OWNER’S MANUAL & OPERATING INSTRUCTIONS 9200 Starting Watts / 7200 Rated Watts Wireless Remote, Electric Start PORTABLE GENERATOR MODEL NUMBER 41533 SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual. MADE IN CHINA REV 41533-20130522 10006 Santa Fe Springs Road Santa Fe Springs CA 90670 USA / 1-877-338-0999 www.championpowerequipment.
FCC Statement for Remote Control Device 1. This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference. (2) This device must accept any interference received, including interference that may cause undesired operation. 2. Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.
41533 9200 Starting Watts / 7200 Running Watts Wireless Remote Electric Start PORTABLE GENERATOR Table of Contents Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Portable Power Generator. . . . . . . . . . . . . . . . . . . 1 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 This Booklet. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Manual Conventions. . . . . . . . . . . . . . .
ENGLISH 41533 Introduction Introduction Accessories Congratulations on your purchase of a Champion Power Equipment generator. CPE designs and builds generators to strict specifications. With proper use and maintenance, this generator will bring years of satisfying service. Champion Power Equipment manufactures and sells accessories designed to help you get the most from your purchase. To find out more about our covers and power cables, please visit our web site at: www.championpowerequipment.
41533 ENGLISH Manual Conventions This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. Follow all safety messages to avoid or reduce the risk of serious injury or death. DANGER DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
ENGLISH 41533 Safety Rules WARNING Read this manual thoroughly before operating your generator. Failure to follow instructions could result in serious injury or death. WARNING The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects, or other reproductive harm. DANGER Generator exhaust contains carbon monoxide, a colorless, odorless, poison gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death.
41533 ENGLISH DANGER Safety Rules WARNING Fuel and fuel vapors are highly flammable and extremely explosive. Fire or explosion can cause severe burns or death. Unintentional startup can result in entanglement, traumatic amputation or laceration. Rapid retraction of the starter cord will pull hand and arm towards the engine faster than you can let go. Unintentional startup can result in entanglement, traumatic amputation or laceration. Broken bones, fractures, bruises or sprains could result.
ENGLISH 41533 Controls and Features Read this owner’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator 1 2 3 9 4 5 8 6 (1) Fuel Tank – 5.9 gallon (22.4 L) capacity fuel tank. (5) Recoil Starter – Used to manually start the engine. (2) Auto-Choke – Used to start the engine. No manual adjustment required.
41533 ENGLISH Controls and Features 2 Power Panel 3 1 7 4 (1) Intelligauge™ – Three mode digital meter for displaying running hours, voltage and hertz. (2) Battery Switch – Enables/disables starting electrically – via remotely or by Ignition Switch. (3) Circuit Breakers – Protects the generator against electrical overloads. Push to reset breaker. (4) Ignition Switch – Used to start or stop the generator.
Controls and Features Wireless Remote Control Power Panel Load Management Cont’d. This generator is equipped with a wireless remote control system for starting and stopping. The system consists of (4) main components: 1. Receiver Control Module (RCM) 2. Wireless Remote 3. Battery Switch 4. Ignition Switch The Remote Control functions are enabled when: 1. The Ignition Switch is in the “ON” position, AND 2. The Battery Switch is in the “ON” position.
41533 ENGLISH Controls and Features Parts Included Your 41533 Gasoline Powered Generator ships with the following parts: Wheel Kit –– –– –– –– –– –– –– –– 10 in. Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . Flange Bolt (M10x120 for Wheel) . . . . . . . . . . . . . Bushing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flat Washer 10. . . . . . . . . . . . . . . . . . . . . . . . . . Nut (M10). . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ENGLISH 41533 Assembly Your generator requires some assembly. This unit ships from our factory without oil. It must be properly serviced with fuel and oil before operation. If you have any questions regarding the assembly of your generator, call our help line at 1-877-338-0999. Please have your serial number and model number available. Install the Support Leg 1. Attach the support leg to the generator frame with cap screws (M8x16) and nuts (M8). 2.
41533 ENGLISH Add Engine Oil CAUTION DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil. Damage to the generator as a result of failure to follow these instructions will void your warranty. NOTE Assembly Add Engine Oil Cont’d. CAUTION The engine is equipped with a low-oil-shutoff and will stop when the oil level in the crankcase falls below the threshold level. NOTE Check oil often during the break-in period.
