OWNER’S MANUAL & OPERATING INSTRUCTIONS 10,000 lb. (4,536 kg) WINCH KIT with SPEED MOUNT ™ HITCH ADAPTER MODEL NUMBER 11006 SAVE THESE INSTRUCTIONS Important safety instructions are included in this manual. MADE IN CHINA REV 11006-20160121 12039 Smith Ave. Santa Fe Springs CA 90670 USA / 1-877-338-0999 www.championpowerequipment.
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11006 10,000 lb. (4,536 kg) WINCH KIT with SPEED MOUNT ™ HITCH ADAPTER Table of Contents Introduction. . . . . . Introduction. . . . This Booklet . . . Accessories. . . . Manual Conventions . Safety Rules . . . . . . . . . . . Controls and Features . Winch. . . . . . . . Assembly . . . . . . . . . . . . . . . . . Mounting the Winch . Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ENGLISH 11006 Introduction Introduction Congratulations on your purchase of a Champion Power Equipment product. Champion Power Equipment and Champion Engine Technology designs, builds, and supports all of our products to strict specifications and guidelines. With proper product knowledge, safe use, and regular maintenance, this product should bring years of satisfying service.
11006 ENGLISH Manual Conventions This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. Follow all safety messages to avoid or reduce the risk of serious injury or death. DANGER DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
ENGLISH 11006 Safety Rules WARNING Read this manual thoroughly before operating your winch. Failure to follow instructions could result in serious injury or death. WARNING Do not exceed the rated capacity. DANGER Do not use this winch for lifting or moving people or animals. DANGER Keep yourself and others a safe distance to the side of the cable when under tension. DANGER Never step over a cable or near a cable under load. WARNING The wire rope may break before the motor stalls.
11006 ENGLISH WARNING When re-spooling the cable, ensure that the cable spools in the under-wind position with the cable entering the drum from the bottom, not the top. To re-spool correctly, and while wearing gloves, keep a slight load on the cable while pushing the remote button to draw in the cable. Walk toward the winch not allowing the cable to slide through your hands. Do not let your hands get within 12 in. of the winch while re-spooling.
ENGLISH 11006 Controls and Features Read this owner’s manual before operating your winch. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Winch 5 6 7 1 8 2 3 4 9 10 11 12 (1) Motor – 3.6 HP (2.7 kW) 12V DC motor provides power to the planetary gear mechanism. (2) Winch Drum – The winch drum is the cylinder on which the wire rope is stored. It can feed or wind the rope depending on the remote winch switch.
11006 ENGLISH This CPE 10,000 lb. (4,536 kg) winch is designed with a bolt pattern that is standard in this class of winch. Many winch mounting kits are available that utilize this bolt pattern for the most popular trucks and Sport Utility Vehicles. If you cannot find a kit locally, contact CPE and we will provide you with the name of a dealer near you. If you will utilize the CPE Speed Mount™ Hitch Adapter, you must ensure that the three major sections (motor, drum and gear housing) are properly aligned.
ENGLISH 11006 Operation General Tips for Safe Operation Self Recovery Your 11006 winch is rated at a 10,000 lb. Locate a suitable anchor such as a strong tree trunk or boulder. Always use a sling as an anchor point. (4,536 kg) capacity in first layer (max) when spooling the first rope layer on the drum. Overloads can damage the winch, motor and/or wire rope. For loads over 50% we recommend the use of the pulley block/snatch block to double the wire rope line.
006 ENGLISH Operation Winching Techniques A-Z Winching Techniques A-Z Cont’d. (a) Take time to assess your situation and plan (p) The vehicle to be winched should be placed your pull. (b) Put on gloves to protect your hands. (c) Disengage the clutch to allow free-spooling and also save battery power. (d) Attach the hook strap to the clevis hook. (e) Pull out the wire rope to your desired anchor point using the hook strap. (f) Secure the clevis hook to the anchor point: Sling, chain or snatch block.
ENGLISH 11006 Maintenance The owner/operator is responsible for all periodic maintenance. WARNING Never operate a damaged or defective winch. WARNING Improper maintenance will void your warranty. Complete all scheduled maintenance in a timely manner. Correct any issue before operating the winch. NOTE For service or parts assistance, contact our help line at 1-877-338-0999 9 Lubrication All moving parts within the electric winch have been lubricated using high temperature lithium grease at the factory.
11006 ENGLISH Specifications Performance Specifications . . . . . . . Gear Reduction Ratio . Motor . . . . . . . . . . Duty Cycle . . . . . . . Drum Size. . . . . . . . Cable . . . . . . . . . . Gross Weight. . . . . . Net Weight . . . . . . . Height. . . . . . . . . . Width. . . . . . . . . . Length . . . . . . . . . Bolt Pattern. . . . . . –– Rated Pull –– –– –– –– –– –– –– –– –– –– –– . . . . . . . . . . . . . . .
ENGLISH 11006 Specifications Parts Diagram 24 27 4 26 3 44 2 25 1 12 6 13 28 14 15 32 31 28 16 17 7 24 18 23 19 22 33 8 45 21 46 5 20 9 34 47 11 35 36 37 48 38 39 30 10 29 49 40 50 42 43 41 34 35 36 37 11
11006 ENGLISH # Parts List Qty Part number Description 1 P1010100 Gear Carrier Assembly Input 1 2 P1010200 Gear Carrier Assembly Intermediate 1 3 P1010300-N Gear Carrier Assembly Output 1 4 P1010400 Cable Assembly 1 5 P1011001-B Switch Assembly - Black 1 6 P1011002-BF Up-setting Solenoid Assembly - Black Flat 1 7 P1011003ABF Motor/End Bearing Assembly - Black Flat 1 8 P1011021 Gear Housing A 1 9 810600-NA Brake Assembly Drum Assembly - Black Flat Gear Housing End Cover
ENGLISH 11006 Troubleshooting Problem Cause Solution Motor does not turn on Switch assembly not connected properly Insert switch assembly all the way into the connector. Loose battery cable connections Tighten nuts on all cable connections. Contactor malfunctioning Tap contactor to loosen contacts. Apply 12 volts to coil terminals directly. A clicking indicates proper activation. Defective switch assembly Replace switch assembly.
WARRANTY WARRANTY CHAMPION POWER EQUIPMENT 2 YEAR LIMITED WARRANTY Warranty Qualifications Champion Power Equipment (CPE) will register this warranty upon receipt of your Warranty Registration Card and a copy of your sales receipt from one of CPE’s retail locations as proof of purchase. Please submit your warranty registration and your proof of purchase within ten (10) days of the date of purchase.
