OPERATOR'S MANUAL MODEL #201041 5000W PORTABLE GENERATOR REGISTER YOUR PRODUCT ONLINE at championpowerequipment.com or visit championpowerequipment.com SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do so could result in serious injury. This manual should remain with the product.
CARBON MONOXIDE SAFETY: THE BIG PICTURE As the only safe way to use a portable generator, taking your generator outside is absolutely mandatory to keep your family safe from carbon monoxide. But there’s even more you can do. By educating yourself about all carbon monoxide risks, you’ll be better prepared to protect your family from this colorless, oderless threat.
Table of Contents 201041 - 5000W PORTABLE GENERATOR TABLE OF CONTENTS Maintenance................................................. 23 Cleaning the Generator........................................... 23 Introduction.................................................... 4 Changing the Engine Oil.......................................... 23 Safety Definitions........................................... 4 Cleaning and Adjusting the Spark Plug........................... 24 Important Safety Instructions....
Introduction 201041 - 5000W PORTABLE GENERATOR INTRODUCTION SAFETY DEFINITIONS Congratulations on your purchase of a Champion Power Equipment (CPE) product. CPE designs, builds, and supports all of our products to strict specifications and guidelines. With proper product knowledge, safe use, and regular maintenance, this product should bring years of satisfying service. The purpose of safety symbols is to attract your attention to possible dangers.
Important Safety Instructions 201041 - 5000W PORTABLE GENERATOR IMPORTANT SAFETY INSTRUCTIONS DANGER Operate equipment with guards in place. WARNING Rotating parts can entangle hands, feet, hair, clothing and/or accessories. Traumatic amputation or severe laceration can result. Cancer and Reproductive Harm – www.P65Warnings.ca.gov DANGER Keep hands and feet away from rotating parts. Generator exhaust contains carbon monoxide, a colorless, odorless, poisonous gas.
Important Safety Instructions 201041 - 5000W PORTABLE GENERATOR CAUTION WARNING Spark from removed spark plug wire can result in fire or electrical shock. Exceeding the generator’s running capacity can damage the generator and/or electrical devices connected to it. When servicing the generator: DO NOT overload the generator. Disconnect the spark plug wire and place it where it cannot contact the plug or any other metal object. DO NOT tamper with the governed speed.
Important Safety Instructions 201041 - 5000W PORTABLE GENERATOR Fuel Safety When operating the generator: – DO NOT move or tip the generator during operation. DANGER – DO NOT tip the generator or allow fuel or oil to spill. GASOLINE AND GASOLINE VAPORS ARE HIGHLY FLAMMABLE AND EXPLOSIVE. When transporting or servicing the generator: – Make certain that the fuel valve is in the OFF position and the gasoline tank is empty. Fire or explosion can cause severe burns or death.
Important Safety Instructions 201041 - 5000W PORTABLE GENERATOR Safety and Dataplate Labels These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement. D C B A Top Side LABEL A DESCRIPTION PELIGRO DANGER Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide. This is a poison you cannot see or smell.
Important Safety Instructions 201041 - 5000W PORTABLE GENERATOR Safety Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product. SYMBOL MEANING Read Operator’s Manual. To reduce the risk of injury, user must read and understand operator’s manual before using this product. Clearance. Keep all objects at least 5 feet (1.5m) from generator.
Important Safety Instructions 201041 - 5000W PORTABLE GENERATOR Operation Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product. SYMBOL MEANING SYMBOL MEANING On Ground Terminal Stop or Off Neutral Bonded to Frame. Neutral circuit IS electrically connected to the frame/ground of the generator.
Important Safety Instructions 201041 - 5000W PORTABLE GENERATOR Quickstart Label Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product. 1 2 3 4 5 6 7 8 1 2 3 10W-30 1041-L-OP-E Starting the Engine DANGER LPN 1041-L-OP Rev E Size 243 x 35 mm Artwork Notes Colors Stopping the Engine K CG1 376 152 186 1.
Controls and Features 201041 - 5000W PORTABLE GENERATOR CONTROLS AND FEATURES Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator 2 1 9 3 4 8 5 7 10 6 1. Gasoline Tank – 5.7 gal. (21.6 L) 6. Recoil Starter – Used to manually start the engine. 2. Fuel Cap – Remove to add fuel. 7. Oil Fill Cap/Dipstick – Used to check and fill oil level. 3.
