OPERATOR'S MANUAL MODEL #100424 27 TON FULL BEAM LOG SPLITTER REGISTER YOUR PRODUCT ONLINE SERIAL NO. LABEL at championpowerequipment.com or visit championpowerequipment.com READ AND SAVE THIS MANUAL. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do so could result in serious injury. This manual should remain with the product.
100424 - 27 TON FULL BEAM LOG SPLITTER TABLE OF CONTENTS Introduction ................................................ 3 Safety Definitions ....................................... 3 TABLE OF CONTENTS Maintenance Schedule ......................................... 21 Storage .................................................. ... 21 Log Splitter Storage ....................................... ..... 21 Engine Stored for Less than 30 Days .................... ..... 21 Important Safety Instructions ..........
INTRODUCTION 100424 - 27 TON FULL BEAM LOG SPLITTER INTRODUCTION SAFETY DEFINITIONS Congratulations on your purchase of a Champion Power Equipment (CPE) product. CPE designs, builds, and supports all of our products to strict specifications and guidelines. With proper product knowledge, safe use, and regular maintenance, this product should bring years of satisfying service. The purpose of safety symbols is to attract your attention to possible dangers.
IMPORTANT SAFETY INSTRUCTIONS 100424 - 27 TON FULL BEAM LOG SPLITTER IMPORTANT SAFETY INSTRUCTIONS ! WARNING California Proposition 65: This product contains chemicals and produces exhaust known to the State of California to cause cancer, birth defects and other reproductive harm. ! DANGER Rotating parts can entangle hands, feet, hair, clothing and/ or accessories. Traumatic amputation or severe laceration can result. Keep hands and feet away from rotating parts. Tie up long hair and remove jewelry.
IMPORTANT SAFETY INSTRUCTIONS 100424 - 27 TON FULL BEAM LOG SPLITTER ! WARNING Projectile Hazard Pieces of log may be ejected from the splitter while operating. Wear ANSI approved safety glasses when operating. Be alert. ! WARNING Keep Operator Work Zone Clear ! CAUTION Parts of the hydraulic circuit (cylinder, pump, valve-body, hoses) can become very hot during operation. ! WARNING In most states towing on public streets is either prohibited or would require further licensing or modifications.
IMPORTANT SAFETY INSTRUCTIONS 100424 - 27 TON FULL BEAM LOG SPLITTER – Gasoline expands or contracts with ambient temperatures. Never fill the gasoline tank to full capacity, as gasoline needs room to expand if temperatures rise. When adding or removing gasoline: Turn the engine off and let it cool for at least two minutes before removing the gasoline cap. Loosen the cap slowly to relieve pressure in the tank. Only fill or drain gasoline outdoors in a well-ventilated area.
100424 - 27 TON FULL BEAM LOG SPLITTER Preparation 1. Be thoroughly familiar with all controls and with proper use of the equipment. 2. Safety Gear: 2a. Always wear safety shoes or heavy boots when operating the machine. 2b. Always wear safety glasses or goggles when operating the machine. 2c. Never wear jewelry or loose-fitting clothing that might become entangled in moving or rotating parts of the machine. 3. Make sure the splitter is on a level surface.
100424 - 27 TON FULL BEAM LOG SPLITTER IMPORTANT SAFETY INSTRUCTIONS Safety Symbols These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement. SYMBOL MEANING Read Operator’s Manual. To reduce the risk of injury, user must read and understand operator’s manual before using this product. Eye and Ear Protection.
100424 - 27 TON FULL BEAM LOG SPLITTER SYMBOL IMPORTANT SAFETY INSTRUCTIONS MEANING Always keep feet away from the wedge and the ram. Moving parts can crush or cut. Hot Surface. To reduce the risk of injury or damage, avoid contact with any hot surface Open Flame alert. Fuel and its vapors are extremely flammable and explosive. Keep fuel away from smoking, open flames, sparks, pilot lights, heat, and other ignition sources. Hold logs on sides when loading.
