OWNER’S MANUAL & OPERATING INSTRUCTIONS POWERED BY warranty_badges.pdf 1 8/18/11 10:45 AM 9500 Starting Watts/7500 Running Watts Wireless Remote, Electric Start PORTABLE GENERATOR MODEL NUMBER 41570 SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual. MADE IN CHINA REV 41570-20140522 12039 Smith Ave. Santa Fe Springs CA 90670 USA / 1-877-338-0999 www.championpowerequipment.
AN IMPORTANT MESSAGE ABOUT TEMPERATURE: Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to 40°C (104°F). When your product is needed your product may be operated at temperatures ranging from -15°C (5°F) to 50°C (122°F) for short periods. If the product is exposed to temperatures outside this range during storage, it should be brought back within this range before operation.
41570 9500 Starting Watts/7500 Running Watts Wireless Remote, Electric Start PORTABLE GENERATOR Table of Contents Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Portable Power Generator. . . . . . . . . . . . . . . . . . . 1 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 This Booklet. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Manual Conventions. . . . . . . . . . . . . . .
ENGLISH 41570 Introduction Introduction Accessories Congratulations on your purchase of a Champion Power Equipment generator. CPE designs and builds generators to strict specifications. With proper use and maintenance, this generator will bring years of satisfying service. Champion Power Equipment manufactures and sells accessories designed to help you get the most from your purchase. To find out more about our covers and power cables, please visit our web site at: www.championpowerequipment.
41570 ENGLISH Manual Conventions This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. Follow all safety messages to avoid or reduce the risk of serious injury or death. DANGER DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
ENGLISH 41570 Safety Rules WARNING Read this manual thoroughly before operating your generator. Failure to follow instructions could result in serious injury or death. WARNING The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects, or other reproductive harm. DANGER Generator exhaust contains carbon monoxide, a colorless, odorless, poison gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death.
41570 ENGLISH DANGER Safety Rules WARNING Fuel and fuel vapors are highly flammable and extremely explosive. Fire or explosion can cause severe burns or death. Unintentional startup can result in entanglement, traumatic amputation or laceration. Rapid retraction of the starter cord will pull hand and arm towards the engine faster than you can let go. Unintentional startup can result in entanglement, traumatic amputation or laceration. Broken bones, fractures, bruises or sprains could result.
ENGLISH 41570 Controls and Features Read this owner’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator 1 2 3 9 4 5 5 7 8 6 (1) Fuel Tank – 5.9 gallon (22.4 L) capacity fuel tank. (5) Recoil Starter – Used to manually start the engine. (2) Auto-Choke – Automatically chokes the engine in wireless or electric start modes. No manual adjustment required.
41570 ENGLISH Controls and Features Power Panel 1 2 3 6 (1) Ignition Switch – Used to start or stop the generator. (2) Battery Switch – Enables/disables starting electrically – via remotely or by ignition switch. (3) 120/240 Volt AC, 30 Amp Twist-Lock Receptacle (NEMA L14-30R) – May be used to supply electrical power for the operation of 120 and/or 240 Volt AC, 30 Amp, single phase 60 Hz electrical loads. (4) Circuit Breakers – Protects the generator against electrical overloads.
Controls and Features Wireless Remote Control Power Panel Load Management Cont’d. This generator is equipped with a wireless remote control system for starting and stopping. The system consists of (4) main components: 1. Receiver Control Module (RCM) 2. Wireless Remote 3. Battery Switch 4. Ignition Switch The Remote Control functions are enabled when: 1. The Ignition Switch is in the “ON” position, AND 2. The Battery Switch is in the “ON” position.
41570 ENGLISH Controls and Features Parts Included Your 41570 gasoline powered generator ships with the following parts: Wheel Kit –– –– –– –– –– –– –– –– 10 in. Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . Bushing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flange Bolt (M10x120 for Wheel) . . . . . . . . . . . . . Lock Nut (M10) . . . . . . . . . . . . . . . . . . . . . . . . . Flat Washer Ø10. . . . . . . . . . . . . . . . . . . . . . . . .
ENGLISH 41570 Assembly Your generator requires some assembly. This unit ships from our factory without oil. It must be properly serviced with fuel and oil before operation. If you have any questions regarding the assembly of your generator, call our help line at 1-877-338-0999. Please have your serial number and model number available. Install the Support Leg 1. Attach the support leg to the generator frame with flange bolt (M8x16) and flange lock nuts (M8). 2.
