Warranty Guide

CHARBROIL.COMPage 6
LEAK CHECKING YOUR GRILL
LP Cylinder Leak Test
For your safety
• Leak test must be repeated each time LP cylinder is exchanged or refilled.
• Do not smoke during leak test.
• Do not use an open flame to check for gas leaks.
• Grill must be leak tested outdoors in a well-ventilated area, away from ignition sources such as
gas fired or electrical appliances. During leak test, keep grill away from open flames or sparks.
• Use a clean paintbrush and a 50/50 mild soap and water solution. Brush soapy solution onto
areas indicated by arrows in figure below.
• Do not use household cleaning agents. Damage to gas train components can result.
LP gas cylinder rubber seal inspection.
• Inspect the LP gas cylinder valve rubber seal for cracks, wear or deterioration prior to each
use. A damaged rubber seal can cause a gas leak, possibly resulting in an explosion, fire, or
severe bodily harm.
• It is recommended that you inspect the rubber seal each time the LP gas cylinder is connected
to the appliance, each time it has been refilled, or if it has not been used for more than 60 days.
• DO NOT use an LP gas cylinder with a damaged rubber seal. The rubber seal CANNOT be
repaired or replaced. Purchase a new cylinder or exchange the cylinder. You should inspect
the seal before accepting a new or exchanged cylinder. DO NOT insert tools or foreign objects
into the cylinder valve opening as this could damage the rubber seal.
• The leak check procedure outlined in the product guide/assembly manual MUST be followed
each time the LP gas cylinder is connected to the appliance. Consult the product guide/
assembly manual for the proper procedure and locations for leak checking.
Leak Testing Valves, Hose and Regulator
• Do not use grill until leak-tested.
• If a leak is detected at any time, STOP! Turn off gas at source and correct leak.
• If you cannot stop a gas leak by closing the LP cylinder valve leave area and call your fire
department!
Procedure:
1. Turn all grill control knobs to OFF.
2. Be sure regulator is tightly connected to LP cylinder.
3. Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a
rushing sound, turn gas off immediately. There is a major leak at the connection. Correct
before proceeding.
4. Brush soapy solution onto areas circled at right, or other similar fittings on your grill.
5. If “growing” bubbles appear, there is a leak. Close LP cylinder valve
immediately and retighten connections. If leaks cannot be stopped do
not try to repair. Call for replacement parts.
6. Always close LP cylinder valve after performing leak test by turning hand wheel clockwise.
NOTE: Your grill may NOT be equipped with a sideburner.
If “growing” bubbles
appear, do not use or
move the LP cylinder.
Contact an LP gas
supplier or your fire
department!
Example of bad seal
Example of good seal
NOTE: Sideburner shelf fascia and
other parts not shown for clarity.