OWNER’S MANUAL & OPERATING INSTRUCTIONS 9375 Starting Watts/7500 Rated Watts (Gas) 8400 Starting Watts/6750 Rated Watts (LPG) Electric Start DUAL FUEL GENERATOR MODEL NUMBER 71531 SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual. MADE IN CHINA REV 71531-20140424 12039 Smith Ave. Santa Fe Springs CA 90670 USA / 1-877-338-0999 www.championpowerequipment.
AN IMPORTANT MESSAGE ABOUT TEMPERATURE: Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to 40°C (104°F). When your product is needed your product may be operated at temperatures ranging from -15°C (5°F) to 50°C (122°F) for short periods. If the product is exposed to temperatures outside this range during storage, it should be brought back within this range before operation.
71531 9375 Starting Watts/7500 Rated Watts (Gas) 8400 Starting Watts/6750 Rated Watts (LPG) Electric Start DUAL FUEL GENERATOR Table of Contents Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Portable Power Generator. . . . . . . . . . . . . . . . . . . 1 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 This Booklet. . . . . . . . . . . . . . . . . . . . . . . . . . . .
ENGLISH 71531 Introduction Introduction Accessories Congratulations on your purchase of a Champion Power Equipment generator. CPE designs and builds generators to strict specifications. With proper use and maintenance, this generator will bring years of satisfying service. Champion Power Equipment manufactures and sells accessories designed to help you get the most from your purchase. To find out more about our covers and power cables, please visit our web site at: www.championpowerequipment.
71531 ENGLISH Manual Conventions This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. Follow all safety messages to avoid or reduce the risk of serious injury or death. DANGER DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
ENGLISH 71531 Safety Rules WARNING Read this manual thoroughly before operating your generator. Failure to follow instructions could result in serious injury or death. WARNING The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects, or other reproductive harm. DANGER Generator exhaust contains carbon monoxide, a colorless, odorless, poison gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death.
1531 ENGLISH WARNING Rapid retraction of the starter cord will pull hand and arm towards the engine faster than you can let go. Unintentional startup can result in entanglement, traumatic amputation or laceration. Broken bones, fractures, bruises or sprains could result. When starting engine, pull the starter cord slowly until resistance is felt and then pull rapidly to avoid kickback. DO NOT start or stop the engine with electrical devices plugged in.
ENGLISH 71531 Safety Rules Fuel Safety DANGER GASOLINE, GASOLINE VAPORS AND LIQUID PETROLEUM GAS (LPG) ARE HIGHLY FLAMMABLE AND EXPLOSIVE. Fire or explosion can cause severe burns or death. Unintentional startup can result in entanglement, traumatic amputation or laceration. Gasoline and Gasoline Vapors (Gas): –– –– –– –– GAS IS HIGHLY FLAMMABLE AND EXPLOSIVE. Gas can cause a fire or explosion if ignited. Gas is a liquid fuel but it’s vapors can ignite.
71531 ENGLISH Controls and Features Read this owner’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator 1 9 2 8 3 6 4 7 5 (1) Gas Fuel Tank – 6.1 gallon (23 L) capacity fuel tank. (6) Oil Filler Cap – Check and fill engine oil level. (2) Choke – Used to start the engine. (8) Power Panel – See “Power Panel” section.
ENGLISH 71531 Controls and Features Generator Panel 1 5 2 6 7 (1) Fuel Selector Switch – Used to select and turn on gas or LPG fuel source. (2) Ignition Switch – Used to start or stop the generator. (3) Intelligauge – Three mode digital meter for displaying running hours, voltage and hertz. (4) Battery Switch – Enables/disables starting electrically. (5) LPG Hose Connector – Used to connect LPG hose to generator. (6) Ground Terminal – Consult an electrician for local grounding regulations.
71531 ENGLISH Controls and Features Parts Included Your 71531 Dual Fuel Generator ships with the following parts: Wheel Kit –– –– –– –– –– –– –– –– 9.5 in. (24.1 cm) Wheel. . . . . . . . . . . . . . . . . . . . Flange Bolt (M10x120 for Wheel) . . . . . . . . . . . . . Bushing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flat Washer ø10. . . . . . . . . . . . . . . . . . . . . . . . . Lock Nut (M10) . . . . . . . . . . . . . . . . . . . . . . . . . Support Leg w/Vibration Mounts. . . . .
ENGLISH 71531 Assembly Your generator requires some assembly. This unit ships from our factory without oil. It must be properly serviced with fuel and oil before operation. If you have any questions regarding the assembly of your generator, call our help line at 1-877-338-0999. Please have your serial number and model number available. Install the Support Leg 1. Attach the support leg to the generator frame with flange bolt (M8x16) and flange lock nuts (M8). 2.