CONTROLS AND FEATURES 100424 - 27 TON FULL BEAM LOG SPLITTER CONTROLS AND FEATURES Read this operator’s manual before operating your log splitter. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Log Splitter 4 5 3 6 7 2 8 11 1 10 12 13 9 1. 2 in. (5.1 cm) Ball Coupler – For towing the log splitter behind your vehicle. 7. Log Catchers 2. Hydraulic Cylinder – 3.9 in. bore (10 cm) × 22.6 in. (57.5 cm) stroke.
ASSEMBLY 100424 - 27 TON FULL BEAM LOG SPLITTER ASSEMBLY If your log splitter is already assembled, skip the assembly instructions in this manual. 42 If unassembled, please read and follow these instructions. If you have any questions regarding the assembly of your log splitter, call our Technical Support Team at 1-877-338-0999. Please have your serial number and model number available. 38 40 37 Open Shipping Crate " NOTICE 1. Set the shipping crate on a solid, flat surface 2.
ASSEMBLY 100424 - 27 TON FULL BEAM LOG SPLITTER 4. Block the wheels to prevent the frame from rolling. 6) Install the Engine and Hoses 5. Pivot the beam to the horizontal position and secure it with the lock pin (54) and R-clip (56) through the tow bar. " NOTICE High Pressure Hose – This is the only hose with steel connectors crimped on both ends. 54 – One end connects to the control valve (sealed with thread seal tape). 56 – Other end connects to the top of the pump (sealed by O-Ring).
ASSEMBLY 100424 - 27 TON FULL BEAM LOG SPLITTER A 7) Install the Log Catchers 1. Attach large log catcher (23) to side of beam with four M10 × 15 bolts (20), Ø10 lock washers (21), and Ø10 washers (22). 20 21 23 22 B 2. Attach small log catcher (25) (opposite side from engine) to the beam with two M10 × 30 bolts (24), Ø10 washers (22), Ø10 lock washers (21) and M10 nuts (26). " NOTICE 24 The swivel nut end of the high pressure hose connects to the pump outlet.
ASSEMBLY 100424 - 27 TON FULL BEAM LOG SPLITTER 3. Using a funnel, add up to 0.6 qt. (0.6 L) of oil and replace oil fill cap/dipstick. DO NOT OVERFILL. 4. Check engine oil level daily and add as needed. OIL DIP STICK VARILLA DEL ACEITE JAUGE D'HUILE MAX MIN DRAIN BOLT PERNO DE DRENAJE BOULON DE VIDANGE " NOTICE Synthetic oil may be used after the 5 hour initial breakin period. Using synthetic oil does not increase the recommended oil change interval.
ASSEMBLY 100424 - 27 TON FULL BEAM LOG SPLITTER ! WARNING DO NOT remove the hydraulic oil fill cap when the engine is running or hot. Hot oil can escape causing severe burns. Always allow the log splitter to cool completely before removing the hydraulic oil cap. High fluid pressure and temperatures are created in the hydraulic log splitters. Hydraulic fluid will escape through a pin-size hole opening and can puncture skin and cause severe blood poisoning.
ASSEMBLY 100424 - 27 TON FULL BEAM LOG SPLITTER " NOTICE Our engines work well with 10% or less ethanol blend gasoline. When using ethanol-gasoline blends there are some issues worth noting: – Ethanol-gasoline blends can absorb more water than gasoline alone. – These blends can eventually separate, leaving water or a watery goo in the tank, fuel valve and carburetor.
OPERATION 100424 - 27 TON FULL BEAM LOG SPLITTER " NOTICE For Vertical Operation: – Remove the beam lock-pin from the beam bracket – Use handle on cylinder to rotate beam to vertical position. – Insert beam lock-pin in the pivot bracket. " NOTICE Keep choke lever in “Choke” position for 2 pulls of the recoil starter. After second pull, move choke lever to the “Run” position for up to the next 3 pulls of the recoil starter.
