OPERATOR'S MANUAL MODEL #100565 2000W PORTABLE INVERTER GENERATOR REGISTER YOUR PRODUCT ONLINE at championpowerequipment.com or visit championpowerequipment.com READ AND SAVE THIS MANUAL. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do so could result in serious injury. This manual should remain with the product.
100565 - 2000W PORTABLE INVERTER GENERATOR TABLE OF CONTENTS Introduction ................................................ 3 TABLE OF CONTENTS Maintenance ............................................. 21 Cleaning the Generator ........................................ 21 Changing the Engine Oil ....................................... 21 Safety Definitions ....................................... 3 Cleaning and Adjusting the Spark Plug(s) ................ ..... 21 Important Safety Instructions ..........
INTRODUCTION 100565 - 2000W PORTABLE INVERTER GENERATOR INTRODUCTION SAFETY DEFINITIONS Congratulations on your purchase of a Champion Power Equipment (CPE) product. CPE designs, builds, and supports all of our products to strict specifications and guidelines. With proper product knowledge, safe use, and regular maintenance, this product should bring years of satisfying service. The purpose of safety symbols is to attract your attention to possible dangers.
100565 - 2000W PORTABLE INVERTER GENERATOR IMPORTANT SAFETY INSTRUCTIONS ! WARNING Cancer and Reproductive Harm – www.P65Warnings.ca.gov ! DANGER Generator exhaust contains carbon monoxide, a colorless, odorless, poisonous gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death. If you start to feel dizzy or weak, get to fresh air immediately. OPERATE GENERATOR OUTDOORS ONLY IN A WELL VENTILATED AREA AND POINT EXHAUST AWAY.
100565 - 2000W PORTABLE INVERTER GENERATOR ! WARNING IMPORTANT SAFETY INSTRUCTIONS ! CAUTION Spark from removed spark plug wire can result in fire or electrical shock. Start the generator and allow the engine to stabilize before connecting electrical loads. When servicing the generator: Connect electrical equipment in the off position, and then turn them on for operation. Disconnect the spark plug wire and place it where it cannot contact the plug or any other metal object.
100565 - 2000W PORTABLE INVERTER GENERATOR Fuel Safety IMPORTANT SAFETY INSTRUCTIONS Make certain that the generator is resting firmly on level ground. ! DANGER When operating the generator: GASOLINE AND GASOLINE VAPORS ARE HIGHLY FLAMMABLE AND EXPLOSIVE. DO NOT move or tip the generator during operation. Fire or explosion can cause severe burns or death. When transporting or servicing the generator: DO NOT tip the generator or allow fuel or oil to spill.
IMPORTANT SAFETY INSTRUCTIONS 100565 - 2000W PORTABLE INVERTER GENERATOR Safety Labels These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement. C A B D Top Muffler Side LABEL ONLY use OUTSIDE and far away from windows, doors, and vents. NEVER use inside a home or garage, EVEN IF doors and windows are open.
100565 - 2000W PORTABLE INVERTER GENERATOR IMPORTANT SAFETY INSTRUCTIONS Safety Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product. SYMBOL MEANING Read Operator’s Manual. To reduce the risk of injury, user must read and understand operator’s manual before using this product. Clearance. Keep all objects at least 5 feet from this machine.
IMPORTANT SAFETY INSTRUCTIONS 100565 - 2000W PORTABLE INVERTER GENERATOR Operation Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product. SYMBOL MEANING SYMBOL MEANING Engine START Low Oil Level Indicator Engine RUN Receptacle Status Engine STOP ECO Economy Mode Switch Run out of fuel. Stopping the generator.
IMPORTANT SAFETY INSTRUCTIONS 100565 - 2000W PORTABLE INVERTER GENERATOR Quick Start Label Symbols 1 2 3 4 5 6 7 1 2 1311-L-OP-B Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product. 10W-30 ! ! Starting the Engine 1. Check oil level. Recommended oil is 10W-30.
CONTROLS AND FEATURES 100565 - 2000W PORTABLE INVERTER GENERATOR CONTROLS AND FEATURES Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator 8 7 1 6 9 5 2 10 3 1. Carrying Handle – Used to lift or carry the unit. 2. Recoil Starter – Used to manually start the engine. 3. EZ Start Dial – Used to start and stop the generator. 4.
