OPERATOR'S MANUAL MODEL #100519 6250W Open Frame Inverter REGISTER YOUR PRODUCT ONLINE at championpowerequipment.com or visit championpowerequipment.com SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do so could result in serious injury. This manual should remain with the product.
100519 - 6250W Open Frame Inverter TABLE OF CONTENTS Introduction................................................. 3 Table of Contents Maintenance.............................................. 23 Cleaning the Generator......................................... 23 Changing the Engine Oil........................................ 24 Safety Definitions........................................ 3 Cleaning and Adjusting the Spark Plug.................... ..... 24 Important Safety Instructions...................
Introduction 100519 - 6250W Open Frame Inverter INTRODUCTION SAFETY DEFINITIONS Congratulations on your purchase of a Champion Power Equipment (CPE) product. CPE designs, builds, and supports all of our products to strict specifications and guidelines. With proper product knowledge, safe use, and regular maintenance, this product should bring years of satisfying service. The purpose of safety symbols is to attract your attention to possible dangers.
100519 - 6250W Open Frame Inverter IMPORTANT SAFETY INSTRUCTIONS WARNING Cancer and Reproductive Harm – www.P65Warnings.ca.gov DANGER Generator exhaust contains carbon monoxide, a colorless, odorless, poisonous gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death. If you start to feel dizzy or weak, get to fresh air immediately. OPERATE GENERATOR OUTDOORS ONLY IN A WELL VENTILATED AREA AND POINT EXHAUST AWAY.
100519 - 6250W Open Frame Inverter WARNING Important Safety Instructions CAUTION Spark from removed spark plug wire can result in fire or electrical shock. Start the generator and allow the engine to stabilize before connecting electrical loads. When servicing the generator: Connect electrical equipment in the off position, and then turn them on for operation. Disconnect the spark plug wire and place it where it cannot contact the plug or any other metal object.
100519 - 6250W Open Frame Inverter Fuel Safety Important Safety Instructions When operating the generator: DANGER GASOLINE AND GASOLINE VAPORS ARE HIGHLY FLAMMABLE AND EXPLOSIVE. Fire or explosion can cause severe burns or death. Gasoline and gasoline vapors: – Gasoline is highly flammable and explosive. – Gasoline can cause a fire or explosion if ignited. – Gasoline is a liquid fuel but it’s vapors can ignite.
Important Safety Instructions 100519 - 6250W Open Frame Inverter Safety Labels These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement. C D B A Top Muffler Side LABEL DESCRIPTION 1385-L-SF-C DANGER PELIGRO DANGER Using a generator indoors CAN KILL YOU El uso de un generador en IN MINUTES.
100519 - 6250W Open Frame Inverter Important Safety Instructions Safety Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product. SYMBOL MEANING Read Operator’s Manual. To reduce the risk of injury, user must read and understand operator’s manual before using this product. Clearance. Keep all objects at least 5 feet from generator.
Important Safety Instructions 100519 - 6250W Open Frame Inverter Operation Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product. SYMBOL MEANING SYMBOL MEANING ON Low Oil STOP or OFF Circuit Breaker Reset: Push Choke. Pull choke knob to “CHOKE” position. Neutral Bonded to Frame.
Important Safety Instructions 100519 - 6250W Open Frame Inverter Quick Start Label Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.
Controls and Features 100519 - 6250W Open Frame Inverter CONTROLS AND FEATURES Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator 1 12 2 11 3 4 10 5 6 7 8 9 1. Reversal Valve 8. Oil Fill Cap/Dipstick – Used to check and fill oil level. 2. Folding Handle – Used to move unit by lifting and rolling on wheels. Do not use to lift or carry the unit. 9.
Controls and Features 100519 - 6250W Open Frame Inverter Control Panel 3 4 1 5 2 A C 6 7 B 8 9 1. Engine Switch – Used to put in START mode or STOP the generator. 2. Economy Mode Switch – Enables/disables automatic idle control. RECEPTACLES A 3. Choke – Used to start a cold engine. 4. Intelligauge – Four mode digital meter for displaying voltage, frequency (hertz), run time, and total run time. B 5. AC Overload Reset Button – Used to re-energize receptacles after overload fault. 6.
Controls and Features 100519 - 6250W Open Frame Inverter Intelligauge Four mode digital meter for displaying voltage, frequency (hertz), run time, and total run time. The LCD displays each mode by pressing the button below the display. MODE BUTTON MODE DESCRIPTION Output voltage of the generator. Voltage (V) Example: 120 volts Output frequency in hertz. Frequency (F) Example: 60.
