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G-32
Ferrules
Wire Termination — Sta-Kon
®
Wire Termination & Insulation
ØC
ØD
B
A
E
Insulated Ferrules
• Ferrules are the preferred alternative
to twisting wire stands or tinning the
wire end before terminating into a
terminal block
• Ferrules are thin-walled copper
tubes, which are mechanically
crimped onto the ends of
stranded wires
• They are easy to use — simply strip
the wire, slide the ferrule onto the
end of the wire and crimp
Features
• Ferrules ensure reliable electrical
connections when terminating
conductors in screw clamp
terminal blocks
• Fraying and breaking of wire
strands is prevented and the
possibility of an unreliable
connection is minimized
• Insulated ferrules prevent conductor
breakage due to bending, wire
stress or vibration, while facilitating
wire insertions into the terminal
block clamp
How to Apply a Ferrule
• Strip the insulation from the end of the wire and insert
into the insulated end of the ferrule
• Using the designated crimping tool, place the metal shaft
into the tool’s appropriate slot. Compress the tool to make
a crescent-shape depression along the length of the ferrule
• Insert the crimped ferrule into the terminal block
• Tighten the ferrule and wire into the terminal block
Materials
• High-conductivity copper
• Tin plating
• Meets emerging global standards, requiring wire-to-metric
style terminal block installations to be terminated with a “pin”
style terminal
• Vinyl insulated, nylon insulated, and non-insulated styles
• All styles offered in #22 AWG to #10 AWG and compatible
with existing Sta-Kon
®
tooling
CAT. NO.
CONDUCTOR SECTION
COLOR
DIMENSIONS INCHES/MM
INSTALLATION
TOOLING
PKG.
QTY.AWG MM
2
A B øC øD E
F4004 26 .14
Gray
.413/10.5 .236/6.0 .031/.80 .079/2.0 .010/.25 T3, ERG4 500
F4005 26 .14 .492/12.5 .315/8.0 .031/.80 .079/2.0 .010/.25 T3, ERG4 500
F4006 24 .25
Yellow
.413/10.5 .236/6.0 .031/.80 .079/2.0 .010/.25 T3, ERG4 500
F4007 24 .25 .492/12.5 .315/8.0 .031/.80 .079/2.0 .010/.25 T3, ERG4 500
F4008 22 .34
Purple
.413/10.5 .236/6.0 .031/.80 .079/2.0 .010/.25 T3, ERG4 500
F4009 22 .34 .492/12.5 .315/8.0 .031/.80 .079/2.0 .010/.25 T3, ERG4 500
F2020 20 .50
White
.453/11.5 .236/6.0 .043/1.1 .098/2.5 .006/.15 T1, T3 & ERG4 500
F2021 20 .50 .531/13.5 .315/8.0 .043/1.1 .098/2.5 .006/.15 T1, T3 & ERG4 500
F2022 20 .50 .610/15.5 .394/10.0 .043/1.1 .098/2.5 .006/.15 T1, T3 & ERG4 500
F2023 18 .75
Gray
.472/12.0 .236/6.0 .051/1.3 .110/2.8 .006/.15 T1, T3 & ERG4 500
F2024 18 .75 .551/14.0 .315/8.0 .051/1.3 .110/2.8 .006/.15 T1, T3 & ERG4 500
F2025 18 .75 .630/16.0 .394/10.0 .051/1.3 .110/2.8 .006/.15 T1, T3 & ERG4 500
F2026 18 .75 .709/18.0 .472/12.0 .051/1.3 .110/2.8 .006/.15 T1, T3 & ERG4 500
F2027 18 1.00
Red
.492/12.5 .236/6.0 .059/1.5 .118/3.0 .006/.15 T1, T3 & ERG4 500
F2028 18 1.00 .571/14.5 .315/8.0 .059/1.5 .118/3.0 .006/.15 T1, T3 & ERG4 500
F2029 18 1.00 .650/16.5 .394/10.0 .059/1.5 .118/3.0 .006/.15 T1, T3 & ERG4 500
F2030 18 1.00 .728/18.5 .472/12.0 .059/1.5 .118/3.0 .006/.15 T1, T3 & ERG4 500
F2031 16 1.50
Black
.571/14.5 .315/8.0 .071/1.8 .134/3.4 .006/.15 T1, T3 & ERG4 500
F2032 16 1.50 .650/16.5 .394/10.0 .071/1.8 .134/3.4 .006/.15 T1, T3 & ERG4 500
F2033 16 1.50 .728/18.5 .472/12.0 .071/1.8 .134/3.4 .006/.15 T1, T3 & ERG4 500
F2034 16 1.50 .965/24.5 .708/18.0 .071/1.8 .134/3.4 .006/.15 T1, T3 & ERG4 500
F2035 14 2.50
Blue
.591/15.0 .315/8.0 .091/2.3 .165/4.2 .006/.15 T1, T3 & ERG4 500
F2036 14 2.50 .748/19.0 .472/12.0 .091/2.3 .165/4.2 .006/.15 T1, T3 & ERG4 500
F2037 14 2.50 .984/25.0 .708/18.0 .091/2.3 .165/4.2 .006/.15 T1, T3 & ERG4 500
F2038 12 4.00
Gray
.889/17.5 .394/10.0 .114/2.9 .189/4.8 .008/.20 T3 & ERG4 500
F2039 12 4.00 .787/20.0 .472/12.0 .114/2.9 .189/4.8 .008/.20 T3 & ERG4 500
F2040 12 4.00 1.024/26.0 .708/18.0 .114/2.9 .189/4.8 .008/.20 T3 & ERG4 100
F2041 10 6.00
Yellow
.787/20.0 .472/12.0 .142/3.6 .244/6.2 .008/.20 T3 & ERG4 100
F2042 10 6.00 .984/25.0 .708/18.0 .142/3.6 .244/6.2 .008/.20 T3 & ERG4 100
F2043 8 10.00
Red
.827/21.0 .472/12.0 .181/4.6 .295/7.5 .008/.20 T3 & ERG4 100
F2044 8 10.00 1.063/27.0 .708/18.0 .181/4.6 .295/7.5 .008/.20 T3 & ERG4 100
F2045 6 16.00
Blue
.906/23.0 .472/12.0 .236/6.0 .346/8.8 .008/.20 ERG4 100
F2046 6 16.00 1.142/29.0 .708/18.0 .236/6.0 .346/8.8 .008/.20 ERG4 50
F2047 4 25.00
Yellow
1.142/29.0 .630/18.0 .295/7.5 .433/11.0 .008/.20 ERG4 50
F2048 4 25.00 1.220/31.0 .708/18.0 .295/7.5 .433/11.0 .008/.20 ERG4 50
F2049 4 25.00 1.378/35.0 .866/22.0 .295/7.5 .433/11.0 .008/.20 ERG4 50
F2050 2 35.00
Red
1.181/30.0 .630/16.0 .335/8.5 .492/12.5 .008/.20 ERG4 50
F2051 2 35.00 1.260/32.0 .708/18.0 .335/8.5 .492/12.5 .008/.20 ERG4 50
F2052 2 35.00 1.535/39.0 .984/25.0 .335/8.5 .492/12.5 .008/.20 ERG4 50
F2053 1/0 50.00
Blue
1.417/36.0 .787/20.0 .413/10.5 .591/15.0 .014/.35 ERG4 50
F2054 1/0 50.00 1.614/41.0 .984/25.0 .413/10.5 .591/15.0 .014/.35 ERG4 50
Ferrule dimensions conform to DIN 46228, Part 4.
A
B
E
øC øD