MODEL 463260108 • PRODUCT GUIDE THIS GRILL IS FOR OUTDOOR USE ONLY. CAUTION: Read and follow all safety statements, assembly instructions, and use and care directions before attempting to assemble and cook. INSTALLER/ASSEMBLER: Leave this manual with consumer. CONSUMER: WARNING: Failure to follow all manufacturer’s instructions could result in serious personal injury and/or property damage.
WARNING DANGER If you smell gas: 1. 2. 3. 4. Shut off gas to the appliance. Extinguish any open flame. Open lid. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department. CALIFORNIA PROPOSITION 65 1. Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm. 2.
TABLE OF CONTENTS For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Grill Service Center. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Product Record Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Installation Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Safety Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Use and Care. . . . . . . . . . . . . . . . .
USE AND CARE DANGER • NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. • Never fill a cylinder beyond 80% full. • An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve. This could cause an intense fire with risk of property damage, serious injury or death. • If you see, smell or hear gas escaping, immediately get away from the LP cylinder/appliance and call your fire department.
LP Cylinder Exchange Connecting Regulator to the LP Cylinder • Many retailers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylinder as described in the "LP Cylinder" section of this manual. 1. LP cylinder must be properly secured onto grill. (Refer to assembly section.
Leak Testing Valves, Hose and Regulator 1. Turn all grill control knobs to OFF. 2. Be sure regulator is tightly connected to LP cylinder. Str aig ht 3. Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding. Hold coupling nut and regulator as shown for proper connection to LP cylinder valve. 4. Brush soapy solution onto areas circled below. 6.
WARNING For Safe Use of Your Grill and to Avoid Serious Injury: • Do not let children operate or play near grill. • Keep grill area clear and free from materials that burn. • Do not block holes in sides or back of grill. • Check burner flames regularly. • Use grill only in well-ventilated space. NEVER use in enclosed space such as carport, garage, porch, covered patio, or under an overhead structure of any kind. • Do not use charcoal or ceramic briquets in a gas grill.
WARNING Turn controls and gas source or tank OFF when not in use. CAUTION If ignition does NOT occur in 5 seconds, turn the burner controls OFF, wait 5 minutes and repeat the lighting procedure. If the burner does not ignite with the valve open, gas will continue to flow out of the burner and could accidently ignite with risk of injury. Match-Lighting for main burners s Do not lean over grill while lighting. OFF all burner control valves. 1. Turn 2. Open lid. Turn on gas at LP cylinder. 3.
Cleaning the Burner Assembly CAUTION SPIDER ALERT! SPIDER AND WEBS INSIDE BURNER TUBE If you notice that your grill is getting hard to light or that the flame isn’t as strong as it should be, take the time to check and clean the venturi’s. VALVE CONTROL PANEL SPIDER WEBS INSIDE VENTURI BURNER In some areas of the country, spiders or small insects have been known to create “flashback” problems.
Indirect Cooking Food Safety Poultry and large cuts of meat cook slowly to perfection on the grill by indirect heat. The heat from selected burners circulates gently throughout the grill, cooking meat or poultry without the touch of a direct flame. This method greatly reduces flare-ups when cooking extra fatty cuts because there is no direct flame to ignite the fats and juices that drip during cooking. Food safety is a very important part of enjoying the outdoor cooking experience.
CARE AND CLEANING OF YOUR STAINLESS STEEL GRILL Routine cleaning is necessary to preserve the appearance and corrosion resistance of Stainless Steel. The perception that many people have is that stainless steel will not rust. That is not the case in certain conditions. Rust marks are regular steel particles that have become attached to the surface of stainless steel. They may also occur if you are using a steel wool or wire wool scouring pad instead of a nylon scouring pad to clean your grill.
PARTS LIST – Model No. 463260108 Key Qty A 1 B 2 C 2 D 1 E 1 F 1 G 1 H 1 I 1 J 1 K 1 L 1 M 1 N 1 O 1 P 1 Q 1 R 1 S 4 T 1 U 1 V 1 W 3 X 1 Y 5 Z 5 AA 1 BB 1 CC 1 DD 1 EE 1 FF 1 GG 1 HH 1 II 1 JJ 1 KK 1 LL 1 MM 2 NN 1 OO 1 PP 1 Key Qty Description Part # Description Part # QQ 1 Left Door Assembly . . . . . . . . . . . . . . . 80010474 Bottom Shelf. . . . . . . . . . . . . . . . . . . . . 80017114 RR 2 Door Handle . . . . . . . . . . . . . . . . . . . . . 80010475 Locking Caster . . . . . . . . . . . . . . . .
PARTS DIAGRAM – Model No.
ASSEMBLY – Model No. 463260108 1 Attach the two locking casters at the rear of the bottom shelf and the two fixed casters at the front. Use the provided caster wrench to fully tighten casters. Fixed caster Locking caster Front Bottom shelf Rear 2 Attach side panels to bottom shelf using three 1/4-20x1/2” screws, 7mm lock washers, and 7mm flat washers per panel. IMPORTANT: Panel with large hole must Be on left side of bottom shelf.
