OPERATOR'S MANUAL MODEL #100624 9 Ton Full Beam Log Splitter REGISTER YOUR PRODUCT ONLINE SERIAL NO. LABEL at championpowerequipment.com or visit championpowerequipment.com READ AND SAVE THIS MANUAL. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do so could result in serious injury. This manual should remain with the product.
100624 - 9 Ton Full Beam Log Splitter TABLE OF CONTENTS Table of Contents Maintenance................................................. 23 Cleaning the Log Splitter.......................................... 23 Introduction.................................................... 3 Changing the Engine Oil................................ .......... 23 Safety Definitions........................................... 3 Cleaning and Adjusting the Spark Plug(s)........................
Introduction 100624 - 9 Ton Full Beam Log Splitter INTRODUCTION SAFETY DEFINITIONS Congratulations on your purchase of a Champion Power Equipment (CPE) product. CPE designs, builds, and supports all of our products to strict specifications and guidelines. With proper product knowledge, safe use, and regular maintenance, this product should bring years of satisfying service. The purpose of safety symbols is to attract your attention to possible dangers.
Important Safety Instructions 100624 - 9 Ton Full Beam Log Splitter IMPORTANT SAFETY INSTRUCTIONS WARNING Cancer and Reproductive Harm – www.P65Warnings.ca.gov DANGER Log splitter engine exhaust contains carbon monoxide, a colorless, odorless, poison gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death. If you start to feel dizzy or weak, get to fresh air immediately. Operate log splitter outdoors only in a well ventilated area.
Important Safety Instructions 100624 - 9 Ton Full Beam Log Splitter WARNING Before removing the pin installed into the front support leg make sure hitch is installed onto vehicle. Releasing the pin before will cause support leg to slide up and possibly cause injury. CAUTION Improper treatment or use of the log splitter can damage it, shorten its life and void your warranty. Use the log splitter only for intended uses. Operate only on level surfaces. WARNING Skin Injection Hazard.
Important Safety Instructions 100624 - 9 Ton Full Beam Log Splitter Always keep gasoline away from sparks, open flames, pilot lights, heat and other sources of ignition. DO NOT light or smoke cigarettes. When starting the engine: DO NOT attempt to start a damaged engine. Make certain that the gasoline cap, air filter, spark plug, fuel lines and exhaust system are properly in place. 7. High fluid pressures are developed in hydraulic log splitters.
100624 - 9 Ton Full Beam Log Splitter 4. Logs to be split on ram-type units should be cut as squarely as possible. 5. Fuel: 5a. Use an approved fuel container. 5b. Never add fuel to a running or hot engine. 5c. Fill fuel tank outdoors with extreme care. Never fill fuel tank indoors. 5d. Replace gasoline cap securely and clean up any spilled fuel. Operation 1. Before starting this log splitter, review all safety rules.
Important Safety Instructions 100624 - 9 Ton Full Beam Log Splitter Safety and Dataplate Labels These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement.
Important Safety Instructions 100624 - 9 Ton Full Beam Log Splitter Safety Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product. SYMBOL MEANING Read Operator’s Manual. To reduce the risk of injury, user must read and understand operator’s manual before using this product. Eye and Ear Protection.
0624 - 9 Ton Full Beam Log Splitter SYMBOL Important Safety Instructions MEANING Always keep feet away from the wedge and the ram. Moving parts can crush or cut. Hot Surface. To reduce the risk of injury or damage, avoid contact with any hot surface Open Flame alert. Fuel and its vapors are extremely flammable and explosive. Keep fuel away from smoking, open flames, sparks, pilot lights, heat, and other ignition sources. Hold logs on sides when loading.
Important Safety Instructions 100624 - 9 Ton Full Beam Log Splitter Operation Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product. SYMBOL MEANING ON STOP or OFF Fuel/Gasoline Valve ON/OFF Quickstart Label Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning.
Controls and Features 100624 - 9 Ton Full Beam Log Splitter CONTROLS AND FEATURES Read this operator’s manual before operating your log splitter. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Log Splitter 10 9 11 8 5 2 4 7 6 16 1 3 12 13 1. Handle 2. Wedge Back View 14 15 10. Control Valve Handle – Controls the movement of the thrust plate. 3. Support Leg – Supports log splitter while operating. 11.
Controls and Features 100624 - 9 Ton Full Beam Log Splitter Engine 17 26 25 18 19 21 22 20 24 23 17. Muffler 22. Engine On / Off Switch 18. Choke 23. Oil Drain Bolt (on each side) 19. Air Filter 24. Engine Oil Fill Cap / Dipstick (on each side) 20. Recoil Starter 25. Gasoline Tank 21. Fuel Valve 26.
Controls and Features 100624 - 9 Ton Full Beam Log Splitter Parts Included Part Part Qty. Wheels 2 Support Leg 1 Hardware Qty. Tool Needed Cotter Pin Ø2.
