INSTALLATION MANUAL MODEL #201192 30 AMP Manual Transfer Switch REGISTER YOUR PRODUCT ONLINE at championpowerequipment.com or visit championpowerequipment.com READ AND SAVE THIS MANUAL. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do so could result in serious injury. This manual should remain with the product.
Table of Contents 201192 - 30 AMP Manual Transfer Switch TABLE OF CONTENTS Operation............................................. ......... 15 Introduction.................................................... 3 Drawing and Diagram.......................... ......... 17 Safety Definitions........................................... 3 System Wiring Diagram................................. ......... 18 Dimensions Drawing............................................. 17 Important Safety Instructions......
Introduction 201192 - 30 AMP Manual Transfer Switch INTRODUCTION SAFETY DEFINITIONS Congratulations on your purchase of a Champion Power Equipment (CPE) product. CPE designs, builds, and supports all of our products to strict specifications and guidelines. With proper product knowledge, safe use, and regular maintenance, this product should bring years of satisfying service. The purpose of safety symbols is to attract your attention to possible dangers.
Important Safety Instructions 201192 - 30 AMP Manual Transfer Switch IMPORTANT SAFETY INSTRUCTIONS Before Installation WARNING WARNING Per OSHA 3120 Publication; “lockout/tagout” refers to specific practices and procedures to safeguard individuals from the unexpected energization or startup of machinery and equipment, or the release of hazardous energy during installation, service or maintenance activities. Cancer and Reproductive Harm - www.P65Warnings.ca.
Important Safety Instructions 201192 - 30 AMP Manual Transfer Switch Safety Labels These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement. HANGTAG/LABEL DANGER PART NUMBER Danger. Electrocution shock hazard. Warning. More than one live circuit. 2458-L-PR DANGER Electrical shock hazard. May cause injury or death.
Important Safety Instructions 201192 - 30 AMP Manual Transfer Switch Safety Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product. SYMBOL MEANING Ground. Consult with local electrician to determine grounding requirements before operation. N Neutral. Neutral bus bar for all neutral wire connections. Utility.
Controls and Features 201192 - 30 AMP Manual Transfer Switch CONTROLS AND FEATURES Read this installation manual before installing your transfer switch. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Manual Transfer Switch 2 6 1 9 8 7 10 3 4 11 5 12 14 13 Cover Removed 1. Front Cover 8. Enclosure 2. Utility Green LED 9. Utility Line Terminals 3. Transfer Select Switch 10. Generator Line Terminals 4.
Controls and Features 201192 - 30 AMP Manual Transfer Switch Parts Included Pre-Wired Transfer Switch......................................... 1 Conduit Fitting...................................................... 1 25 ft. (7.6 m) Power Cord.......................................... 1 Power Inlet Box..................................................... 1 Parts Needed 50A 2-Pole Circuit Breaker (compatible with type in main distribution panel)............................................
Equipment Description 201192 - 30 AMP Manual Transfer Switch EQUIPMENT DESCRIPTION Location and Mounting Transfer Switch The Manual Transfer Switch (MTS) is used to transfer selected electrical circuits up to 30A from utility (grid) power source to generator power source. The transfer time is extremely fast causing almost no recognized break in service. The transfer switch prevents electrical feedback between the two power sources.
Installation 201192 - 30 AMP Manual Transfer Switch Utility Line Voltage Wiring 1. Shut off main circuit breaker on main service panel. 2. Remove cover of main service panel. DANGER 3. Remove 1” knockout, drill 1-3/8” hole, or punch 1” conduit knockout (1.362”) in the side of main service panel in-line with MTS flexible conduit outlet. It is recommended that a licensed electrician or an individual with complete knowledge of electricity perform the installation of the transfer switch. 4.
