PRODUCT GUIDE MODEL 463250212 T-22D IMPORTANT: Fill out the product record information below. Serial Number See rating label on grill for serial number. Date Purchased For support and to register your grill, please visit us at www.charbroil.com If you have questions or need assistance during assembly, please call 1-888-430-7870. IMPORTANT: Refer to the instructions inside when converting this grill to Natural Gas.
TABLE OF CONTENTS DANGER For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Use and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9 Limited Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Parts Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Assembly . . . . . .
WARNING CALIFORNIA PROPOSITION 65 1. Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm. 2. This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer, birth defects or other reproductive harm. Wash your hands after handling this product.
USE AND CARE DANGER • NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. • Never fill a cylinder beyond 80% full. • An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve. This could cause an intense fire with risk of property damage, serious injury or death. • If you see, smell or hear gas escaping, immediately get away from the LP cylinder/appliance and call your fire department.
LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylinder as described in the "LP Cylinder" section of this manual. 1.LP cylinder must be properly secured onto grill. (Refer to assembly section.
Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. Str aig ht Hold coupling nut and regulator as shown for proper connection to LP cylinder valve. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding. 4.
WARNING For Safe Use of Your Grill and to Avoid Serious Injury: • Do not let children operate or play near grill. • Keep grill area clear and free from materials that burn. • Do not block holes in sides or back of grill. • Check burner flames regularly. • Use grill only in well-ventilated space. NEVER use in enclosed space such as carport, garage, porch, covered patio, or under an overhead structure of any kind. • Do not use charcoal or ceramic briquets in a gas grill.
WARNING Turn controls and gas source or tank OFF when not in use. Burner Flame Check •Remove cooking grates and troughs. Light burners, rotate knobs from to . You should see a smaller flame in position than seen on . Always check flame prior to each use. If only low flame is seen refer to "Sudden drop or low flame" in the Troubleshooting Section. CAUTION If ignition does NOT occur in 5 seconds, turn the burner controls OFF, wait 5 minutes and repeat the lighting procedure.
Cleaning the Burner Assembly CAUTION Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. SPIDER ALERT! SPIDER AND WEBS INSIDE BURNER TUBE If you notice that your grill is getting hard to light or that the flame isn’t as strong as it should be, take the time to check and clean the venturi’s.
LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.
PARTS LIST Key Qty Description A 1 TOP LID B 2 BEZEL, F/ LID HANDLE C 1 HANDLE F/ TOP LID D 1 LOGO PLATE, TEMP GAUGE RUBBER BUMPER, RECTANGLE, F/ TOP E 2 LID F 1 FIREBOX G 2 COOKING GRATE H 1 WARMING RACK I 2 MAIN BURNER, F/ FIREBOX ELECTRODE W/ WIRE/COLLECTOR, F/ J 2 MAIN BURNER K 1 CARRY OVER, F/ MAIN BURNER L 2 SIDE SHELF, FIXED M 2 SIDE SHELF, FOLDING N 1 FASCIA, F/ LEFT SIDE SHELF O 1 FASCIA, F/ RIGHT SIDE SHELF P 1 MAIN CONTROL PANEL Q 1 HOSE VALVE REGULATOR ASSY R 1 MATCH HOLDER S 2 BEZEL, F/ CONTROL
PARTS DIAGRAM II JJ JJ A D U E E B H B C G G K F I KK I J R J S V S Q T T P L M L M Y Z N X O DD W EE CC AA FF HH 12 HH GG GG BB
ASSEMBLY 1 Place bottom shelf upside down. Insert Caster Pin into the caster mounting plate to lock it in place, shown A. Spin the caster clockwise into the threads on the bottom shelf until secure. Remove the Caster Pin and repeat for remaining casters. Make sure the two locking casters are secured at the rear and the non-locking casters are secured at the front. After all 4 casters are secure remove the Caster Pin and save for future maintenance.
3 This step requires two people to lift and position grill head onto cart. Untie regulator hose which is factory bundled underneath the grill head. Carefully lower the grill head onto the cart, aligning slots at bottom of grill head with posts on cart side panels. Make sure regulator hose is hanging inside the cart.
Note: DO NOT over tighten screws and washers that come into contact with porcelain coated surfaces. Over tightening may cause the porcelain coating to crack and break, resulting in exposed metal that will be prone to rust. 4 Insert front brace under control panel and between cart side panels, oriented as shown. Secure upper holes using one 1/4-20x1½” screw and fiber washer on each side. Secure lower holes using one 1/4-20x1½” screw on each side.
6 Attach foldable side shelf brackets to the slots in the tracks under right side shelf using one shoulder screw and 1/4” nut each side, shown A/B. Pull foldable side shelf outward and press it down, shown C. Push foldable side shelf toward right side shelf untill they meet, shown D. Only right side shelf shown for assembly, repeat above steps to Install left side shelf with foldable side shelf. A Bracket Foldable side shelf Track Right side shelf Do not remove this screw.
7 On back of grill, place upper back panel between side panels. Upper back panel should be oriented with slots on the bottom. Secure upper back panel, in lower holes, using one 1/4-20x1½” screw on each side.