Assembly 100624 - 9 Ton Full Beam Log Splitter ASSEMBLY Install the Beam If your log splitter is already assembled, skip the assembly instructions in this manual. 1. Align the 4 threaded blocks on the back of the beam over the 4 larger holes on the side of the wheel mount. If unassembled, please read and follow these instructions. 2. Thread an M10×20 bolt (34) through a Ø10 Washer (22).
Assembly 100624 - 9 Ton Full Beam Log Splitter Install the Engine Install the Bracket 1. Align the 4 holes on the base of the engine with the 4 smaller holes on the wheel mount. 1. Slide the ram bracket (2) over the rod on the cylinder being sure to align the bolt holes. 2. Thread an M8×20 bolt (36) through an Ø8 Lock Washer (26) and Ø8 Washer (27). 2. Insert the M10×60 bolt (3) through the ram bracket and cylinder rod. 3.
Assembly 100624 - 9 Ton Full Beam Log Splitter Install the Hoses Suction Hose CAUTION Red shipping plugs must be removed from hydraulic pump prior to installing hoses. 1. Using the provided hose clamps, connect one end of the clear oil hose to the hydraulic oil tank (C) just beneath the beam and the other end to the pump inlet on the side of the pump (D). Securely tighten the clamps on both ends of the clear hydraulic hose with either a flat head screw driver or 6mm socket (Torque to 2.9-4.4 ft lbs.
Assembly 100624 - 9 Ton Full Beam Log Splitter Oil Inlet (High Pressure) Hose 3. Connect one end of high pressure hose to the control valve inlet (A). Connect the other end of the hose to the pump outlet (B). Securely tighten both ends of the hydraulic hose with a 27mm wrench (Torque to 44 - 52 ft lbs.). A NOTICE We consider the first 5 hours of run time to be the breakin period for the engine. During the break in period we recommend using standard automotive non-synthetic blended oils.
Assembly 100624 - 9 Ton Full Beam Log Splitter 4. Check engine oil level daily and add as needed. NOTICE Our engines work well with 10% or less ethanol blend gasoline. When using ethanol-gasoline blends there are some issues worth noting: MAX OIL DIP STICK MIN –– Ethanol-gasoline blends can absorb more water than gasoline alone. –– These blends can eventually separate, leaving water or a watery goo in the tank, fuel valve and carburetor.
Assembly 100624 - 9 Ton Full Beam Log Splitter Add Hydraulic Oil 4. Add 115 fl. oz (3.4 L) of hydraulic oil - ISO 32. 5. Check the hydraulic oil level using dipstick. Oil level should be between the two marks on the dipstick. (A) WARNING DO NOT remove the hydraulic oil fill cap when the engine is running or hot. Hot oil can escape causing severe burns. Always allow the log splitter to cool completely before removing the hydraulic oil cap.
Operation 100624 - 9 Ton Full Beam Log Splitter OPERATION The log splitter needs to be on a dry level surface with good footing. DO NOT work on mud, ice, tall grass, brush or snow. WARNING NEVER modify, alter or change the log splitter in anyway. Modifications will void the warranty. Zone NEVER attach a rope, cable or other device to the control lever on the log splitter. Wo rk ALWAYS use the log splitter for its intended use.
Operation 100624 - 9 Ton Full Beam Log Splitter 7. As engine warms up, move the choke lever (D) to the “RUN” position. Log Splitter Operation NOTICE Back injury can result from lifting logs onto the log splitter if proper lifting techniques are not used. D It is normal for the hydraulic fluid to appear foamy/frothy during operation. This can be caused by agitated oil in the tank collecting air.
Maintenance 100624 - 9 Ton Full Beam Log Splitter MAINTENANCE Changing the Engine Oil NOTICE WARNING Never operate a damaged or defective log splitter. WARNING Once oil has been added, a visual check should show oil about 1-2 threads from running out of the fill hole. If using the dipstick to check oil level, DO NOT screw in the dipstick while checking. Improper maintenance will void your warranty.
Maintenance 100624 - 9 Ton Full Beam Log Splitter Cleaning and Adjusting the Spark Plug(s) 1. Remove the spark plug cable from the spark plug. 2. Use a spark plug socket tool (not included), or a 13/16 in. (21 mm) socket (not included) to remove the plug. 3. Inspect the electrode on the plug. It must be clean and not worn to produce the spark required for ignition. 4. Make certain the spark plug gap is 0.028-0.031 in. (0.7-0.8 mm). Cleaning the Spark Arrestor 1.
Maintenance 100624 - 9 Ton Full Beam Log Splitter 7. Reattach the clear suction hose to the pump. (A) Securely tighten the clamp of the clear hydraulic hose with either a flat head screw driver or 6mm socket (Torque to 2.9-4.4 ft lbs.). Maintenance Schedule Follow the service intervals indicated in the following maintenance schedule. Service your log splitter more frequently when operating in adverse conditions.