Installation 201192 - 30 AMP Manual Transfer Switch Branch Circuit Wiring (USA Installation) 8. Repeat for each selected circuit. WARNING Branch Circuit Rating of a transfer switch circuit breaker is not to exceed the rating of the corresponding branch circuit breaker in the main service panel. 1. From the main service panel, select a branch circuit to be powered by the generator during a power outage. When no power outage, selected circuits will be powered by utility.
Installation 201192 - 30 AMP Manual Transfer Switch 6. From the MTS, select a branch circuit that is LESS THAN or EQUAL TO the circuit breaker ampacity as selected circuit in the main service panel. 6. From the MTS, select a branch circuit that is LESS THAN or EQUAL TO the circuit in the main service panel. 7. Connect the HOT wire to the circuit breaker. 7.
Installation 201192 - 30 AMP Manual Transfer Switch Wiring Power Inlet Box to Manual Transfer Switch 2. Determine which conduit hole location on the box will provide most convenient routing into the building and to the MTS. 3. Remove plastic plug and seal. The MTS enclosure includes knockouts on top and bottom to connect cable/conduit from the Power Inlet Box or a hole can be drilled/punched at a location of the installers choice.
Installation 201192 - 30 AMP Manual Transfer Switch Operation Check Generator Voltage: 1. Manually move transfer switch lever down to the “GENERATOR” position. NOTICE A qualified electrician is to inspect the installation of the transfer switch and power inlet box BEFORE operation check is performed. The installation must comply with all applicable federal, state, and local codes.
Operation 201192 - 30 AMP Manual Transfer Switch 2. Verify system works properly through Operation Check procedure. 3. Manually move transfer switch lever up to the “UTILITY” position if not already there. 4. Connect three wiring connectors from cover to transfer switch wire harness. 5. Install cover on MTS and secure with four screws provided. 6. Turn on all circuit breakers on MTS. 7. Install cover on main service panel. 8.
Operation 201192 - 30 AMP Manual Transfer Switch Push top of switch to Push bottom of switch transfer to Utility power to transfer to Generator source. power source. Transferring from Utility to Generator DANGER Generator exhaust contains carbon monoxide, a colorless, odorless, poisonous gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death. If you start to feel dizzy or weak, get to fresh air immediately. 1.
Drawing and Diagram 201192 - 30 AMP Manual Transfer Switch DRAWING AND DIAGRAM Dimensions Drawing 17
Drawing and Diagram 201192 - 30 AMP Manual Transfer Switch System Wiring Diagram W Y/G White Yellow/Green GND 50A 2-POLE CIRCUIT BREAKER NOT INCLUDED MAIN SERVICE PANEL 120/240V CHAMPION GENERATOR NOT INCLUDED Bl Black Br Brown Gr Gray Green O Orange G Bu Blue Bl/W Black White R Red NEUT POWER CORD POWER INLET BOX W 8AWG R 8AWG Bl 8AWG 3A FUSE R 20AWG R 20AWG 3A FUSE Br 20AWG 3A FUSE 1 2 3 4 5 NC COM NO N1 A1 1 2 3 4 5 NC COM NO N2 A2 Bl/W 20AWG GEN GRID L1 L2 Bl 8AWG N R 8A
Specifications 201192 - 30 AMP Manual Transfer Switch SPECIFICATIONS WARRANTY Model Each Champion transfer switch is guaranteed against mechanical or electrical failure due to manufacturing defects for a period of 5-years from date of purchase. Power Inlet Box and Power Cord are guaranteed for a period of 1-year from date of purchase.
WARRANTY* Other Exclusions CHAMPION POWER EQUIPMENT This warranty excludes: TRANSFER SWITCH: 5-YEAR LIMITED WARRANTY – Cosmetic defects such as paint, decals, etc. POWER INLET BOX: 1-YEAR LIMITED WARRANTY – Circuit breakers POWER CORD: 1-YEAR LIMITED WARRANTY – Failures due to acts of God and other force majeure events beyond the manufacturer’s control. Warranty Qualifications To register your product for warranty and FREE lifetime call center technical support please visit: https://www.
