OWNER’S MANUAL & OPERATING INSTRUCTIONS 3 INCH SEMI-TRASH PUMP MODEL NUMBER 66525 SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual. MADE IN CHINA REV 66525-20150116 12039 Smith Ave. Santa Fe Springs CA 90670 USA / 1-877-338-0999 www.championpowerequipment.
AN IMPORTANT MESSAGE ABOUT TEMPERATURE: Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to 40°C (104°F). When your product is needed your product may be operated at temperatures ranging from -15°C (5°F) to 50°C (122°F) for short periods. If the product is exposed to temperatures outside this range during storage, it should be brought back within this range before operation.
66525 66525 Pump.pdf 1 8/26/13 3:56 PM 3 INCH SEMI-TRASH PUMP TABLE OF CONTENTS Introduction . . . . . . . . . . . . . . . Introduction . . . . . . . . . . . . . Semi-Trash Pump . . . . . . . . . This Booklet . . . . . . . . . . . . . Manual Conventions. . . . . . . . . . Safety Rules . . . . . . . . . . . . . . . Controls and Features . . . . . . . . Semi-Trash Pump . . . . . . . . . Parts Included . . . . . . . . . . . Other . . . . . . . . . . . . . . . Assembly . . . . . . . . . . . . . . . . .
ENGLISH 66525 INTRODUCTION Introduction This Booklet Congratulations on your purchase of a Champion Power Equipment semi-trash pump. CPE designs and builds semi-trash pumps to strict specifications. With proper use and maintenance, this semi-trash pump will bring years of satisfying service. Every effort has been made to ensure the accuracy and completeness of the information in this manual.
66525 ENGLISH MANUAL CONVENTIONS This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. Follow all safety messages to avoid or reduce the risk of serious injury or death. DANGER DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
ENGLISH 66525 SAFETY RULES WARNING Read this manual thoroughly before operating your semi-trash pump. Failure to follow instructions could result in serious injury or death. DANGER DO NOT pump gasoline and fuel oil mixtures, detergents, acids, chemicals, beverages, pesticides, fertilizers or any other flammable liquid or corrosive. Pumping volatile liquids may result in an explosion or fire. These liquids will corrode the pump and void your warranty.
66525 ENGLISH DANGER Fuel and fuel vapors are highly flammable and extremely explosive. Fire or explosion can cause severe burns or death. Unintentional startup can result in entanglement, traumatic amputation or laceration. When adding or removing fuel: Turn the engine off and let it cool for at least two minutes before removing the fuel cap. Loosen the cap slowly to relieve pressure in the tank. Only fill or drain fuel outdoors in a well-ventilated area.
ENGLISH 66525 CONTROLS AND FEATURES Read this owner’s manual before operating your semi-trash pump. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Semi-Trash Pump 11 12 66525 Pump.pdf 1 1 2 8/26/13 3:56 PM 13 3 4 5 10 14 6 7 5 8 9 (1) Fuel Tank – 0.9 gal. (3.4 L) capacity fuel tank. (9) (2) Air Filter – Protects the engine by filtering dust and debris from the air intake. (10) 3 in. (7.6 cm) Inlet – 3 in. (7.
66525 ENGLISH CONTROLS AND FEATURES Parts Included Your model 66525 gasoline powered chemical pump ships with the following parts: Other – – – – – Vibration Mounts . . Flange Bolt M8x20 Lock Nut (M8) . . . Spark Plug Socket . Oil Funnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ENGLISH 66525 ASSEMBLY Your semi-trash pump requires some assembly. This unit ships from our factory without oil. It must be properly serviced with fuel and oil before operation. If you have any questions regarding the assembly of your semi-trash pump, call our help line at 1-877-338-0999. Please have your serial number and model number available. Add Engine Oil Cont’d. 1. Place the semi-trash pump on a flat, level surface. 2. Remove oil fill cap/dipstick to add oil. 3. Add up to 0.6 qt. (0.
66525 ENGLISH Add Fuel Cont’d. ASSEMBLY Connecting Hose or Pipes Hoses or pipes can be connected to the pump using 3 in. (7.6 cm) NPT pipe fittings. Teflon tape is required to ensure a liquid tight seal. Do not connect rigid pipe directly to the pump as this can cause excess stress that can damage the pump. Always use at least 12 in. (30.5 cm) of flexible hose between the pump and any rigid piping.
ENGLISH 66525 OPERATION Semi-Trash Pump Location Priming the Pump Place the semi-trash pump in a well ventilated area. DO NOT place the semi-trash pump near vents or intakes where exhaust fumes could be drawn into occupied or confined spaces. Carefully consider wind and air currents when positioning semi-trash pump. This semi-trash pump must have at least 5 ft. (1.5 m) of clearance from combustible material. Leave at least 3 ft. (91.
66525 ENGLISH Starting the Engine Cont’d. NOTE Pump performance can be adjusted using the throttle. To decrease pump output, slide the throttle to the right. To increase it, slide the throttle to the left. WARNING DO NOT remove either top, or drain (bottom) plugs while the semi-trash pump is on and running Loss of pressure and suction will occur. Injury may also occur. Stopping the Engine 1. Turn the fuel valve to the “OFF” position. 2. Let the engine run until fuel starvation has stopped the engine.
