41351 Rev 41351-20091106 10006 Santa Fe Springs Road Santa Fe Springs, CA 90670 USA Made in China Owner’s Manual and Operating Instructions 7800 Starting Watts/6500 Maximum Watts PORTABLE GENERATOR
Table of Contents Introduction ..................................... 1 Portable Power Generator ........................ 1 Accessories................................................ 1 This Booklet .............................................. 1 Manual Conventions ......................... 2 Safety Rules ...................................... 3 Controls and Features ....................... 5 Generator .................................................. 5 Power Panel .........................................
Introduction Introduction Accessories Congratulations on your purchase of a Champion Power Equipment generator. CPE designs and builds generators to strict specifications. With proper use and maintenance, this generator will bring years of satisfying service. This Owner’s Manual contains important safety instructions and information. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE. Champion Power Equipment manufactures and sells accessories designed to help you get the most from your purchase.
Manual Conventions Manual Conventions CAUTION This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. Follow all safety messages to avoid or reduce the risk of serious injury or death.
Safety Rules Safety Rules WARNING Read this manual thoroughly before operating your generator. Failure to follow instructions could result in serious injury or death. WARNING The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects, or other reproductive harm. DANGER Generator exhaust contains carbon monoxide, a colorless, odorless, poison gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death.
Safety Rules DANGER Fuel and fuel vapors are highly flammable and extremely explosive. Fire or explosion can cause severe burns or death. Unintentional startup can result in entanglement, traumatic amputation or laceration. When adding or removing fuel Turn the generator off and let it cool for at least two minutes before removing the fuel cap. Loosen the cap slowly to relieve pressure in the tank. Only fill or drain fuel outdoors in a well-ventilated area. DO NOT overfill the fuel tank.
Controls and Features Controls and Features Read this owner’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator (1) Fuel Tank – 6.5 gallon capacity fuel tank. (2) Fuel Valve – Turn this valve to the “On” position to supply fuel to the engine. (3) Choke Lever – Used to start the engine (4) Air Cleaner – Protects the engine by filtering dust and debris from the intake air.
Controls and Features Power Panel (1) Intelligauge – Three mode digital meter for running hours, voltage and hertz. (2) Circuit Breakers – Protects the generator against electrical overload. (3) Engine Switch – Press the switch to the “Start” position to start the generator. Flip to the “Off” position to turn off the generator. (4) 120 V 30 A Twist-Lock –This receptacle powers 120 Volt AC, 60 Hz, single phase loads requiring up to 3600 watts of power.
Controls and Features Parts Included Your 41351 Gasoline Powered Generator ships with the following parts: Wheel Kit 10” Solid Wheel Axle Assembly Support Leg Vibration Mounts Support Leg Hardware Battery Hardware Oil Funnel Spark Plug Socket Spark Arrester Kit Spark Arrester Cover Plate Screws, Lock Washers Rev 41351-20091106 2 2 1 2 1 1 piece sets piece piece set set 1 piece 1 piece 1 piece 1 piece 2 pieces 7
Assembly Assembly Your generator requires some assembly. This unit ships from our factory without oil. It must be properly serviced with fuel and oil before operation. If you have any questions regarding the assembly of your generator, call our help line at 1-877-338-0999. Please have your serial number and model number available. Remove the Generator from the Shipping Carton 1. Set the shipping carton on a solid, flat surface. 2. Remove everything from the carton except the generator. 3.
Assembly Add Engine Oil CAUTION DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil. Damage to the generator as a result of failure to follow these instructions will void your warranty. NOTE The generator rotor has a sealed, pre-lubricated ball bearing that requires no additional lubrication for the life of the bearing. Add Fuel 1. 1. Place the generator on a flat, level surface. 2. Remove oil fill cap/dipstick to add oil. 3. Add 1.
Assembly Grounding Your generator must be properly connected to an appropriate ground to help prevent electric shock. WARNING Failure to properly ground the generator can result in electric shock. A ground terminal connected to the frame of the generator has been provided on the power panel. For remote grounding, connect of a length of heavy gauge (12 AWG minimum) copper wire between the generator ground terminal and a copper rod driven into the ground.
Operation Operation Generator Location Please consult your local authority. In some areas, generators must be registered with the local utility. Generators used at construction sites may be subject to additional rules and regulations. This generator must have at least five feet of clearance from combustible material. Leave at least three feet of clearance on all sides of the generator to allow for adequate cooling, maintenance and servicing. Place the generator in a well-ventilated area.
