22R086 22R106 22R146 Dimensions (In.
Dragon Tooth Magnet Wire Termination System Connectors for every application! ® D D B EE 1 C A 2 1 1 2 CAT. No. Stud Size A B C D E* Circular Mil Area Round Wire Range (AWG) 22F061** 22F081** 22F101** 22F066 22F086 22F106 210219F 210217F 210216F 6 8 10 6 8 10 6 8 10 .16 .16 .16 .25 .25 .25 .25 .25 .25 .32 .32 .32 .45 .45 .45 .45 .45 .45 .78 .78 .78 .91 .91 .91 .91 .91 .91 .30 .30 .30 .30 .30 .30 .30 .30 .30 .10 .10 .10 .13 .13 .13 .13 .13 .
Dragon Tooth Magnet Wire Termination System Wire Termination — Sta-Kon® Wire Termination & Insulation ® Additional Magnet Wire Ordering Information Quick and easy connections! Taps C 1. F or wire sizes and combinations other than shown, consult factory. 2. Maximum of two layers of conductors in each connector. 3. C onsult factory for gauging other than shown. 4. W hen terminating wires with an AWG size difference of four or more, samples should be tested in completed connections before using.
Dragon Tooth Magnet Wire Termination System Crimp with comfort! Ergonomic Manual Installation Tools ® • Fixed die tool • Incorporates the ergonomically designed Comfort Crimp® tool handles, which distribute the force more evenly across the hand ERG811 • Shure-Stake® mechanism ensures a complete crimp cycle before the tool releases • Rubberized thermoplastic handles combine maximum friction with a soft, comfortable feel that reduces muscle tension • Two-piece movable die nest provides easy connector remov
Dragon Tooth Magnet Wire Termination System 11⁄2 tons of grip that weighs less than three pounds! Wire Termination — Sta-Kon® Wire Termination & Insulation ® Battery-Powered Crimping Tool — BAT22-6 Easy to rotate with your wrist — delivers fast and effective crimping power. T&B’s newest battery-powered tool is fast and portable for making high-volume and difficult-to-reach terminal installations in a snap. The BAT22-6 delivers 1.5 tons of crimping force with an easy, pushbutton trigger.
Dragon Tooth Magnet Wire Termination System ® BAIR22-6 — Heavy-Duty Bench-Top Air Crimp Tool • Bench mounted for stability and operator control • Compact size, all-metallic construction • Delivers 1.8 tons of crimping force at 100 psi • Heavy-duty and installs wide range of Dragon Tooth® connectors .................................... Specifications.................................... • Height: 12" • Operating Pressure: 85–100 psi BAIR22-6 • Base: 8" Square • Weight: 17 lbs. Cat. No.
Dragon Tooth Magnet Wire Termination System Wire Termination — Sta-Kon® Wire Termination & Insulation ® Rugged and portable! Military listed and 12 tons of crimping power! 6-Ton Hydraulic Head 12-Ton Crimping Tool (Military Spec. MS25441-1) • Lightweight design—weighs less than 7 lbs. including dies • Includes steel carrying case • Tool carrying case included • Dies are ordered as a set (two pieces) 13642M .................................... Specifications....................................
Dragon Tooth Magnet Wire Termination System Crimp larger connectors easily! ® • Longer, slimmer profile enables easier access into tight spaces • Wider jaw opening eases crimping of larger connectors • Head made of forged steel and insulated with rubber boot • Steel carrying case is included • Longer, slimmer profile enables easier access into tight spaces .................................... Specifications....................................
Dragon Tooth Magnet Wire Termination System An easy-to-use reference guide for tools and connectors! Wire Termination — Sta-Kon® Wire Termination & Insulation ® Manual Connector 204210MT 204210S 204210SH 204210-1 204210-1H 204210-2 204210-3 204210-3H 204210-5 204212 204217 204MT14 204MT38 204T14 204T38 210214MT 210214S 210214-2 210214-3 210216, 210216F 210217, 210217F 210219, 210219F 210MT14 210MT38 214420 220001 220002-TB 220004 220005 220006 220015 220016 220017 220018 220019 220020 220021 220022 2200