ENGLISH 41533 Assembly Add Fuel 1. Use clean, fresh, regular unleaded fuel with a minimum octane rating of 85 and an ethanol content of less than 10% by volume. 2. DO NOT mix oil with fuel. 3. Clean the area around the fuel cap. 4. Remove the fuel cap. 5. Slowly add fuel to the tank. DO NOT OVERFILL. Fuel can expand after filling. A minimum of ¼ in. (0.64 cm) of space left in the tank is required for fuel expansion, more than ¼ in. (0.64 cm) is recommended.
41533 ENGLISH Operation Generator Location Grounding NEVER operate the generator inside any building, including garages, basements, crawlspaces and sheds, enclosure or compartment, including the generator compartment of a recreational vehicle. Please consult your local authority. In some areas, generators must be registered with the local utility. Generators used at construction sites may be subject to additional rules and regulations. Generators should be on a flat, level surface at all times.
ENGLISH 41533 Operation Wireless Remote and Electric Start Recoil Start Wireless remote starting is only possible within 80 feet of the generator. Do not attempt to adjust the carburetor choke. The remote system will automatically close and open the choke. 1. Make certain the generator is on a flat, level surface. 2. Turn off all electrical loads connected to the generator. Never start or stop the generator with electrical devices plugged in and turned on. 3. Turn the Fuel Valve to the “ON” position. 4.
41533 ENGLISH Operation Connecting Electrical Loads Stopping the Engine 1. Let the engine stabilize and warm up for a few minutes after starting 2. Plug in and turn on the desired 120/240 Volt AC single phase, 60 Hz electrical loads. –– DO NOT connect 3-phase loads to the generator. –– DO NOT connect 50 Hz loads to the generator. –– DO NOT overload the generator. 1. Turn off and unplug all electrical loads. Never start or stop the generator with electrical devices plugged in or turned on. 2.
ENGLISH 41533 Operation Do Not Overload Generator Operation at High Altitude Capacity The density of air at high altitude is lower than at sea level. Engine power is reduced as the air mass and airfuel ratio decrease. Engine power and generator output will be reduced approximately 3½% for every 1000 feet of elevation above sea level. This is a natural trend and cannot be changed by adjusting the engine.
41533 ENGLISH The owner/operator is responsible for all periodic maintenance. WARNING Never operate a damaged or defective generator. WARNING Maintenance and Storage Oil Cont’d. NOTE Once oil has been added, a visual check should show oil about 1-2 threads from running out of the fill hole. If using the dipstick to check oil level, DO NOT screw in the dipstick while checking. Tampering with the factory set governor will void your warranty. WARNING Improper maintenance will void your warranty.
ENGLISH 41533 Maintenance and Storage Spark Arrester Maintenance Schedule 1. Allow the engine to cool completely before servicing the spark arrester. 2. Remove the three screws holding the cover plate which retains the end of the spark arrester to the muffler. 3. Remove the spark arrester screen. 4. Carefully remove the carbon deposits from the spark arrester screen with a wire brush. 5. Replace the spark arrester if it is damaged. 6.
41533 ENGLISH Maintenance and Storage Storage Generator Battery The generator should be started at least once every 14 days and allowed to run for at least 20 minutes. For longer term storage, please follow these guidelines. This product is equipped with an automatic battery charging circuit. The battery will receive charging voltage when the engine is running. The battery will maintain a proper charge if the unit is used on a regular basis (about once every two weeks).
ENGLISH 41533 Specifications Engine Specifications Spark Plugs –– –– –– –– OEM spark plug: NHSP F6RTC Replacement spark plug: NGK BPR6ES or equivalent Make certain the spark plug gap is 0.7 - 0.8 mm or (0.028 - 0.031 in.). Model. . . . . . . . . . . . . . . . . . . . . YF190FD-2-211 Displacement. . . . . . . . . . . . . . . . . . . . . . . 439cc Type. . . . . . . . . . . . . . . . . . . . . . . . 4-Stroke OHV Start Type . . . . . . . . . . . . . . . . . .