41570 ENGLISH Add Engine Oil CAUTION DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil. Damage to the generator as a result of failure to follow these instructions will void your warranty. NOTE The generator rotor has a sealed, pre-lubricated ball bearing that requires no additional lubrication for the life of the bearing. NOTE The recommended oil type is 10W-30 automotive oil. 1. Place the generator on a flat, level surface. 2.
ENGLISH 41570 Assembly Add Fuel 1. Use clean, fresh, regular unleaded fuel with a minimum octane rating of 85 and an ethanol content of less than 10% by volume. 2. DO NOT mix oil with fuel. 3. Clean the area around the fuel cap. 4. Remove the fuel cap. 5. Slowly add fuel to the tank. DO NOT OVERFILL. Fuel can expand after filling. A minimum of ¼ in. (6.4 mm) of space left in the tank is required for fuel expansion, more than ¼ in. (6.4 mm) is recommended.
41570 ENGLISH Operation Generator Location Grounding NEVER operate the generator inside any building, including garages, basements, crawlspaces and sheds, enclosure or compartment, including the generator compartment of a recreational vehicle. Please consult your local authority. In some areas, generators must be registered with the local utility. Generators used at construction sites may be subject to additional rules and regulations. Generators should be on a flat, level surface at all times.
ENGLISH 41570 Operation Wireless Remote and Electric Start Recoil Start Wireless remote starting is only possible within 80 feet of the generator. Do not attempt to adjust the carburetor choke. The wireless remote and electric starting systems will automatically close and open the choke. 1. Make certain the generator is on a flat, level surface. 2. Turn off all electrical loads connected to the generator. Never start or stop the generator with electrical devices plugged in and turned on. 3.
41570 ENGLISH Connecting Electrical Loads 1. Let the engine stabilize and warm up for a few minutes after starting 2. Plug in and turn on the desired 120/240 Volt AC single phase, 60 Hz electrical loads. –– DO NOT connect 3-phase loads to the generator. –– DO NOT connect 50 Hz loads to the generator. –– DO NOT overload the generator. NOTE Connecting a generator to your electric utility company’s power lines or to another power source may be against the law.
ENGLISH 41570 Operation Do Not Overload Generator Operation at High Altitude Capacity The density of air at high altitude is lower than at sea level. Engine power is reduced as the air mass and airfuel ratio decrease. Engine power and generator output will be reduced approximately 3½% for every 1000 feet of elevation above sea level. This is a natural trend and cannot be changed by adjusting the engine.
41570 ENGLISH The owner/operator is responsible for all periodic maintenance. WARNING Never operate a damaged or defective generator. WARNING Maintenance and Storage Oil Cont’d. NOTE Once oil has been added, a visual check should show oil about 1-2 threads from running out of the fill hole. If using the dipstick to check oil level, DO NOT screw in the dipstick while checking. Tampering with the factory set governor will void your warranty. WARNING Improper maintenance will void your warranty.
ENGLISH 41570 Maintenance and Storage Spark Arrester Maintenance Schedule 1. Allow the engine to cool completely before servicing the spark arrester. 2. Remove the three screws holding the cover plate which retains the end of the spark arrester to the muffler. 3. Remove the spark arrester screen. 4. Carefully remove the carbon deposits from the spark arrester screen with a wire brush. 5. Replace the spark arrester if it is damaged. 6.
41570 ENGLISH Maintenance and Storage Storage Generator Battery The generator should be started at least once every 14 days and allowed to run for at least 20 minutes. For longer term storage, please follow these guidelines. This product is equipped with an automatic battery charging circuit. The battery will receive charging voltage when the engine is running. The battery will maintain a proper charge if the unit is used on a regular basis (about once every two weeks).
ENGLISH 41570 Specifications Engine Specifications Spark Plugs –– –– –– –– OEM spark plug: NHSP F6RTC Replacement spark plug: NGK BPR6ES or equivalent Make certain the spark plug gap is 0.7 - 0.8 mm or (0.028 - 0.031 in.). Model. . . . . . . . . . . . . . . . . . . . . YF190FD-2-211 Displacement. . . . . . . . . . . . . . . . . . . . . . . 439cc Type. . . . . . . . . . . . . . . . . . . . . . . . 4-Stroke OHV Start Type . . . . . . . . . . . . . .