CONTROLS AND FEATURES 100565 - 2000W PORTABLE INVERTER GENERATOR Power Panel 1 5 2 1. AC Reset Button – Used to re-energize receptacles after overload fault. 1a. OFF – Systems normal. 1b. Blinking Red – Overload fault. 2. Overload Indicator Light – When ON generator is overloaded and power to receptacles is cut. 3. Low Oil Level Indicator 3 4 4. Receptacle Status 4a. Green – All systems OK. 4b. Off – Faults occurred and receptacle has no power. 5.
CONTROLS AND FEATURES 100565 - 2000W PORTABLE INVERTER GENERATOR Outlet Panel B A 2 3 1 1. Ground Terminal – Consult an electrician for local grounding regulations. 2. Circuit Breakers (Push Reset) – Protects the generator against electrical overloads. RECEPTACLES A 3. Parallel Outlets – Used for parallel operation (parallel kit sold separately). B z 12V DC, 8 Amp (Automotive) May be used to supply electrical power for operation of 12 Volt DC, 8 Amp electrical loads.
100565 - 2000W PORTABLE INVERTER GENERATOR CONTROLS AND FEATURES FCC Statement 1. This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: 1a. This device may not cause harmful interference. 1b. This device must accept any interference received, including interference that may cause undesired operation. 2. Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.
ASSEMBLY 100565 - 2000W PORTABLE INVERTER GENERATOR ASSEMBLY This unit ships from our factory without oil. It must be properly serviced with fuel and oil before operation. If you have any questions regarding the assembly of your generator, call our Technical Support Team at 1-877-338-0999. Please have your serial number and model number available. Unpacking 1. Set the shipping carton on a solid, flat surface. 2. Remove everything from the carton except the generator. 3.
ASSEMBLY 100565 - 2000W PORTABLE INVERTER GENERATOR " NOTICE The first 5 hours of run time are the break-in period for the unit. During the break in period stay at or below 50% of the running watt rating and vary the load occasionally to allow stator windings to heat and cool. Adjusting the load will also cause engine speed to vary and help seat piston rings. After the 5 hour break-in period, change the oil. " NOTICE Weather will affect engine oil and engine performance.
OPERATION 100565 - 2000W PORTABLE INVERTER GENERATOR Grounding ! WARNING Your generator must be properly connected to an appropriate ground to help prevent electric shock. ! WARNING Failure to properly ground the generator can result in electric shock. A ground terminal connected to the frame of the generator has been provided (see Controls and Features for terminal location).
OPERATION 100565 - 2000W PORTABLE INVERTER GENERATOR Starting the Engine 1. Make certain the generator is on a flat, level surface. 2. Disconnect all electrical loads from the generator. Never start or stop the generator with electrical devices plugged in or turned on. 3. Turn the fuel cap vent lever to the “ON” position. " NOTICE Keep EZ Start dial in “CHOKE” position for only 1 pull of the recoil starter.
OPERATION 100565 - 2000W PORTABLE INVERTER GENERATOR ! WARNING Connecting a generator to your electric utility company’s power lines or to another power source may be against the law. In addition this action, if done incorrectly, could damage your generator and appliances and could cause serious injury or even death to you or a utility worker who may be working on nearby power lines.
OPERATION 100565 - 2000W PORTABLE INVERTER GENERATOR ! CAUTION While charging a device do not place on the exhaust side of the generator. Extreme heat caused by exhaust can damage the device, and cause a potential fire hazard. Battery Charging 1. Before connecting the battery charging cable (not included) to a battery that is installed in a vehicle, disconnect the vehicle battery ground cable from the negative (–) battery terminal. Stopping the Engine 1. Turn off and unplug all electrical loads.
MAINTENANCE 100565 - 2000W PORTABLE INVERTER GENERATOR MAINTENANCE Make certain that the generator is kept clean and stored properly. Only operate the unit on a flat, level surface in a clean, dry operating environment. DO NOT expose the unit to extreme conditions, excessive dust, dirt, moisture or corrosive vapors. " NOTICE When the Maintenance Indicator light is yellow, service is required per the Maintenance Schedule Section.