Controls and Features 100519 - 6250W Open Frame Inverter FCC Statement Parts Included 1. This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: Accessories Flexible Oil Funnel.................................................................. 1 1a. This device may not cause harmful interference. Dual 2.4A Port USB Adapter................................................... 1 1b.
Assembly 100519 - 6250W Open Frame Inverter ASSEMBLY Install the Wheel Kit Your generator requires some assembly. This unit ships from our factory without oil. It must be properly serviced with fuel and oil before operation. If you have any questions regarding the assembly of your generator, call our Technical Support Team at 1-877-338-0999. Please have your serial number and model number available. CAUTION The wheel kit is not intended for over-the-road use. Install the Wheels 1.
Assembly 100519 - 6250W Open Frame Inverter Install the Handle 1. Place the generator on a flat, level surface. 1. Place the handle (F) over the mounting channel on the frame. 2. Secure the handle to the frame using the four flange bolts (G). 2. Remove oil fill cap/dipstick to add oil. 3. Using a funnel, add up to 37.2 fl. oz. (1.2 qt.) of oil (not included) and replace oil fill cap/dipstick. DO NOT OVERFILL. G F 4. Check engine oil level at every use and add as needed.
Assembly 100519 - 6250W Open Frame Inverter NOTICE The first 5 hours of run time are the break-in period for the unit. During the break in period stay at or below 50% of the running watt rating and vary the load occasionally to allow stator windings to heat and cool. Adjusting the load will also cause engine speed to vary slightly and help seat piston rings. After the 5 hour break-in period, change the oil. MAX MAX NOTICE Synthetic oil may be used after the 5 hour initial break-in period.
Operation 100519 - 6250W Open Frame Inverter WARNING Pouring gasoline too fast through the fuel screen may result in gasoline splashing over the generator and operator while filling. NOTICE The generator engine works well with 10% or less ethanol blend gasoline. When using ethanol-gasoline blends there are some issues worth noting: – Ethanol-gasoline blends can absorb more water than gasoline alone.
Operation 100519 - 6250W Open Frame Inverter WARNING 5. Pull the choke to the “CHOKE” position. During operation the muffler and exhaust fumes will become hot. If adequate cooling and breathing space are not supplied, or if the generator is blocked or enclosed, temperatures can become extremely heated and may lead to fire.
Operation 100519 - 6250W Open Frame Inverter NOTICE For gasoline restarts with hot engine in hot ambient temperature > 86°F (30°C), keep the choke in “CHOKE” position for only 1 pull of the recoil starter. After first pull, press choke to the “RUN” position for 3 more pulls of the recoil starter. Too much choke leads to spark plug fouling/ engine flooding due to lack of incoming air. This will cause the engine not to start.
Operation 100519 - 6250W Open Frame Inverter 5. Plug in and turn on the next item. 6. Allow the engine to stabilize. 7. Repeat steps 5-6 for each additional item. NOTICE Never exceed the specified capacity when adding loads to the generator. Eco Mode ON GFCI Your generator is equipped with ground fault circuit interrupter (GFCI) receptacles. In the event of a ground fault, a GFCI trips automatically to stop the flow of electricity and prevent serious injury.
Operation 100519 - 6250W Open Frame Inverter Battery Charging 3. Press the engine switch to the “OFF” position. 1. Before connecting the battery charging cable (included) to a battery that is installed in a vehicle, disconnect the vehicle battery ground cable from the negative (–) battery terminal. 2. Plug the battery charging cable into the 12V DC receptacle of the generator. 3. Connect the red (+) battery charger lead to the red (+) battery terminal. 4.
Maintenance 100519 - 6250W Open Frame Inverter The part number and recommended minimum altitude for the application of the high altitude carburetor main jet is listed in the following table. In order to select the correct high altitude main jet it is necessary to identify the carburetor model. For this purpose, a code is stamped on the side of the carburetor. Select the correct high altitude jet part number corresponding to the carburetor code found on your particular carburetor. Carb. Code High Alt.
Maintenance 100519 - 6250W Open Frame Inverter Changing the Engine Oil Change oil when the engine is warm. Refer to the oil specification to select the proper grade for your operating environment. 3. Inspect the electrode on the plug. It must be clean and not worn to produce the spark required for ignition. 4. Make certain the spark plug gap is 0.028-0.031 in. (0.7-0.8 mm). 1. Unclip the quick drain oil tube from behind the panel and remove the oil drain cap. SPARK PLUG GAP 5.