ENGLISH 66525 MAINTENANCE AND STORAGE The owner/operator is responsible for all periodic maintenance. Oil Cont’d. WARNING Never operate a damaged or defective semi-trash pump. WARNING Improper maintenance will void your warranty. NOTE Maintenance, replacement, or repair of emission control devices and systems may be performed by any non-road engine repair establishment or individual. Complete all scheduled maintenance in a timely manner. Correct any issue before operating the semi-trash pump.
66525 ENGLISH MAINTENANCE AND STORAGE Cleaning Engine Stored for Over 30 Days Use a damp cloth to clean exterior surfaces of the engine. Use a soft bristle brush to remove dirt and oil. Use an air compressor (25 PSI) to clear dirt and debris from the engine. 1. Add a properly formulated fuel stabilizer to the tank. 2. Run the engine for a few minutes so the treated fuel cycles through the fuel system and carburetor. 3. Turn the fuel valve to the “Off” position. 4.
ENGLISH 66525 SPECIFICATIONS Engine Specifications – – – – Model . . . . . . Displacement . Type . . . . . . . Start Type . . . . . . . . . . . . . . . . . . . . . . . Spark Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . YF168F-2-000 . . . . . . . 196cc . .4-Stroke OHV . . . . . . . Recoil Semi-Trash Pump Specifications Maintenance Valve Clearance – – – – – – – – Model . . . . . . . . . . Inlet Diameter. . . . . Outlet Diameter . . .
66525 ENGLISH TROUBLESHOOTING Problem Cause Solution Semi-trash pump will not start No fuel Add fuel Faulty spark plug Replace spark plug Low oil level Fill crankcase to the proper level; place semi-trash pump on a flat, level surface Choke in the wrong position Adjust choke Spark plug wire loose Attach wire to spark plug Semi-trash pump shuts down during operation Out of fuel Fill fuel tank Low oil level Fill crankcase to the proper level; place semi-trash pump on a flat, level surface
15 21 20 19 18 1 22 2 19 3 23 4 5 6 7 8 19 24 25 26 27 28 9 10 11 12 14 13 15 16 14 17 15 SPECIFICATIONS ENGLISH 66525 Parts Diagram
66525 ENGLISH Parts List # Part Number Description 1 26.103 Engine 1 2 221.251303.01 Base,Pump 1 3 202.251002.00 Washer Ø8, Copper 4 4 1.5789.0835 Flange Bolt M8×35 4 5 221.250300.01 Water Seal 1 6 221.251301.01 Friction-Piece 1 7 221.251302.01 Seal, Impeller 1 8 221.251106.01 Impeller 1 9 1.3452.1.12503 Seal, Impeller 1 10 221.251202.01 Cover,Impeller Cover 1 11 1.3452.1.26605 Seal,Pump Body 1 12 221.251105.01 Valve,One Way 1 13 221.251101.
30 17 1 133 132 108 131 130 121 11 2 14 129 128 3 127 4 126 5 134 15 6 135 7 20 16 136 8 21 125 9 10 22 17 23 11 18 24 112 99 79 117 99 12 25 19 124 46 79 123 122 13 26 27 45 44 43 42 41 40 28 29 44 118 117 116 50 49 48 47 31 11 51 32 109 33 53 54 108 111 112 113 114 115 55 107 34 52 56 106 110 119 35 57 36 58 104 59 61 62 105 103 60 69 63 37 64 68 65 66 70 38 71 67 72 74 1 75 73 76 84 77 78
66525 ENGLISH Engine Parts List # Part Number Description Qty # Part Number Description 1 1.5789.0608 Flange Bolt M6×8 5 69 1.5789.0855 Flange Bolt M8×55 4 2 22.061100.00.2 Recoil Starter Cover, Black 1 70 23.040017.00 Oil Seal, Valve 2 3 21.061005.00 Recoil Starter Spring 1 71 21.040003.00 Spring, Valve 2 4 2.10.003 Rope (Ø5×1550) 1 72 21.040007.00 Retainer, Exhaust Valve Spring (Up) 1 5 21.061001.01 Recoil Starter Reel 1 6 45.060003.
ENGLISH 66525 WARRANTY WARRANTY CHAMPION POWER EQUIPMENT 1 YEAR LIMITED WARRANTY Effective September 1, 2006. Replaces all undated warranties and all warranties dated before September 1, 2006. Warranty Qualifications Champion Power Equipment (CPE) will register this warranty upon receipt of your Warranty Registration Card and a copy of your sales receipt from one of CPE’s retail locations as proof of purchase.
Champion Power Equipment, Inc. (CPE), United States Environment Protection Agency (U.S. EPA) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with U.S. EPA emission regulations. YOUR WARRANTY RIGHTS AND OBLIGATIONS: The US EPA AND CPE are pleased to explain the Federal Emission Control Systems Warranty on your 201 5 small off-road engine and engine powered equipment. New engines and equipment must be designed, built and equipped, at the time of sale, to meet U.S.
EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1997 and later model year small off-road engines. The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter. 2.
EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine) Systems covered by this warranty Fuel Metering System Fuel regulator, Carburetor and internal parts Air Induction System Air cleaner, Intake manifold Ignition System Spark plug and parts, Magneto ignition system Exhaust System Exhaust manifold, catalytic converter Miscellaneous Parts Tubing, Fittings, Seals, Gaskets, and Clamps associated with these listed systems.