OPERATION 100424 - 27 TON FULL BEAM LOG SPLITTER Log Splitter Operation 1. ALWAYS wear ear and eye protection, protective clothing and safety gear. " NOTICE The cylinder stroke is designed so the wedge stops approximately 1.5 in. (3.8 cm) from the end plate. Operation at High Altitude 2. Block tires and ensure support leg is secure to prevent unintended movement of the log splitter during operation. 3. Set log splitter in either the horizontal or vertical position.
MAINTENANCE 100424 - 27 TON FULL BEAM LOG SPLITTER MAINTENANCE Changing the Engine Oil Make certain that the log splitter is kept clean and stored properly. Only operate the unit on a flat, level surface in a clean, dry operating environment. DO NOT expose the unit to extreme conditions, excessive dust, dirt, moisture or corrosive vapors. Inspect all air vents and cooling slots to ensure that they are clean and unobstructed. Change oil when the engine is warm.
MAINTENANCE 100424 - 27 TON FULL BEAM LOG SPLITTER 6. Firmly re-install the plug. 7. Attach the spark plug cable to the spark plug. Cleaning the Air Filter 1. Using your fingers, unscrew the thumb screws of the top holes of the air filter cover. 2. Remove the plastic outer casing. 3. Remove the foam element. 4. Wash in liquid detergent and water. Squeeze thoroughly dry in a clean cloth. 5. Saturate in clean engine oil. 6. Squeeze in a clean, absorbent cloth to remove all excess oil. 7.
STORAGE 100424 - 27 TON FULL BEAM LOG SPLITTER 7. Turn the fuel valve to the “ON” position, and start the engine. Purge the air from the system by extending and retracting the wedge several times until the motion is smooth. 8. Check the hydraulic oil level using the sight glass. Add 1 - 1.5 gal (3.8 – 5.7 L) of hydraulic oil, so the oil level is visible in the sight glass (C). 9. Dispose of used oil at approved recycling locations in accordance with Federal, State, Local or Provincial regulations.
100424 - 27 TON FULL BEAM LOG SPLITTER STORAGE 3. To extend the fuel storage life add a properly formulated fuel stabilizer to the tank. 4. Ensure the fuel valve is in the “OFF” position. Engines Stored for Over 30 Days 1. Add a properly formulated fuel stabilizer to the tank. 2. Run the engine for a few minutes so the treated fuel cycles through the fuel system and carburetor. 3. Turn the fuel valve to the “Off” position. 4. Let the engine run until fuel starvation has stopped the engine.
SPECIFICATIONS 100424 - 27 TON FULL BEAM LOG SPLITTER SPECIFICATIONS Hydraulic Oil System Capacity ........................................... 5 gal. (18.9 L) Log Splitter Specifications Ram Force ................................................. 27 Ton For year round use in warmer climates (always ABOVE 32˚F/ 0˚C): Cycle Time ............................................ 11 seconds – ISO 32 Hydraulic Tank Capacity ........................... 4 gal (15.
9 2 8 37 10 3 38 11 7 (A) 4 12 39 (B) 13 14 5 15 6 36 1 40 35 16 39 41 42 26 22 22 21 25 21 33 13 43 26 32 45 44 2 31 (D) TO(D) 30 20 22 21 23 24 53 3 29 46 52 34 51 (C) 28 47 48 50 (F) 6 27 49 TO(E) TO(C) TO(A) 18 83 84 19 17 82 54 81 80 57 58 78 79 67 59 22 56 72 65 66 73 70 66 67 55 74 (E) 51 75 76 77 TO(B) 22 TO(F) 71 69 60 56 68 67 66 61 63 64 2 3 65 62 100424 - 27 TON FULL BEAM LOG SPLITTER SPECIFICATION
SPECIFICATIONS 100424 - 27 TON FULL BEAM LOG SPLITTER Parts List # Part Number Description Qty. # Part Number Description Qty. 36 GB/T 57832000(M10×25) Bolt M10 × 25 4 1 PMJ25M-01-00 Beam 1 2 GB/T 889.1-2000(M12) Lock Nut M12 6 3 GB/T 95-2000(Ø12) Washer Ø12 5 37 PMJ22J-05-02 Axle Cap 2 4 PMJ25M-02-00 Wedge Slide 1 2 Bolt M12 × 75(12.9) 1 GB/T 94591988(M20×1.5) Slotted Nut M20 × 1.
