66504 Rev 66504-20091116 10006 Santa Fe Springs Road Santa Fe Springs, CA 90670 USA Made in China Owner’s Manual and Operating Instructions SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual 196cc REPLACEMENT ENGINE
Table of Contents Introduction ..................................... 1 Replacement Engine................................. 1 Accessories................................................ 1 This Booklet .............................................. 1 Manual Conventions ......................... 2 Safety Rules ...................................... 3 Controls and Features ....................... 5 Replacement Engine................................. 5 Parts Included ..........................................
Introduction Introduction Accessories Congratulations on your purchase of a Champion Power Equipment engine. CPE designs and builds engines to strict specifications. With proper use and maintenance, this engine will bring years of satisfying service. This Owner’s Manual contains important safety instructions and information. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE. Replacement Engine This unit is a gasoline driven, key-way shaft replacement engine.
Manual Conventions Manual Conventions CAUTION This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. Follow all safety messages to avoid or reduce the risk of serious injury or death.
Safety Rules Safety Rules WARNING Read this manual thoroughly before operating your engine. Failure to follow instructions could result in serious injury or death. Keep hands and feet away from rotating parts. Tie up long hair and remove jewelry. Operate equipment with guards in place. DO NOT wear loose-fitting clothing, dangling drawstrings or items that could become caught. WARNING Sparks can result in fire or electrical shock.
Safety Rules DANGER Fuel and fuel vapors are highly flammable and extremely explosive. Fire or explosion can cause severe burns or death. Unintentional startup can result in entanglement, traumatic amputation or laceration. When adding or removing fuel Turn the engine off and let it cool for at least two minutes before removing the fuel cap. Loosen the cap slowly to relieve pressure in the tank. Only fill or drain fuel outdoors in a well-ventilated area. DO NOT overfill the fuel tank.
Controls and Features Controls and Features Read this owner’s manual before operating your engine. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Replacement Engine (1)Fuel Tank – 0.93 gallon capacity fuel tank. (7) Engine Switch - Flip Switch to “On” position to start engine. (2) Air Cleaner – Protects the engine by filtering dust and debris from the intake air.
Controls and Features Parts Included Your 66504 Gasoline Powered Engine ships with the following parts: Spark Plug Socket 6 1 piece Rev 66504-20091116
Assembly Assembly This unit ships from our factory without oil. It must be properly serviced with fuel and oil before operation. Add Engine Oil CAUTION DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil. Damage to the generator as a result of failure to follow these instructions will void your warranty. CAUTION Use regular unleaded gasoline with a minimum octane rating of 85. DO NOT mix oil and gasoline.
Operation Operation 7. NOTE Engine Location Place the engine in a well-ventilated area. DO NOT place the engine near vents or intakes where exhaust fumes could be drawn into occupied or confined spaces. Carefully consider wind and air currents when positioning engine. Starting the Engine 1. Make certain the engine is on a flat, level surface. 2. Flip engine switch to “ON” position (Item A) 3. Rotate the fuel valve to the “ON” position (to the left)(Item B).
Maintenance Maintenance 6. Dispose of used oil at an approved waste management facility. The owner/operator is responsible for all periodic maintenance. WARNING Never operate a damaged or defective engine. Spark Plugs WARNING Improper maintenance will void your warranty. Complete all scheduled maintenance in a timely manner. Correct any issue before operating the engine. NOTE 1. 2. 3. 4. 5. 6. Remove the spark plug cable from the spark plug.
Maintenance Cleaning CAUTION DO NOT spray engine with water. Every 8 hours or daily Check oil level Clean around air intake and muffler First 5 Hours Change oil Every 50 hours or every season Clean air filter Change oil if operating under heavy load or in hot environments Water can contaminate the fuel system. Use a damp cloth to clean exterior surfaces of the engine. Use a soft bristle brush to remove dirt and oil. Use an air compressor (25 PSI) to clear dirt and debris from the engine.
Storage Storage Engines stored for over 30 days need to be drained of fuel to prevent gum from forming in the fuel system, carburetor components and hoses. For long term storage, please follow these guidelines. Engine Storage 1. 2. Clean the engine according to the instructions in the Maintenance section. 3. Drain all fuel completely from the fuel line and carburetor to prevent gum from forming. 4. Add a fuel stabilizer into the fuel tank. 5. Change the oil. 6.
Specifications Specifications Engine Specifications Engine PTO Rotation Ignition Mode Displacement Torque (max) Compression Horizontal Shaft End Hole Fuel Capacity Weight Height Width Length 196 cc OHV CPE Counterclockwise TCI (transistorized) 196 cc 9.74 ft. lbs. at 2800 RPM 8.5:1 ¾” x 2 7/16” 1.91 cm x 6.17 cm Tapped 5/16” 24 UNF 0.93 gallons (3.5 L) 75 lbs. (34kg) 20.5 inches (52 cm) 15.75 inches (40 cm) 30.7 inches (78 cm) Spark Plugs Your engine comes equipped with a ¾” long reach plug (19mm).
Specifications Dimensions Rev 66504-20091116 13
Specifications Parts Diagram 14 Rev 66504-20091116
Specifications Parts List No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 Part Number GB818-88-B4-12 ST168F-1070003-G GB16674-1-FB6-12 ST168F-1070002-G GB5787--86-FB5-12 ST168F-1070200-G ST168F-1070008-G ST168F-1070004-G ST188FD--1070006A GB6187-86-N6 ST168F--1121100-C ST168F-1070005-G ST152FD-1070200 168.071000.
Specifications No.
Specifications No.
Troubleshooting Troubleshooting Problem Engine will not start Engine will not start; Engine starts but runs roughly Engine shuts down during operation Engine cannot supply enough power or overheating 18 Cause No fuel Faulty spark plug Low oil level Choke in the wrong position. Spark plug wire loose Out of fuel Low oil level Insufficient ventilation Solution Add fuel Replace spark plug Fill crankcase to the proper level Place engine on a flat, level surface Adjust choke.
Warranty Warranty CHAMPION POWER EQUIPMENT 1 YEAR LIMITED WARRANTY Effective September 1, 2006. Replaces all undated warranties and all warranties dated before September 1, 2006. Warranty Qualifications Champion Power Equipment (CPE) will register this warranty upon receipt of your Warranty Registration Card and a copy of your sales receipt from one of CPE's retail locations as proof of purchase.
Notes Notes 20 Rev 66504-20091116