MAINTENANCE 100565 - 2000W PORTABLE INVERTER GENERATOR 2. Remove the spark plug wire from the spark plug. Cleaning the Spark Arrestor 3. Use a spark plug socket tool (not included), or a 13/16 in. (21 mm) socket (not included) to remove the plug. 1. Allow the engine to cool completely before servicing the spark arrestor. 4. Inspect the electrode on the plug. It must be clean and not worn to produce the spark required for ignition. 2.
MAINTENANCE 100565 - 2000W PORTABLE INVERTER GENERATOR Replacing Fuel Light Batteries 1. Use a small screwdriver to disassemble the upper cover. 5. Insert the small spring back into the pocket of the upper cover and press the upper cover into place to complete the installation. " NOTICE There is a notch on both sides to allow access with a screwdriver. 2. Move the round copper cover plate and remove the battery cells.
STORAGE 100565 - 2000W PORTABLE INVERTER GENERATOR FIRST 5 HOURS 1. Be sure all appliances are disconnected from the generator. # Change oil 2. Add a properly formulated fuel stabilizer to the gasoline tank. EVERY 50 HOURS OR EVERY SEASON 3. Start engine by following directions in the “Starting the Engine” section. # Clean air filter # Change oil if operating under heavy load or in hot environments 4.
STORAGE 100565 - 2000W PORTABLE INVERTER GENERATOR ! DANGER Generator exhaust contains odorless and colorless carbon monoxide gas. To avoid accidental or unintended ignition of your generator during periods of storage, the following precautions should be followed: – When storing the generator make sure the EZ Start dial is set to the “OFF” position. 6. When gasoline stops flowing from the clear tube, rotate drain screw clockwise until tight.
SPECIFICATIONS 100565 - 2000W PORTABLE INVERTER GENERATOR SPECIFICATIONS " NOTICE Generator Specifications Generator Model ........................................ 100565 Temperature will affect engine oil and engine performance. Change the type of engine oil used based on the temperature to suit the engine needs. Start Type ................................................ Manual Watts (Starting/Running) ........................... 2000/1600 AC Volts ...................................................
16 15 14 17 30 1 16 18 54 55 56 53 52 51 50 49 29 2 19 20 13 28 21 16 25 22 26 12 23 27 24 57 58 59 3 16 4 10 38 39 40 61 60 69 62 71 63 31 72 73 74 5 31 48 47 46 45 44 75 77 6 64 79 80 73 65 76 78 7 32 66 41 70 8 62 42 1 9 68 43 67 11 33 81 37 36 34 35 100565 - 2000W PORTABLE INVERTER GENERATOR SPECIFICATIONS Parts Diagram 27
SPECIFICATIONS 100565 - 2000W PORTABLE INVERTER GENERATOR Parts List # Part Number Description Qty. # 14 36 1.819.0414.3 Part Number Sunk Screw M4 × 14 Description Qty. 4 1 1.818.0514.3 Screw M5 x 14, Green 2 62.200200.00 Cover, Left, black 1 37 62.210017.01 Multifunction Display 1 3 62.214000.00 Indicator Light Assembly, Fuel Tank 1 38 88.070011.01 Pipe, Fuel Tank to Valve 1 4 62.401 Engine, 80 cc 1 39 111.070300.01 Fuel Filter, Wire Mesh 1 5 2.03.
SPECIFICATIONS 100565 - 2000W PORTABLE INVERTER GENERATOR # Part Number Description Qty. 69 5.1200.308 8Amp Circuit Breaker, Push Button 1 70 5.1120.010 Receptacle 5-20R, Duplex 1 71 5.1110.005 Receptacle, DC12V 1 72 1.5783.0516.3 Bolt M5 x 16, Green 1 73 1.862.05 Lock Washer Ø5, Toothed 2 74 1.97.1.05.3 Washer, Ø5, Green 1 75 1.6170.05.3 Nut M5, Green 2 76 62.01.4.2 Control Panel 1 77 5.1213.920 20Amp Circuit Breaker, Push Button, CSA 1 78 83.210001.00.