100624 - 9 Ton Full Beam Log Splitter Storage STORAGE Refer to the Maintenance section for proper cleaning instructions. WARNING Never store the log splitter inside next to appliances where there is a source of heat or open flame, spark or pilot light because they can ignite gasoline vapors. DO NOT store a log splitter near fertilizer or any corrosive material. Even with an empty gas tank, gasoline vapors could ignite. Log Splitter Storage 1.
Specifications 100624 - 9 Ton Full Beam Log Splitter SPECIFICATIONS Hydraulic Oil Specifications Type.. ........................................ See Hydraulic oil chart Log Splitter Specifications Capacity............................................ 115 fl. oz (3.4 L) Ram Force................................................. 9 US Tons NOTICE Cycle Time............................................... 20 seconds Hydraulic Tank Capacity.............................. 0.9 gal (3.4 L) Max Log Length....
100624 - 9 Ton Full Beam Log Splitter Specifications Parts Diagram 28
Specifications 100624 - 9 Ton Full Beam Log Splitter Parts List # Part Number Description Qty. # Part Number Description Qty. 1 G889.1-2000-M10 Lock Nut M10 1 28 PMJ7-04 Support Leg 1 2 PMJ7-02 Bracket 1 29 PMJ7-07 Rubber Damping Pad 1 3 G5782-2000-M10-60 Bolt M10 × 60 1 30 G70.
83 101 100 99 98 97 96 84 16 2 1 17 3 4 4 5 18 95 3 94 93 92 91 6 20 79 7 21 75 76 77 23 8 22 78 80 19 81 19 82 9 24 25 10 26 11 27 28 12 29 30 13 31 55 73 13 32 84 14 56 74 84 15 33 57 72 34 58 59 71 60 35 61 70 62 36 19 63 69 85 37 39 24 40 16 64 38 41 41 42 43 44 68 45 35 66 46 67 47 66 65 54 48 49 86 87 50 51 88 89 52 90 53 3 100624 - 9 Ton Full Beam Log Splitter Specifications Engine Parts Diagra
Specifications 100624 - 9 Ton Full Beam Log Splitter Engine Parts List # Part Number Description Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 2.06.004 12.061000.02 1.16674.0612 1.5789.0608 12.111000.01 12.080100.02.48 1.6177.2.12 12.060001.00 12.080001.00 1.16674.0620 12.123000.02 12.120100.01 2.14.016 12.080014.00 12.080014.01 2.11.009 1.276.6203 21.120400.01 1.6177.06 2.08.037 Clamp Ø10.
Specifications 100624 - 9 Ton Full Beam Log Splitter # 88 89 90 91 92 93 94 95 96 Part Number 1.848.08 1.859.08 1.6175.08 12.070100.00 23.070303.00 23.070301.00 12.071000.00.1 111.070300.01 2.06.018 97 12.070011.03 98 99 100 101 12.070010.00 1.845.4213 12.070011.01 12.070400.00 Description Washer Ø8 Lock Washer Ø8 Nut M8 Cap, Fuel Tank, 1.8 mm Support Filter Fuel Filter, Fuel Tank Fuel Tank, 1.5 L Fuel Filter, Fuel Pipe Clamp Ø10.5 × b8 Fuel Pipe Ø4.5 × Ø8.5 × 125 Veil, Fuel Tank Bolt M4.
Troubleshooting 100624 - 9 Ton Full Beam Log Splitter TROUBLESHOOTING Problem Engine will not start. Engine will not start; Engine starts but runs roughly. Engine shuts down during operation. Engine cannot supply enough power or overheating. Wedge movement is slow or erratic. Oil leak from cylinder. Wedge will not extend or retract. Excessive bouncing while towing. Cause Solution No fuel. Add fuel. Faulty spark plug. Replace spark plug. Unit loaded during start up. Remove load from unit.
Warranty* 100624 - 9 Ton Full Beam Log Splitter WARRANTY* Other Exclusions CHAMPION POWER EQUIPMENT This warranty excludes: 2 YEAR LIMITED WARRANTY –– Cosmetic defects such as paint, decals, etc. –– Wear items such as filter elements, o-rings, etc. Warranty Qualifications –– Accessory parts such as hoses, storage covers, etc.
CHAMPION POWER EQUIPMENT, INC. (CPE), THE UNITED STATES ENVIRONMENT PROTECTION AGENCY (U.S. EPA) AND THE CALIFORNIA AIR RESOURCES BOARD (CARB) EMISSION CONTROL SYSTEM WARRANTY Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) Exhaust and Evaporative emissions regulations.
EXHAUST AND EVAPORATIVE EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Exhaust and Evaporative Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (SORE) (for other states, 1997 and later model year engines).
EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine) Systems covered by this warranty Parts Description Fuel Metering System Fuel regulator, Carburetor and internal parts Air Induction System Air cleaner, Intake manifold Ignition System Spark plug and parts, Magneto ignition system Exhaust System Exhaust manifold, catalytic converter Miscellaneous Parts Tubing, Fittings, Seals, Gaskets, and Clamps associated with these listed systems.