71531 ENGLISH Add Engine Oil CAUTION DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil. Damage to the generator as a result of failure to follow these instructions will void your warranty. NOTE Assembly Add Engine Oil Cont’d. CAUTION The engine is equipped with a low oil shut-off and will stop when the oil level in the crankcase falls below the threshold level. NOTE Check oil often during the break-in period.
ENGLISH 71531 Assembly Add Fuel (Gas) 1. Use clean, fresh, regular unleaded fuel with a minimum octane rating of 85 and an ethanol content of less than 10% by volume. 2. DO NOT mix oil with fuel. 3. Clean the area around the fuel cap. 4. Remove the fuel cap. 5. Slowly add fuel to the tank. DO NOT OVERFILL. Fuel can expand after filling. A minimum of ¼ in. (6.4 mm) of space left in the tank is required for fuel expansion, more than ¼ in. (6.4 mm) is recommended.
71531 ENGLISH Connecting Liquid Petroleum Gas (LPG) Cylinder 1. Make sure the fuel valve on the generator is in the off position. 2. Attach the LPG hose (included) to the LPG hose connector on the side of the generator and tighten with a 19 mm or adjustable wrench. Important: DO NOT use tape or any other type of sealant to seal LPG hose connection. 3. Remove the safety plug or cap from the cylinder valve. 4. Attach the other end of the hose to the LPG connector on the cylinder and hand tighten. 5.
ENGLISH 71531 Operation Generator Location Grounding NEVER operate the generator inside any building, including garages, basements, crawlspaces and sheds, enclosure or compartment, including the generator compartment of a recreational vehicle. Please consult your local authority. In some areas, generators must be registered with the local utility. Generators used at construction sites may be subject to additional rules and regulations. Generators should be on a flat, level surface at all times.
71531 ENGLISH Operation Fuel Selector Switch Starting the Engine The fuel selector switch on the front panel of the generator is designed specifically to choose between the fuel source desired, Gas or LPG. To select a fuel source simply slide the switch cover to either the right or left, and this will uncover the fuel valve of the fuel selected. The LPG fuel valve (A) is to the left of the switch cover. The gas fuel valve (B) is to the right of the switch cover. Gas A 1 1.
ENGLISH 71531 Operation Starting the Engine Cont’d. CAUTION If the ignition switch is held down in the “Start” position longer than 5 seconds it could damage the starter. NOTE If the engine starts but does not run make certain that the generator is on a flat, level surface. The engine is equipped with a low oil sensor that will prevent the engine from running when the oil level falls below a critical threshold.
71531 ENGLISH Operation Do Not Overload Generator Cont’d. Operation at High Altitude Cont’d. Power Management Operation at High Altitude Use the following formula to convert voltage and amperage to watts: Volts x Amps = Watts To prolong the life of your generator and attached devices, follow these steps to add electrical load: 1. Start the generator with no electrical load attached 2. Allow the engine to run for several minutes to stabilize. 3. Plug in and turn on the first item.
ENGLISH 71531 Maintenance and Storage The owner/operator is responsible for all periodic maintenance. WARNING Never operate a damaged or defective generator. WARNING Oil Cont’d. NOTE Once oil has been added, a visual check should show oil about 1-2 threads from running out of the fill hole. If using the dipstick to check oil level, DO NOT screw in the dipstick while checking. Tampering with the factory set governor will void your warranty. WARNING Improper maintenance will void your warranty.
71531 ENGLISH Maintenance and Storage Spark Arrester Maintenance Schedule 1. Allow the engine to cool completely before servicing the spark arrester. 2. Remove the three screws holding the cover plate which retains the end of the spark arrester to the muffler. 3. Remove the spark arrester screen. 4. Carefully remove the carbon deposits from the spark arrester screen with a wire brush. 5. Replace the spark arrester if it is damaged. 6.
ENGLISH 71531 Maintenance and Storage Storage Generator Battery The generator should be started at least once every 14 days and allowed to run for at least 20 minutes. For longer term storage, please follow these guidelines. This product is equipped with an automatic battery charging circuit. The battery will receive charging voltage when the engine is running. The battery will maintain a proper charge if the unit is used on a regular basis (about once every two weeks).
71531 ENGLISH Specifications Engine Specifications Spark Plugs –– –– –– –– OEM spark plug: NHSP F6RTC Replacement spark plug: NGK BPR6ES or equivalent Make certain the spark plug gap is 0.7 - 0.8 mm or (0.028 - 0.031 in.). Model. . . . . . . . . . . . . . . . . . . . . YF190FD-2-L_G Displacement. . . . . . . . . . . . . . . . . . . . . . . 439cc Type. . . . . . . . . . . . . . . . . . . . . . . . 4-Stroke OHV Start Type . . . . . . . . . . . . . . . . . . . .