Maintenance 100519 - 6250W Open Frame Inverter Cleaning the Spark Arrestor 1. Allow the engine to cool completely before servicing the spark arrestor. 2. Remove the two or three screws (varies by model) holding the cover plate which retains the spark arrestor to the muffler. 3. Remove the spark arrestor screen. 4. Carefully remove the carbon deposits from the spark arrestor screen with a wire brush. Technical Support Team at 1-877-338-0999 for all other service and/or adjustment needs.
Storage 100519 - 6250W Open Frame Inverter STORAGE DANGER Gasoline vapors are highly flammable and extremely explosive. Fire or explosion can cause severe burns or death. Only fill or drain fuel outdoors in a well-ventilated area. DO NOT pump gasoline directly into the generator. Use an approved container to transfer the fuel to the generator. Never use a gasoline container, gasoline tank, or any other fuel item that is damaged or appears damaged. DO NOT overfill the gasoline tank.
100519 - 6250W Open Frame Inverter Storage Removing from Storage If the generator has been improperly stored for a long period of time with gasoline in the gasoline tank and/or carburetor, all fuel must be drained and the carburetor must be thoroughly cleaned. This process involves technically advanced tasks. For assistance please call our Technical Support Team at 1-877-338-0999.
Specifications 100519 - 6250W Open Frame Inverter SPECIFICATIONS Oil Specifications DO NOT OVERFILL. Generator Specifications Generator Model......................................... 100519 Type.. ........................................... *See chart below Capacity....................................... 37.2 fl. oz. (1.2 qt.) Start Type................................................. Manual Recommended Engine Oil Type Watts (Starting/Running)............................
Specifications 100519 - 6250W Open Frame Inverter 94 Parts Diagram 29
Specifications 100519 - 6250W Open Frame Inverter Parts List # Part Number Description Qty. 1 18100-Y9X0310-H300 Muffler Assembly 2 18001-Z080110-0000 Exhaust Outlet Gasket 2 3 90001-0816-03 Flange Bolt, M8 x 16, Black Zinc 4 90303-0800-33 5 # Part Number Description Qty.
Specifications 100519 - 6250W Open Frame Inverter # Part Number Description Qty. # Part Number 56 35680-Y9X0210-Q200 Control Box 1 57 54110-Y9X0310-H700 Handle, Ø28 x 1.
57 73 59 58 72 60 71 65 61 82 66 62 69 64 63 66 68 81 83 67 70 12 1 4 2 7 60 9 3 7 74 60 60 14 60 8 75 5 60 10 6 11 76 44 10 42 43 6 77 59 46 45 78 21 47 41 79 21 25 7 80 24 25 50 8 16 49 51 56 55 54 53 23 20 48 52 7 37 27 39 46 45 6 22 19 26 40 38 52 6 13 17 19 36 50 84 15 39 51 56 55 54 53 85 18 35 87 34 86 30 30 29 28 32 31 33 100519 - 6250W Open Frame Inverter Specifications Engine Parts Diagram 32
Specifications 100519 - 6250W Open Frame Inverter Engine Parts List # Part Number Description Qty. 1 12032-Z080110-0100 Cylinder Head Cover Bolt Subassembly, Blue White Zinc 2 12034-Z080110-0099 Cylinder Head Cover Gasket Subassembly, Blue White Zinc 1 Cylinder Head Cover Subassembly, Octagon, Blue White Zinc 1 1 3 12410-Z580110-0199 1 # Part Number Description Qty.
Specifications 100519 - 6250W Open Frame Inverter # Part Number Description Qty. # Part Number Description Qty.
Orange O P Pink Bu Blue Brown Br Y/G Yellow/Green Gray Gr Red R Black BL White W Yellow Y G/BL Green/Black STEPPER MOTOR IGNITION WINDING CONTROL WINDING AC WINDING AC WINDING DC WINDING GENERATOR OFF ON O 1 Bu Y P Y/G O R O Gr Gr COM2-A1 R Y 2 4 COM3-A Bu COM2-A2 R Y Bu COM1-A 5 Bu O R Y/G Y/G O COM5-B Y/G O Y/G COM8-B RESET 0.
Troubleshooting 100519 - 6250W Open Frame Inverter TROUBLESHOOTING Problem Cause Solution No fuel. Add fuel. Faulty spark plug. Clean and adjust spark plug or replace. Low oil level. Engine will not start. Engine starts but runs roughly. Engine shuts down during operation. Generator cannot supply enough power or overheating. Repeated circuit breaker tripping. Place generator on a flat, level surface. Spark plug wire loose. Attach wire to spark plug. Fuel valve is closed. Open fuel valve.