SPECIFICATIONS 100424 - 27 TON FULL BEAM LOG SPLITTER # Part Number Description Qty. 72 PMJ22G-27 Gear Pump Stand 1 73 ASME B18.2.1 1996 Bolt 5/16 in.-24 × 1 in.
30 1 133 132 108 131 130 121 11 2 14 129 128 3 127 4 126 5 134 15 6 135 7 20 16 136 8 21 125 9 10 22 17 23 20 11 18 24 112 99 12 25 112 99 79 19 124 46 79 123 122 13 26 27 45 44 43 42 41 40 28 29 138 42 141 140 139 118 117 116 50 49 48 47 31 11 51 32 109 33 53 54 108 111 112 113 114 115 55 52 34 11 107 56 106 110 119 35 57 36 58 104 59 61 62 105 103 60 69 63 137 37 64 68 65 66 70 38 71 67 72 74
SPECIFICATIONS 100424 - 27 TON FULL BEAM LOG SPLITTER Engine Parts List # Part Number 1 1.5789.0608 2 22.061100.00.1 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 21.061005.00 2.10.003 21.061001.01 45.060003.00 45.060002.00 45.060009.00 45.060007.00 45.060008.00 1.5789.0612 27.080100.05.48 2.05.002 21.061300.00 2.02.006 83.060001.01 27.080001.00 24.120100.06 19 2.11.001 20 2.03.020.1 21 22 23 24 25 21.110100.00 21.110013.00 21.110011.00 21.110012.01 23.080600.00 26 2.08.037 27 2.03.016 28 27.030100.
SPECIFICATIONS 100424 - 27 TON FULL BEAM LOG SPLITTER # Part Number 85 21.020002.01 86 87 88 89 90 91 92 93 94 95 96 24.021000.00 21.020001.00 1.5789.0615 2.01.010 26.100001.00 1.16674.0510 1.848.05 1.93.05 24.101202.00 46.101300.05 1.818.0406 97 1.9074.4.0510 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 24.101000.00 1.93.06 1.6175.08 1.848.08 1.93.08 26.010100.01 2.01.009 24.130002.00 23.130001.00 22.130003.00 27.131000.04 27.131000.09 21.130004.00 21.130100.00 24.091100.01 1.
TROUBLESHOOTING 100424 - 27 TON FULL BEAM LOG SPLITTER TROUBLESHOOTING Problem Engine will not start. Engine will not start; Engine starts but runs roughly. Engine shuts down during operation. Engine cannot supply enough power or overheating. Wedge movement is slow or erratic. Oil leak from cylinder. Wedge will not extend or retract. Excessive bouncing while towing. Cause Solution No fuel. Add fuel. Faulty spark plug. Replace spark plug. Unit loaded during start up. Remove load from unit.
WARRANTY WARRANTY* CHAMPION POWER EQUIPMENT 2 YEAR LIMITED WARRANTY Warranty Qualifications Champion Power Equipment (CPE) will register this warranty upon receipt of your Warranty Registration Card and a copy of your sales receipt from one of CPE’s retail locations as proof of purchase. Please submit your warranty registration and your proof of purchase within ten (10) days of the date of purchase.
Champion Power Equipment, Inc. (CPE), The United States Environment Protection Agency (U.S. EPA.) and the California Air Resources Board (CARB) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) emission regulations.
EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (for other states, 1997 and later model year engines). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter. 2.
EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine) Systems covered by this warranty Fuel Metering System Fuel regulator, Carburetor and internal parts Air Induction System Air cleaner, Intake manifold Ignition System Spark plug and parts, Magneto ignition system Exhaust System Exhaust manifold, catalytic converter Miscellaneous Parts Tubing, Fittings, Seals, Gaskets, and Clamps associated with these listed systems.