Full Product Manual

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G-98
Dragon Tooth
®
Magnet Wire Termination System
Wire Termination — Sta-Kon
®
Wire Termination & Insulation
Washers
• Teeth on the transition washers penetrate
aluminum and copper oxides
• Enables copper to aluminum connections to
be made in a bolted joint without the use of
inhibiting compounds
• Accommodates the difference in thermal
expansion between copper and aluminum,
and enhances the efficiency of bolted
grounding connections
Taps
Quick and easy connections!
Copper to aluminum connections!
Conductors
Crimped Height
B
D
E
C
A
B
A
CAT. NO.
STUD
SIZE (IN.)
DIMENSIONS (IN.)
CIRCULAR
MIL AREA
RECTANGULAR
WIRE RANGE (IN.)
PKG.
QTY.A B C D E* THICKNESS WIDTH
204T14
1
⁄4 1.62 1.22 .70 .50 .22 10,310–52,480 .090–.114 .090–.320 100
204T38
3
⁄8 1.62 1.22 .70 .50 .22 10,310–52,480 .090–.114 .090–.320 100
* Reference dimension. See installing die illustration for gauging.
CAT. NO.
BOLT SIZE
(IN.)
DIMENSIONS (IN.) RECOMMENDED
INSTALLING
TORQUE IN.-LBS.
PKG.
QTY.A B
FPW14
1
⁄4 .27 .68 50–80 250
FPW516
5
⁄16 .34 1.00 125–160 250
FPW38
3
⁄8 .43 1.00 160–240 250
FPW12
1
⁄2 .56 1.25 390–540 250
FPW58
5
⁄8 .68 1.40 540–730 250
WIRE SIZE
AWG
NOM. DIAMETER
CIRCULAR
MILSIN. MM
4/0 .4600 11.68 211,600
3/0 .4096 11.40 167,800
2/0 .3648 9.266 133,100
1/0 .3249 8.52 105,600
1 .2893 7.348 83,690
2 .2576 6.543 66,360
3 .2294 5.827 52,620
4 .2043 5.189 41,740
5 .1819 4.620 33,090
6 .1620 4.115 26,240
7 .1443 3.665 20,820
8 .1285 3.264 16,510
9 .1144 2.906 13,090
10 .1019 2.588 10,380
11 .0907 2.30 8230
12 .0808 2.05 6530
13 .0720 1.83 5180
14 .0641 1.63 4110
15 .0571 1.45 3260
16 .0508 1.29 2580
17 .0453 1.15 2050
18 .0403 1.02 1620
19 .0359 0.912 1290
20 .032 .813 1020
21 .0285 .724 812
22 .0253 .643 640
23 .0226 .574 511
24 .0201 .511 404
WIRE SIZE
AWG
NOM. DIAMETER
CIRCULAR
MILSIN. MM
1/64 .0156 3/16 .1875
1/32 .0312 13/64 .2031
3/64 .0469 7/32 .2188
1/16 .0625 15/64 .2344
5/64 .0784 1/4 .25
3/32 .0938 — —
7/64 .1094 17/64 .2656
1/8 .125 9/32 .2812
9/64 .1406 19/64 .2969
5/32 .1562 5/16 .3125
11/64 .1719 211/64 .3281
11/32 .3438 33/64 .5156
23/64 .3594 17/32 .5312
3/8 .375 35/64 .5469
25/64 .3906 9/16 .5625
13/32 .4062 37/64 .5781
27/64 .4219 19/32 .5938
7/16 .4375 39/64 .6094
29/64 .4531 5/8 .625
15.32 .4688 41/64 .6406
31/64 .4844 21/32 .6562
1/2 .5 43/64 .6719
Note: Multiply inches x 25.4 to get millimeters.
Example: .5" x 25.4 = 12.7 mm.
Additional Magnet Wire
Ordering Information
1. For wire sizes and combinations other than shown,
consult factory.
2. Maximum of two layers of conductors in each connector.
3. Consult factory for gauging other than shown.
4. When terminating wires with an AWG size difference of
four or more, samples should be tested in completed
connections before using.
Conversion of AWG to Circular Mils
Decimal Equivalents
Note: Wire sizes and combinations shown have been tested to and meet or exceed Thomas & Betts specifications.
Connectors may be suitable for other wire sizes or combinations. Thomas & Betts sells these connectors with the
understanding that the user will perform necessary tests to determine their suitability for the intended purpose.
STUD SIZE #6 #8 #10
1
⁄4"
5
⁄16"
3
⁄8"
1
⁄2"
Hole Dia. .143 .169 .196 .260 .323 .386 .516
C
A
A
Lug or
Bus Bar
Plain Steel
Washer
Steel Bolt
& Nut
Transition
Washer
Bus Bar
or Lug
Plain Steel Washer
B
B
D
E
Crimped Height
Conductors