41533 ENGLISH Specifications Wiring Diagram REV 41533-20130522 20
21 REV 41533-20130522 88 87 82 86 85 56 77 79 78 89 84 81 83 8 80 76 75 91 92 93 75 90 1 72 67 70 71 94 95 29 68 27 65 64 61 63 62 60 59 100 99 96 97 98 107 57 105 71 101 102 103 104 106 58 8 9 13 14 15 16 10 11 12 115 116 114 117 113 112 111 110 109 108 121 122 123 69 66 8 7 6 5 120 119 118 72 73 3 4 74 27 2 56 17 27 55 26 54 28 18 30 53 29 19 52 20 51 21 50 36 32 35 49 37 42 38 34 33 23 41 48 47 37 38 39 40 48 31 22 23 24 25 4
41533 ENGLISH Parts List # Part Number Description Qty # Part Number Description 1 2.06.006 Clamp 3 64 152.200703.02 Pin,Handle 2 2 152.070013.01 Pipe,Air Cleaner 1 65 1.894.1.08 Circlip Ø8 2 3 2.05.001 Clamp 2 66 152.200703.04 Pin,Handle 2 4 152.070014.03 Pipe,Reversal Valve 1 67 1.894.1.10 Circlip Ø10 2 5 1.16674.0812 Flange Bolt M8×12 2 68 1.5789.0835 Flange Bolt M8×35 2 6 152.070702.03 1 69 1.96.08 Big Washer Ø8 2 7 152.070018.02 1 70 152.
23 116 92 REV 41533-20130522 2 101 1 102 123 103 3 106 107 108 109 95 110 111 24 4 104 25 105 26 5 27 95 6 28 7 29 94 117 118 119 120 121 112 113 114 8 30 9 93 31 10 11 32 33 115 34 92 12 91 13 90 14 35 89 100 66 88 15 67 99 16 17 36 68 69 98 70 72 18 37 71 97 73 19 38 74 75 96 122 20 12 76 77 39 78 16 33 79 81 2 40 80 21 82 48 22 41 83 84 49 50 85 23 23 52 87 51 86 42 53 54 55 12 47 56 46 57
41533 ENGLISH # Part Number Description Qty. # Part Number Description 1 21.061300.00 Hander (soft) 1 65 47.020100.00 Bolt, Cylinder Head Cover 1 2 1.5789.0608 Flange Bolt M6× 8 4 66 2.08.039 Bolt, Drain (M12×1.5×15) 1 67 47.041000.01 Camshaft (EPA) 1 68 47.040004.00 Lifter, Valve 2 69 47.040002.00 Valve, Intake 1 70 47.040006.00 Valve, Exhaust 1 71 46.040005.00 Push Rod 2 72 45.040015.00 Retainer, Valve Spring (Down) 2 73 45.040017.
ENGLISH 41533 Troubleshooting Problem Cause Solution Generator will not start No fuel Add fuel Faulty spark plug Replace spark plug Unit loaded during start up Remove load from unit Low oil level Fill crankcase to the proper level Generator will not start; Generator starts but runs roughly Generator shuts down during operation Generator cannot supply enough power or overheating No AC output Place generator on a flat, level surface Choke in the wrong position Adjust choke Spark plug wire l
41533 ENGLISH Warranty WARRANTY CHAMPION POWER EQUIPMENT 2 YEAR LIMITED WARRANTY Warranty Qualifications Champion Power Equipment (CPE) will register this warranty upon receipt of your Warranty Registration Card and a copy of your sales receipt from one of CPE’s retail locations as proof of purchase. Please submit your warranty registration and your proof of purchase within ten (10) days of the date of purchase.
Champion Power Equipment, Inc. (CPE), The United States Environment Protection Agency (U.S. EPA.) and the California Air Resources Board (CARB) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) emission regulations.
EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (for other states, 1997 and later model year engines). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter. 2.
EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine) Systems covered by this warranty Fuel Metering System Fuel regulator, Carburetor and internal parts Air Induction System Air cleaner, Intake manifold Ignition System Spark plug and parts, Magneto ignition system Exhaust System Exhaust manifold, catalytic converter Miscellaneous Parts Tubing, Fittings, Seals, Gaskets, and Clamps associated with these listed systems.