8 Insert flange on right side shelf into side shelf brackets on side of firebox, shown A. Attach right side shelf using two 1/4-20x3/4” screws and 1/4” nut, shown B. Attach front of shelf using three #8x3/8” self-tapping screws and large flat washers, shown C. Note: For ease of assembly, use a long-blade screw driver for this step. Attach rear of shelf using one 1/4-20x1½” screw, shown D. Only right side shelf shown for assembly, repeat above steps to install left side shelf.
9 Inside of cart, insert rear tabs (w/o holes) of tank heat shield into slots on the bottom of upper back panel. Attach front tabs (w/ holes) of tank heat shield under front brace using two #8x3/8” self-tapping screws. Front brace #8x3/8” self-tapping screw Tank heat shield Insert tabs into slots 10 Connect each of the wires from main burner electrodes into the back of the Electronic Ignition Module. Total (2) connections.
11 Attach door handle to door using two #10-24x3/8” screws, 5mm lock washers and 5mm flat washers, shown A. Insert hinge pin on bottom of door into hole in bottom shelf. Press upper hinge pin in front brace, align hinge hole on top of door, and release hinge pin into door. PRESS Top of door A Do or #10-24x3/8” screw 5mm lock washer 5mm flat washer r o Do 12 Doo dle r n ha Place trough into fire box. Align pins at front of trough with the holes at front of fire box.
13 Place cooking grates onto the firebox as shown. Insert the three wire ends at rear of warming rack into holes in back of firebox. Front wires of warming rack rest on sides of firebox. Assembled warming rack Warming rack Cooking grate 14 LP TANK IS SOLD SEPARATELY. Fill and leak check the tank before attaching to grill and regulator (see Use & Care section). Once tank has been filled and leak checked, place cylinder into cut-out in bottom shelf. Make sure tank valve is facing front of grill.
Consumer must purchase Natural Gas Conversion Kit 4584625 to convert this grill to natural gas. Use the following instructions instead of instructions found in conversion kit Main Burner Conversion 1 Make sure all Control Knobs are in the OFF position, LP Tank Valve is closed, Tank is disconnected from Regulator and removed from Grill. Remove Warming Rack, Cooking Grates and Troughs. Your grill may differ from illustration shown. This portion of the manual covers a variety of grill styles.
4 Pull the Burner Control Knobs off of Valve Stems. Remove Screws and Washers that secure each Bezel to the Control Panel. Save removed Bezels for converting back to LP Tank Gas. Install new Natural Gas Bezels provided with Kit (see illustration below) in place of old Bezels, on Control Panel and secure using previously removed Screws and Washers. Assure proper alignment with Control Knob before fully tightening.
Natural Gas Hose Conversion 6 Using a wrench, not provided, remove LP Regulator Hose Assembly from Manifold Connection. Save removed LP Manifold Connection for converting back to LP Tank Gas. Your Grill may differ from illustration shown.
WARNING Do not use hard metal piping of any kind to connect this type of grill to natural gas source. Use only hose specified by manufacturer. Using hard metal piping or convoluted metal tubing is an unsafe practice. Movement of the grill can cause breakage of metal pipe. 4. When the quick disconnect socket and the gas hose are connected, a valve in the socket opens automatically to permit full gas flow.
DANGER: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Prevention/Solution Gas leaking from cracked/cut/burned hose. • Damaged hose. • Turn off gas at LP cylinder or at source on natural gas systems. If anything but burned, replace valve/hose/regulator. If burned, discontinue use of product until a plumber has investigated cause and corrections are made. Gas leaking from LP cylinder.
Troubleshooting (continued) Problem Possible Cause Prevention/Solution Burner(s) will not light using ignitor. (See Electronic Ignition Troubleshooting also) ELECTRONIC IGNITION: • No spark, no ignition noise. • See Section I of Electronic Ignition System. • No spark, some ignition noise. • See Section II of Electronic Ignition System. • Sparks, but not at electrode or at full strength. • See Section III of Electronic Ignition System. Burner(s) will not match light.
Troubleshooting - Electronic Ignition Problem (Ignition) Check Procedure Prevention/Solution • Check battery orientation. • Install battery (make sure that “+” and “–” connectors are oriented correctly, with “+” end up and “–” end down.) • Has battery been used previously? • Replace battery with new alkaline battery. • Button assembly not installed properly. • Check to insure threads are properly engaged. Button should travel up and down without binding.
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Please register your product online at: www.charbroil.com/register (If you register online, you do not need to send in this registration card.) PLEASE FILL OUT THIS CARD AND ATTACH A COPY OF YOUR SALES RECEIPT. RETURN IT WITHIN 10 DAYS OF PURCHASE. FOR WARRANTY SERVICE PROOF OF PURCHASE WILL BE REQUIRED. THIS WARRANTY IS NON‐TRANSFERABLE. LLENE ESTA TARJETA Y DEVUELVALA DENTRO DE LOS 10 DIAS DE LA COMPRA. PARA EL SERVICIO DE GARANTIA ES NECESARIO QUE PRESENTE SU COMPROBANTE DE COMPRA. CONSERVE LA FACTURA.