105 104 103 102 101 100 99 98 97 6 96 3 15 13 1 4 108 107 106 41 16 14 2 95 5 17 94 20 6 18 93 19 21 8 22 23 92 9 24 91 28 7 10 90 25 29 87 26 11 88 109 110 27 12 86 89 30 74 75 14 76 77 31 78 84 32 79 81 14 80 64 33 83 82 85 2 52 25 53 73 54 34 72 71 70 37 35 55 38 56 69 39 57 46 40 47 36 41 60 59 58 43 63 62 61 48 44 64 35 65 14 45 49 46 42 66 67 68 50 51 100565 - 2000W PORTABLE INVERTER GENERA
SPECIFICATIONS 100565 - 2000W PORTABLE INVERTER GENERATOR Engine Parts List # Part Number Description Qty. # Part Number Description Qty. 40 81.130003.00 Gasket, Carburetor 1 1 62.190006.00 Rubber Sleeve, End Cover 41 62.130000.00 Carburetor Assembly 1 2 1.5789.0512 Flange Bolt M5 x 12 4 42 81.130004.00 Gasket, Air Cleaner 1 3 62.190002.01 Cover, End Housing 1 43 81.090004.00 Pipe, Air Cleaner 1 4 1.16674.0620 Flange Bolt M6 x 20 4 44 81.090003.
SPECIFICATIONS 100565 - 2000W PORTABLE INVERTER GENERATOR # Part Number Description Qty. 79 81.050003.00 Wrist Pin, Piston 1 80 2.09.007 Circlip Ø13.5 x Ø1 2 81 81.123000.01 Ignition Coil 1 82 81.080003.00 Air Duct 1 83 81.081001.00 Muffler Protector Seal 1 84 62.081100.00 End Shield, Muffler 1 85 81.081003.00 Fastening Insert Piece 1 86 81.100001.00 Gasket, Exhaust Pipe 1 87 81.081002.00 Rubber Seal Sleeve 1 88 62.101100.00 Muffler Assembly 1 89 1.6175.06.
B BLACK Br Y YELLOW B/W L BLUE W/G G GREEN G/Y RED R W/L W WHITE O C CARNATION A BROWN BLACK WHITE WHITE GREEN GREEN YELLOW WHITE BLUE ORANGE AMETHYST IGNITION COIL SUB COIL AC COIL DC COIL GENERATOR G G G/Y L L W B 8A R CIRCUIT BREAKER L R Y G/Y C Y O Y L C 1 3 2 4 STEPPING MOTOR Y Y R R R R 8 G/Y SPARK PLUG 1 6 7 3 2 4 5 C O W G + G G CONTROL UNIT C DC DIODE _ TCI UNIT B R 7 8 Y G/Y 6 5 L C 4 G 3 W 2 1 R W DC12V L R G/Y B G W R L C W EZ
TROUBLESHOOTING 100565 - 2000W PORTABLE INVERTER GENERATOR TROUBLESHOOTING Problem Cause Solution No fuel. Add fuel. Faulty spark plug. Clean and adjust spark plug or replace. Low oil level. Engine will not start. Engine starts but runs roughly. Engine shuts down during operation. Generator cannot supply enough power or overheating. Engine is running but no AC output. Engine hunts or falters. Repeated circuit breaker tripping. Fill crankcase to the proper level.
WARRANTY* 100565 - 2000W PORTABLE INVERTER GENERATOR WARRANTY* Other Exclusions CHAMPION POWER EQUIPMENT 3 YEAR LIMITED WARRANTY This warranty excludes: Warranty Qualifications To register your product for warranty and FREE lifetime call center technical support please visit: https://www.championpowerequipment.com/register To complete registration you will need to include a copy of the purchase receipt as proof of original purchase. Proof of purchase is required for warranty service.
CHAMPION POWER EQUIPMENT, INC. (CPE), THE UNITED STATES ENVIRONMENT PROTECTION AGENCY (U.S. EPA) AND THE CALIFORNIA AIR RESOURCES BOARD (CARB) EMISSION CONTROL SYSTEM WARRANTY Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) Exhaust and Evaporative emissions regulations.
EXHAUST AND EVAPORATIVE EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Exhaust and Evaporative Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (SORE) (for other states, 1997 and later model year engines).
EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine) Systems covered by this warranty Parts Description Fuel Metering System Fuel regulator, Carburetor and internal parts Air Induction System Air cleaner, Intake manifold Ignition System Spark plug and parts, Magneto ignition system Exhaust System Exhaust manifold, catalytic converter Miscellaneous Parts Tubing, Fittings, Seals, Gaskets, and Clamps associated with these listed systems.