Warranty Guide

CHARBROIL.COMPage 35
TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE PREVENTION / SOLUTION
Burner(s) will not light using ignitor.
(See Electronic Ignition Troubleshooting also)
Continued on next page.
ELECTRONIC IGNITION:
No spark, no ignition noise.
No spark, some ignition noise.
Sparks, but not at electrode or at full strength.
See Section I of Electronic Ignition System.
See Section II of Electronic Ignition System.
See Section III of Electronic Ignition System.
Burner(s) will not match light.
See “GAS ISSUES:
Match will not reach.
Improper method of match-lighting.
Use long-stem match (fireplace match).
See “Match-Lighting” section of Lighting Your Grill.
Sudden drop in gas flow or low flame.
Out of gas.
Excess flow valve tripped.
Vapor lock at coupling nut/LP cylinder connection.
Check for gas in LP cylinder.
Turn off knobs, wait 30 seconds and light grill. If flames are
still low, turn off knobs and LP cylinder valve. Disconnect
regulator. Reconnect regulator and leak-test. Turn on LP
cylinder valve, wait 30 seconds and then light grill.
Turn off knobs and LP cylinder valve. Disconnect coupling
nut from cylinder. Reconnect and retry.
Flames blow out.
High or gusting winds.
Low on LP gas.
Excess flow valve tripped.
Turn front of grill to face wind or increase flame height by
turning gas valve to a higher postion.
Refill LP cylinder.
Refer to “Sudden drop in gas flow” above.
Flashback (fire in burner tube(s)).
Burner and/or burner tubes are blocked. Turn knobs to OFF. Clean burner and/or burner tubes. See
burner cleaning Care and Maintenance Section of this guide
IGNITION PROBLEM POSSIBLE CAUSE CHECK PROCEDURE PREVENTION / SOLUTION
SECTION I
No sparks appear at any electrodes when
Electronic Ignition Button is pressed; no
noise can be heard from spark module.
No power to spark module
Button assembly not installed properly.
Faulty spark module.
Verify transformer is plugged in, and all
wires in cabinet are connected.
If no sparks are generated with new battery
and good wire connections, module is faulty.
Plug in module to 120V AC Outlet. Discon-
nect and reconnect wires from transformer
to AC/DC Converter and from AC/DC Con-
verter to spark module.
Replace spark module assembly.
SECTION II
No sparks appear at any electrodes when
Electronic Ignition Button is pressed;
noise can be heard from spark module.
Output lead connections not connected. Are output connections on and tight? Remove and reconnect all output connec-
tions at module and electrodes.
SECTION III
Sparks are present but not at all
electrodes and/or not at full strength
Output lead connections not connected.
Arcing to grill away from burner(s).
Electrodes are wet.
Electrodes cracked or broken “sparks at
crack”.
Are output connections on and tight?
If possible, observe grill in dark location.
Operate ignition system and look for arcing
between output wires and grill frame.
Has moisture accumulated on electrode
and/or in burner ports?
Inspect electrodes for cracks.
Remove and reconnect all output connec-
tions at module and electrodes.
If sparks are observed other than from
burner(s), wire insulation may be damaged.
Replace wires.
Use paper towel to remove moisture.
Replace cracked or broken electrodes.