Controls and Features 201041 - 5000W PORTABLE GENERATOR Control Panel 1 3 2 A 1. Engine Switch – Used to turn the generator on and off. B RECEPTACLES 2. Intelligauge – Four mode digital meter for displaying voltage, frequency (hertz), run time, and total run time. A 3. Circuit Breakers – Protects the generator against electrical overloads. Push to reset breaker.
Controls and Features 201041 - 5000W PORTABLE GENERATOR Intelligauge The LCD displays each mode for several seconds and then automatically cycles through. MODE DESCRIPTION Output voltage of the generator. Voltage (V) Example: 120 volts Output frequency in hertz. Frequency (H) Example: 60.
Controls and Features 201041 - 5000W PORTABLE GENERATOR Parts Included Accessories Engine Oil...................................... 37.2 fl. oz. (1100 ml) Oil Funnel............................................................ 1 25 ft. (7.6 m) Generator Cable...................................... 1 Assembly Parts Wheels 8 in. Wheel (A)................................................... 2 Roll Pin (B)....................................................... 2 Large R-clip (C)..................................
Assembly 201041 - 5000W PORTABLE GENERATOR ASSEMBLY Install the Support Leg Your generator requires some assembly. This unit ships from our factory without oil. It must be properly serviced with fuel and oil before operation. 1. Align the Support Foot (H) with the holes on the frame If you have any questions regarding the assembly of your generator, call our Technical Support Team at 1-877-338-0999. Please have your serial number and model number available. 3.
Assembly 201041 - 5000W PORTABLE GENERATOR Add Engine Oil 4. Check engine oil level at every use and add as needed. CAUTION DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil. Damage to the generator as a result of failing to follow these instructions will void your warranty.
Assembly 201041 - 5000W PORTABLE GENERATOR Add Fuel CAUTION Use unleaded gasoline with a minimum octane rating of 87 and an ethanol content of 10% or less by volume. DANGER Gasoline vapors are highly flammable and extremely explosive. DO NOT light cigarettes or smoke when filling the tank. DO NOT light or smoke cigarettes. Fire or explosion can cause severe burns or death. DO NOT mix oil and gasoline. DO NOT overfill the tank. Fill tank to approximately ¼ in. (6.
Operation 201041 - 5000W PORTABLE GENERATOR Grounding OPERATION Your generator must be properly connected to an appropriate ground to help prevent electric shock. Generator Location WARNING WARNING Failure to properly ground the generator can result in electric shock. NEVER operate the generator inside any building, garage, basement, crawlspace, shed, enclosure or compartment, including a generator compartment of a recreational vehicle.
Operation 201041 - 5000W PORTABLE GENERATOR Surge Protection Electronic devices, including computers and many programmable appliances use components that are designed to operate within a narrow voltage range and may be affected by momentary voltage fluctuations. While there is no way to prevent voltage fluctuations, you can take steps to protect sensitive electronic equipment. – Install UL1449, CSA-listed, plug-in surge suppressors on the outlets feeding your sensitive equipment.
Operation 201041 - 5000W PORTABLE GENERATOR Do Not Overload Generator NOTICE Capacity For gas starting in cold ambient temperature < 59°F (15°C), the choke must be in 100% of the “CHOKE” position for recoil start procedures. Do not over-choke. As soon as engine starts, gradually move the choke lever to the “RUN” position over a 2-5 second duration. Follow these simple steps to calculate the running and starting watts necessary for your purposes: 1.
Operation 201041 - 5000W PORTABLE GENERATOR 1. With the generator running, plug a lamp into the GFCI receptacle. Turn the lamp on. 2. Press the “TEST” (C) button located on the front of the receptacle to trip the device. This should immediately stop the flow of electricity and shut off the lamp. If the electricity is not stopped, do not use this receptacle until it has been serviced or replaced. 3. Press the “RESET” button located on the front of the receptacle to restore the flow of electricity.
Maintenance 201041 - 5000W PORTABLE GENERATOR Cleaning the Generator The part number and recommended minimum altitude for the application of the high altitude carburetor main jet is listed in the following table. CAUTION In order to select the correct high altitude main jet it is necessary to identify the carburetor model. For this purpose, a code is stamped on the side of the carburetor.