21 REV 71531-20140424 87 75 52 86 68 69 70 71 82 83 84 85 88 74 73 67 5 58 76 78 79 80 81 89 90 94 95 91 92 93 23 105 106 68 107 65 58 66 108 109 110 63 62 57 124 59 56 131 132 130 129 76 111 20 112 114 113 115 103 104 116 120 119 118 117 65 121 122 123 96 97 98 99 100 102 101 72 76 77 64 60 61 1 2 3 4 128 127 126 125 55 5 54 5 9 10 7 8 6 53 52 50 24 26 136 49 25 135 133 134 23 51 22 19 20 21 137 48 11 12 47 13 46 32 28 31 30 29 45 44 43 33 4
71531 ENGLISH Parts List # Part Number Description Qty # Part Number Description 1 2.06.006 Clamp (Ø7×Ø1) 3 70 1.6177.1.10 Flange Lock Nut M10 4 2 2.05.001 Clamp (Ø8×6.5) 2 71 152.201200.03 Motor Mount, I 2 3 152.070014.05 Pipe, Reversal Valve (810 mm) 1 72 1.6182.10 Lock Nut M10 2 4 152.070013.03 Pipe, Air Cleaner (135 mm) 1 73 152.201701.09 9.5 in. PU Wheel 2 5 1.5789.0608 Flange Bolt M6×8 6 74 122.200016.01 Bushing (Ø16×Ø10.5×59) 2 6 152.070018.
23 112 89 REV 71531-20140424 2 97 1 98 3 102 103 104 105 91 106 107 22 99 24 4 100 25 101 5 6 7 26 108 109 110 8 27 9 28 91 10 11 29 90 30 111 31 89 12 88 13 87 14 32 86 96 63 85 15 64 95 16 17 33 65 66 94 67 69 18 34 68 93 70 19 35 71 72 92 21 20 12 73 74 36 75 16 30 76 78 37 77 79 45 38 80 81 46 82 47 49 23 84 48 23 83 39 50 51 52 12 44 53 43 54 42 55 56 41 57 40 58 59 60 61 62 Specificati
71531 ENGLISH # Part Number Description Qty # Part Number Description 1 21.061300.00 Recoil Handle 1 58 2.08.014 Flange Bolt M10×80 Qty 4 Gasket, Cylinder Head Cover 1 Cylinder Head Cover (CPE) 1 2 1.5789.0608 Flange Bolt M6×8 3 59 46.020002.00 3 46.061100.00.2 Recoil Starter Cover, Black 1 60 47.021000.00 4 45.060005.00 Recoil Starter Spring 1 61 45.020001.02 Breather Tube 1 5 45.061102.00 Recoil Starter Reel 1 62 47.020100.00 Bolt, Cylinder Head Cover 1 6 2.
25 REV 71531-20140424 c e d 1 2 Br B/W W/G G/Y W/L In O 3 5 6 f BROWN BLACK WHITE WHITE GREEN GREEN YELLOW WHITE BLUE INDIGO ORANGE 4 COMBINATION SWITCH a BLACK B YELLOW Y BLUE L GREEN G RED R W WHITE C CARNATION ST ON OFF LPG GAS b SWITCH GENERATOR BLOCK FW MW2 DCW EXW + ENGINE BLOCK G G W R Y W L L R MW1 L Y Y L L W R IGNITION COIL B FUSE 1A R multi-purpose meter B B AVR SPARKING PLUG L B G G － W 3 G/Y B R l la Br BATTERY lb SWITCH Br Mod
71531 ENGLISH Troubleshooting Problem Cause Solution Generator will not start No fuel Add fuel Faulty spark plug Replace spark plug Unit loaded during start up Remove load from unit Low oil level Fill crankcase to the proper level Generator will not start; Generator starts but runs roughly Place generator on a flat, level surface Choke in the wrong position Adjust choke Spark plug wire loose Attach wire to spark plug Generator will not start electrically Generator battery is dead Rechar
ENGLISH 71531 Warranty WARRANTY CHAMPION POWER EQUIPMENT 2 YEAR LIMITED WARRANTY Warranty Qualifications Champion Power Equipment (CPE) will register this warranty upon receipt of your Warranty Registration Card and a copy of your sales receipt from one of CPE’s retail locations as proof of purchase. Please submit your warranty registration and your proof of purchase within ten (10) days of the date of purchase.
Champion Power Equipment, Inc. (CPE), The United States Environment Protection Agency (U.S. EPA.) and the California Air Resources Board (CARB) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) emission regulations.
EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (for other states, 1997 and later model year engines). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter. 2.
EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine) Systems covered by this warranty Fuel Metering System Fuel regulator, Carburetor and internal parts Air Induction System Air cleaner, Intake manifold Ignition System Spark plug and parts, Magneto ignition system Exhaust System Exhaust manifold, catalytic converter Miscellaneous Parts Tubing, Fittings, Seals, Gaskets, and Clamps associated with these listed systems.
