PRODUCT GUIDE MODEL 463251413 T-22D IMPORTANT: Fill out the product record information below. Serial Number See rating label on grill for serial number. Date Purchased For support and to register your grill, please visit us at www.charbroil.com If you have questions or need assistance during assembly, please call 1-888-430-7870. IMPORTANT: Refer to the instructions inside when converting this grill to Natural Gas.
TABLE OF CONTENTS DANGER For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Use and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9 Limited Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Parts Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Assembly . . . . . .
WARNING CALIFORNIA PROPOSITION 65 1. Combustible by-products produced when using this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. 2. This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer, birth defects or other reproductive harm.
USE AND CARE DANGER • NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. • Never fill a cylinder beyond 80% full. • An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve. This could cause an intense fire with risk of property damage, serious injury or death. • If you see, smell or hear gas escaping, immediately get away from the LP cylinder/appliance and call your fire department.
LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylinder as described in the "LP Cylinder" section of this manual. 1.LP cylinder must be properly secured onto grill. (Refer to assembly section.
Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. Str aig ht Hold coupling nut and regulator as shown for proper connection to LP cylinder valve. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding. 4.
WARNING For Safe Use of Your Grill and to Avoid Serious Injury: • Do not let children operate or play near grill. • Keep grill area clear and free from materials that burn. • Do not block holes in sides or back of grill. • Check burner flames regularly. • Use grill only in well-ventilated space. NEVER use in enclosed space such as carport, garage, porch, covered patio, or under an overhead structure of any kind. • Do not use charcoal or ceramic briquets in a gas grill.
WARNING Turn controls and gas source or tank OFF when not in use. CAUTION If ignition does NOT occur in 5 seconds, turn the burner controls OFF, wait 5 minutes and repeat the lighting procedure. If the burner does not ignite with the valve open, gas will continue to flow out of the burner and could accidently ignite with risk of injury. Main Burner Match-Lighting ▲ Do not lean over grill while lighting. 1. Turn OFF all gas burner control valves. 2. Turn ON gas at LP cylinder. 3. Open lid during lighting.
CAUTION SPIDER ALERT! SPIDER AND WEBS INSIDE BURNER If your barbeque is getting hard to light or the flame is weak, check and clean the venturis and burners. Storing Your Grill • Clean cooking grates. • Store in dry location. • When LP cylinder is connected to grill, store outdoors in a wellventilated space and out of reach of children. • Cover grill if stored outdoors. Choose from a variety of grill covers offered by manufacturer.
LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.
PARTS LIST Key Qty Description A 1 TOP LID B 2 BEZEL, F/ LID HANDLE C 1 HANDLE F/ TOP LID D 1 LOGO PLATE, TEMP GAUGE RUBBER BUMPER, ROUND, W/ E 2 HARDWARE, F/ TOP LID F 2 RUBBER BUMPER, LID G 1 FIREBOX H 2 COOKING GRATE I 1 WARMING RACK J 2 MAIN BURNER, F/ FIREBOX ELECTRODE W/ WIRE/COLLECTOR, F/ K 2 MAIN BURNER L 1 CARRY OVER, F/ MAIN BURNER M 2 SIDE SHELF, FIXED N 1 LEFT SIDE SHELF, FOLDING O 1 RIGHT SIDE SHELF, FOLDING P 1 FASCIA, F/ LEFT SIDE SHELF Q 1 FASCIA, F/ RIGHT SIDE SHELF R 1 MAIN CONTROL PANEL S
PARTS DIAGRAM KK A D W E F H B I C L LL J G J K S X M M T U O V N AA Q R Z FF P BB DD EE Y GG JJ 12 II HH CC
ASSEMBLY 1 Place bottom shelf upside down. Insert Caster Pin into the caster mounting plate to lock it in place, shown A. Spin the caster clockwise into the threads on the bottom shelf until secure. Remove the Caster Pin and repeat for remaining casters. Make sure the two locking casters are secured at the rear and the non-locking casters are secured at the front. After all 4 casters are secured remove the Caster Pin and save for future maintenance.
3 This step requires two people to lift and position grill head onto cart. Carefully lower the grill head onto the cart, aligning slots at bottom of grill head with posts on cart side panels. Make sure the regulator hose is hanging inside the cart. Grill head Right side panel Left side panel Regulator hose 4 On back of grill, place upper back panel between side panels. Secure upper back panel in lower holes, using one 1/4-20x1½” screw on each side.
5 Insert front brace under control panel and between cart panels. Make sure door hinge pin is on the top side and facing the front. Secure front brace in upper holes using one 1/4-20x1½” screw and Fiber washer on each side. Secure front brace in lower holes using one 1/4-20x1½” screw on each side, Control panel Fiber washer 1/4-20x1 ½" screw Front brace 1/4-20x1 ½" screw Hinge pin 6 Attach right side fascia to right side shelf using two #10x3/8" screws.