Maintenance 201041 - 5000W PORTABLE GENERATOR Cleaning the Air Filter NOTICE 1. Remove the snap-on cover holding the air filter to the assembly. Once oil has been added, a visual check should show oil about 1-2 threads from running out of the fill hole. If using the dipstick to check oil level, DO NOT screw in the dipstick while checking. Cleaning and Adjusting the Spark Plug 1. Remove the spark plug cable from the spark plug. 2. Use a spark plug socket tool (not included), or a 13/16 in.
Maintenance 201041 - 5000W PORTABLE GENERATOR EVERY 8 HOURS OR PRIOR TO EACH USE CAUTION Check oil level Clean around air intake and muffler Failure to clean the spark arrestor will result in poor engine performance. FIRST 5 HOURS (BREAK IN) NOTICE Change oil Federal and local laws and administrative requirements indicate when and where spark arrestors are required. When ordered, spark arrestors are required for operation of this generator in National Forest lands.
Storage 201041 - 5000W PORTABLE GENERATOR STORAGE WARNING To avoid accidental or unintended ignition of your generator during periods of storage, the following precautions should be followed: – When storing the generator make sure the fuel select dial is set to the “ENGINE STOP” position. Short Term Storage (up to 30 days) 5c.
Storage 201041 - 5000W PORTABLE GENERATOR Removing from Storage NOTICE If the generator has been improperly stored for a period longer than 30 days with ethanol blended gasoline in the gasoline tank and/or carburetor, all fuel must be drained and the carburetor must be thoroughly cleaned of ethanol build up. This process involves technically advanced tasks. For assistance please call our Technical Support Team at 1-877-338-0999.
Specifications 201041 - 5000W PORTABLE GENERATOR SPECIFICATIONS Oil Specifications DO NOT OVERFILL. Generator Specifications Type.. ........................................... *See following chart Generator Model............................................ 201041 Capacity....................................... 37.2 fl. oz. (1100 ml) Start Type.................................................... Manual Recommended Engine Oil Type Watts (Starting/Running)...............................
Troubleshooting 201041 - 5000W PORTABLE GENERATOR TROUBLESHOOTING Problem Cause Solution No fuel. Add fuel. Faulty spark plug. Clean and adjust spark plug or replace. Fill crankcase to the proper level. Low oil level. Engine will not start. Engine starts but runs roughly. Engine will not start electrically. Engine shuts down during operation. Generator cannot supply enough power or overheating. Engine is running but no AC output. Place generator on a flat, level surface.
Troubleshooting 201041 - 5000W PORTABLE GENERATOR Problem Engine hunts or falters. Repeated circuit breaker tripping. Cause Solution Engine governor defective. Contact the help line. Dirty fuel valve. Clean the fuel valve. Carburetor is dirty and running lean. Contact the help line. Choke in wrong position. Move choke until it stops under RUN position or push in completely. Overload. Review load and adjust. See “Connecting Electrical Loads.” Faulty power cords or device.
WARRANTY 201041 - 5000W PORTABLE GENERATOR WARRANTY* Other Exclusions CHAMPION POWER EQUIPMENT 3 YEAR LIMITED WARRANTY This warranty excludes: – Cosmetic defects such as paint, decals, etc. – Wear items such as filter elements, o-rings, etc. Warranty Qualifications – Accessory parts such as starting batteries, and storage covers. To register your product for warranty and FREE lifetime call center technical support please visit: https://www.championpowerequipment.
CHAMPION POWER EQUIPMENT, INC. (CPE), THE UNITED STATES ENVIRONMENTAL PROTECTION AGENCY (U.S. EPA) AND THE CALIFORNIA AIR RESOURCES BOARD (CARB) EMISSION CONTROL SYSTEM WARRANTY Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) Exhaust and Evaporative emissions regulations.
EXHAUST AND EVAPORATIVE EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Exhaust and Evaporative Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (SORE) (for other states, 1997 and later model year engines).
EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine) Systems covered by this warranty Parts Description Fuel Metering System Carburetor and internal parts (and/or pressure regulator or fuel injection system), Air/fuel ratio feedback and control system, Cold start enrichment system. Air Induction System Controlled hot air intake system, Intake manifold, Air filter.