2 3 4 5 6 Br BROWN B BLACK Y YELLOW B/W BLACK WHITE BLUE W/G WHITE GREEN L G GREEN G/Y GREEN YELLOW R RED W/L WHITE BLUE W WHITE B/G BLACK GREEN C CARNATION O ORANGE ST ON OFF 1 COMBINATION SWITCH GENERATOR BLOCK FW MW2 DCW EXW ENGINE BLOCK Br Y Y L L R B B R R B W/G R W Br Br W R W G/Y lb W B R l B/W B L R B/W FUSE 10A W STARTER M W W 14-50R B B xse0.
21 REV 41570-20140522 84 83 78 82 81 55 73 75 74 85 80 77 79 9 76 72 71 1 87 88 89 71 86 3 70 26 2 67 92 117 116 115 69 68 65 5 6 7 8 9 66 90 68 91 4 60 62 61 59 58 93 94 95 97 96 67 98 104 57 6 56 103 102 99 100 101 112 113 111 114 110 109 108 107 106 105 118 119 120 26 64 63 10 11 12 13 14 15 55 16 26 54 25 53 27 17 29 52 28 18 51 19 50 20 49 35 31 34 48 36 44 43 37 45 42 121 41 37 33 32 22 40 47 46 36 37 38 39 47 30 21 22 2
41570 ENGLISH Parts List # Part Number Description Qty # Part Number Description Qty 1 2.06.006 Clamp (Ø7×Ø1) 2 63 152.200703.02 Short Pin, Handle 2 2 152.070013.03 Pipe, Air Cleaner, 135MM 1 64 1.894.1.08 Circlip Ø8 2 3 2.06.004 Clamp (Ø8×Ø1) 1 65 152.200703.04 Long Pin, Handle 2 4 2.05.001 Clamp (Ø8×6.5) 2 66 1.894.1.10 Circlip Ø10 2 5 152.070014.07 Pipe, Reversal Valve, 780MM 1 67 1.862.06 Lock Washer Ø6 2 6 1.5789.0608 Flange Bolt M6×8 6 68 1.5789.
23 112 89 REV 41570-20140522 2 97 1 98 3 102 103 104 105 91 106 107 114 99 24 4 100 25 115 101 5 116 6 117 91 7 26 90 119 120 121 122 123 108 109 110 8 27 9 118 28 10 11 29 90 30 111 31 89 12 88 13 87 14 32 86 96 63 85 15 64 95 16 17 33 65 66 94 67 69 18 34 68 93 70 19 35 71 72 92 113 20 12 73 74 36 75 2 37 77 16 30 76 78 21 79 45 22 38 80 81 46 82 47 49 23 84 48 23 83 39 50 51 52 12 44 53 43
41570 ENGLISH # Part Number Description Qty # Part Number Description 1 21.061300.00 Recoil Handle 1 64 47.041000.01 Camshaft 1 2 1.5789.0608 Flange Bolt M6×8 4 65 47.040004.00 Lifter, Valve 2 66 47.040002.00 Valve, Intake 1 67 47.040006.00 Valve, Exhaust 1 68 46.040005.00 Push Rod 2 69 45.040015.00 Retainer, Valve Spring 2 70 45.040017.00 Oil Seal, Valve 2 71 45.040003.00 Spring, Valve 2 72 23.040010.00 Bolt, Rocker Arm 2 73 45.040001.
ENGLISH 41570 Troubleshooting Problem Cause Solution Generator will not start No fuel Add fuel Faulty spark plug Replace spark plug Unit loaded during start up Remove load from unit Low oil level Fill crankcase to the proper level Generator will not start; Generator starts but runs roughly Place generator on a flat, level surface Choke in the wrong position Adjust choke Spark plug wire loose Attach wire to spark plug Remote control battery is dead Replace remote control battery Generator
41570 ENGLISH Warranty WARRANTY CHAMPION POWER EQUIPMENT 2 YEAR LIMITED WARRANTY Warranty Qualifications Champion Power Equipment (CPE) will register this warranty upon receipt of your Warranty Registration Card and a copy of your sales receipt from one of CPE’s retail locations as proof of purchase. Please submit your warranty registration and your proof of purchase within ten (10) days of the date of purchase.
Champion Power Equipment, Inc. (CPE), The United States Environment Protection Agency (U.S. EPA.) and the California Air Resources Board (CARB) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) emission regulations.
EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (for other states, 1997 and later model year engines). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter. 2.
EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine) Systems covered by this warranty Fuel Metering System Fuel regulator, Carburetor and internal parts Air Induction System Air cleaner, Intake manifold Ignition System Spark plug and parts, Magneto ignition system Exhaust System Exhaust manifold, catalytic converter Miscellaneous Parts Tubing, Fittings, Seals, Gaskets, and Clamps associated with these listed systems.