7 Attach foldable side shelf brackets to the tracks under right side shelf using one shoulder screw and 1/4" nut each side, shown A/B. Pull foldable side shelf outward and press it down, shown C. Push foldable side shelf toward right side shelf until they meet, shown D. Only right side shelf shown for assembly, repeat above steps to Install left side shelf with foldable side shelf.
8 Insert flange on right side shelf into side shelf brackets on side of firebox, shown A. Attach right side shelf using two 1/4-20x1/2"screws and 1/4" nuts, shown B. Attach front of shelf using three #8x3/8" self-tapping screws and large flat washers, shown C. Note: For ease of assembly, use a long-blade screw driver for this step. Attach rear of shelf using one 1/4-20x1 ½"screw, shown D. Only right side shelf shown for assembly, repeat above steps to install left side shelf.
9 Inside of cart, insert rear tabs (w/o holes) of tank heat shield into slots on the bottom of upper back panel, shown A. Attach front tabs (w/ holes) of tank heat shield under front brace using two #8x3/8" self-tapping screws, shown B. Upper back panel Right side panel Front brace B A #8x3/8" self-tapping screw Insert tabs into slots Leave wires outside when attaching tank heat shield to front brace.
11 Attach door handle to door using two #10-24x3/8” screws. #10-24x3/8" screw 12 Insert hinge pin on bottom of door into hole in bottom shelf. Press upper hinge pin in front brace, align hinge hole on top of door and release hinge pin into door.
13 Install trough into fire box as shown. Align pins at front of trough with the holes at front of fire box. Trough Trough pin 14 Place cooking grates onto firebox as shown. Insert the three wire ends at rear of warming rack into holes in back of firebox. Front wires of warming rack rest on sides of firebox.
15 LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use & Care section). Once cylinder has been filled and leak checked, place cylinder into hole in bottom shelf. Make sure cylinder valve is facing front of grill. Secure cylinder with cylinder screw under bottom shelf. See Use & Care section of this manual to perform the burner Flame Check and for important safety instructions before using.
Consumer must purchase Natural Gas Conversion Kit 4584625 to convert this grill to natural gas. Use the following instructions instead of instructions found in conversion kit Main Burner Conversion 1 Make sure all Control Knobs are in the OFF position, LP Tank Valve is closed, Tank is disconnected from Regulator and removed from Grill. Remove Warming Rack, Cooking Grates and Troughs. Your grill may differ from illustration shown. This portion of the manual covers a variety of grill styles.
4 Pull the Burner Control Knobs off of Valve Stems. Remove Screws and Washers that secure each Bezel to the Control Panel. Save removed Bezels for converting back to LP Tank Gas. Install new Natural Gas Bezels provided with Kit (see illustration below) in place of old Bezels, on Control Panel and secure using previously removed Screws and Washers. Assure proper alignment with Control Knob before fully tightening.
Natural Gas Hose Conversion 6 Using a wrench, not provided, remove LP Regulator Hose Assembly from Manifold Connection. Save removed LP Manifold Connection for converting back to LP Tank Gas. Your Grill may differ from illustration shown.
WARNING Do not use hard metal piping of any kind to connect this type of grill to natural gas source. Use only hose specified by manufacturer. Using hard metal piping or convoluted metal tubing is an unsafe practice. Movement of the grill can cause breakage of metal pipe. 4. When the quick disconnect socket and the gas hose are connected, a valve in the socket opens automatically to permit full gas flow.
DANGER: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Prevention/Solution Gas leaking from cracked/cut/burned hose. • Damaged hose. • Turn off gas at LP cylinder or at source on natural gas systems. If anything but burned, replace valve/hose/regulator. If burned, discontinue use of product until a plumber has investigated cause and corrections are made. Gas leaking from LP cylinder.
Troubleshooting (continued) Problem Possible Cause Prevention/Solution Burner(s) will not light using ignitor. (See Electronic Ignition Troubleshooting also) ELECTRONIC IGNITION: • No spark, no ignition noise. • See Section I of Electronic Ignition System. • No spark, some ignition noise. • See Section II of Electronic Ignition System. • Sparks, but not at electrode or at full strength. • See Section III of Electronic Ignition System. Burner(s) will not match light.
Troubleshooting - Electronic Ignition Problem (Ignition) Possible Cause Check Procedure Prevention/Solution • Check battery orientation. • Install battery (make sure that “+” and “–” connectors are oriented correctly, with “+” end up and “–” end down.) • Has battery been used previously? • Replace battery with new alkaline battery. • Button assembly not installed properly. • Check to insure threads are properly engaged. Button should travel up and down without binding.
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