Operation Stopping the Engine 1. Turn off and unplug all electrical loads. Never start or stop the generator with electrical devices plugged in or turned on. 2. Let the generator run at no-load for several minutes to stabilize internal temperatures of the engine and generator. 3. Flip the ignition switch to the “Off” position. 4. Turn the fuel valve to the “Off” position. Do Not Overload Generator Capacity Follow these simple steps to calculate the running and starting watts necessary for your purposes.
Operation Wattage Reference Chart Use the chart to determine approximate wattage requirements for your equipment. NOTE Starting watts can exceed three times the running watts. The values in the following table are approximate. Refer to your tool or appliance for actual wattage consumption.
Maintenance Maintenance 6. Dispose of used oil at an approved waste management facility. The owner/operator is responsible for all periodic maintenance. WARNING Never operate a damaged or defective generator. Spark Plugs WARNING Tampering with the factory set governor will void your warranty. 1. Remove the spark plug cable from the spark plug. 2. Use the spark plug tool that shipped with your generator to remove the plug. 3. Inspect the electrode on the plug.
Maintenance Air Filter 1. 2. 3. 4. 5. 6. 7. Remove the snap-on cover holding the air filter to the assembly. Remove the foam element. Wash in liquid detergent and water. Squeeze thoroughly dry in a clean cloth. Saturate in clean engine oil. Squeeze in a clean, absorbent cloth to remove all excess oil. Place the filter in the assembly. Reattach the air filter cover and snap in place. Cleaning CAUTION DO NOT spray engine with water. Water can contaminate the fuel system.
Storage Storage The generator should be started at least once every 14 days and allowed to run for at least 20 minutes. For longer term storage, please follow these guidelines. 5. Change the oil. 6. Remove the spark plug and pour about ½ ounce of oil into the cylinder. Crank the engine slowly to distribute the oil and lubricate the cylinder. 7. Reattach the spark plug. Generator Storage Engine Storage 1. Allow the engine to cool completely before storage. 2.
Specifications Specifications Engine Specifications Engine 389 cc OHV CPE Generator Specifications Spark Plugs Your generator comes equipped with a ¾” (19 mm) long reach plug. Intermittent use (less than 1 hour/month) or colder temperatures (below 60°F) NGK B6ES or equivalent Maximum Wattage 6500 Watts Continuous Wattage 5800Watts Starting Wattage 7800Watts AC Load 120/240 V Neutral bonded to frame Phase Single Frequency 60 Hz Fuel Capacity 6.5 gallons (25 L) Weight 210.5 lbs. (95.5 kg) Height 25.
Specifications Parts Diagram 18 Rev 41351-20091106
Specifications Parts List No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 Rev 41351-20091106 Part Number 5P5 DP03-00000000-2 29.001 ST02FD-05502020-CSA GB818 M4×14 GB6177 M4 ST02FD-05502022-CSA ST02FD-05502023-CSA GB5783 M6×22 GB97.1 6 GB93 6 GB6175 M6 GB5789 M6×12 ST02FD-05302005-25CSA GB859 3 GB818 M3×6 ST02FD-05302003-20CSA BG01-00000000 GB818 M5×14 GB97.1 5 GB818 M5×38 ST05FD-05205011.
Specifications No. 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 20 Part Number GB6175 M8 GB93 8 GB848 8 GB6177 M6 ST188FD-1090006 ST02FD-04100010 ST02FD-04100014 GB5789 M6×20 ST05FD-04120000 GB819 M5×10 ST02FD-04130000 ST02FD-04120000-A ST05FD-04310000 ST02FD-04160000 ST188FD-1160002-CPE ST188FD-1070006A ST182FD-1742203-UC ST182FD-1742201-UC GB896 6 GB896 8 ST182FD-1742202-UC 27.
Specifications Wiring Diagram Rev 41351-20091106 21
Troubleshooting Troubleshooting Problem Generator will not start Generator will not start; Generator starts but runs roughly Generator shuts down during operation Generator cannot supply enough power or overheating Cause No fuel Faulty spark plug Unit loaded during start up Low oil level Choke in the wrong position.
Warranty Warranty CHAMPION POWER EQUIPMENT 2 YEAR LIMITED WARRANTY Effective September 1, 2006. Replaces all undated warranties and all warranties dated before September 1, 2006. Warranty Qualifications Champion Power Equipment (CPE) will register this warranty upon receipt of your Warranty Registration Card and a copy of your sales receipt from one of CPE's retail locations as proof of purchase.
Notes Notes 24 Rev 41351-20091106