3 Place lower back panel between side panels at rear of bottom shelf. Secure lower back panel to side panels using two 1/4-20x1/2” screws, 7mm lock washers, and 7mm flat washers on each side. Lower back panel 1/4-20x1/2” screw 7mm lock washer 7mm flat washer 4 This step requires two people to lift and position grill head onto cart. Carefully lower the grill head onto the cart, aligning slots at bottom of grill head with posts on cart side panels.
5 Insert front brace under control panel and between cart side panels. Secure using two 1/4-20x1½” screws, 7mm lock washers, and 7mm flat washers on each side. NOTE: Do not fully tighten screws as some adjustments may need to be made when installing Doors on step 14. 1/4-20x1½” screw Door Pin in downward position 7mm lock washer 7mm flat washer Front brace 6 On back of grill, place upper back panel between side panels and above lower back panel.
7 Insert tabs on right side shelf into rectangular slots in side of firebox. Attach rear of shelf using one 1/4-20x1/2” screw, 7mm lock washer, and 7mm flat washer in upper hole. Use one 1/420x1½” screw, 7mm lock washer, and 7mm flat washer in lower hole. Attach front of shelf and fascia using three 1/420x1/2” screws, 7mm lock washers, and 7mm flat washers.
9 Install bezel with “OFF” at top. First, remove the two screws and lock washers from the sideburner valve bracket. Position sideburner valve bracket beneath sideburner shelf fascia so that valve stem comes through larger center hole in fascia. Secure using lock washers and screws that were removed from bracket. Attach sideburner bezel to fascia using two #8-32x3/8” screws and 4mm lock washers. Press sideburner control knob onto valve stem.
11 Under sideburner shelf, attach sideburner ignitor wire to electrode (A) Place burner cap onto sideburner (B). Attach sideburner cap clip (C). Place sideburner cooking grate onto sideburner shelf, aligning grate legs with holes in shelf. Sideburner cooking grate A Sideburner cap clip Sideburner Ignitor Wire Burner cap C 12 Sideburner cap clip B First, attach tank heat shield and shield extension together with two #8-32x3/8” screws, 4mm flat washers, 4mm lock washers and #8-32 hex nuts.
13 Insert end of tank wire (without hole) into back of lower back panel. Attach tank wire and center front shield extension tab together under front brace with a #8x5/8” self-tapping screw. A Tank Wire B #8x5/8” selftapping screw 14 Insert hinge pin on bottom of doors into hole in bottom shelf. Press upper hinge pin in front brace, align hinge hole on top of door, and release hinge pin into door.
15 Install flame tamers by sliding one end of each flame tamer into slots at front of firebox and resting opposite end on pins in back of firebox. Flame tamer Front of firebox Back of firebox 16 Place cooking grates onto the firebox as shown. Insert the three wire ends at rear of warming rack into holes in back of firebox. Front wires of warming rack rest on sides of firebox.
LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use & Care section). Once cylinder has been filled and leak checked, place cylinder into hole in bottom shelf. Make sure cylinder valve is facing front of grill. Secure cylinder with cylinder screw under bottom shelf. Insert regulator through large hole in left side panel.
EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Prevention/Solution Gas leaking from cracked/cut/burned hose. • Damaged hose. • Turn off gas at LP cylinder or at source on natural gas systems. If anything but burned, replace valve/hose/regulator. If burned, discontinue use of product until a plumber has investigated cause and corrections are made. Gas leaking from LP cylinder.
Troubleshooting (continued) Problem Possible Cause Prevention/Solution Burner(s) will not light using ignitor. (See Electronic Ignition Troubleshooting also) ELECTRONIC IGNITION: • No spark, no ignition noise. • See Section I of Electronic Ignition System. • No spark, some ignition noise. • See Section II of Electronic Ignition System. • Sparks, but not at electrode or at full strength. • See Section III of Electronic Ignition System. Burner(s) will not match light.
Troubleshooting - Electronic Ignition Problem (Ignition) SECTION I No sparks appear at any electrodes when ignition button is pushed; no noise can be heard from spark module. SECTION II No sparks appear at any electrodes when ignition switch is pushed; noise can be heard from spark module. SECTION III Sparks are present but not at all electrodes and/or not at full strength Possible Cause Check Procedure Prevention/Solution • Battery not installed properly. • Check battery orientation.
LIMITED WARRANTY Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase. The manufacturer reserves the right to require that defective parts be returned, postage and or freight pre-paid, by the consumer, for review and examination.
Please register your product online at: www.grillregistration.com (If you register online, you do not need to send in this registration card.) PLEASE FILL OUT THIS CARD AND RETURN IT WITHIN 10 DAYS OF PURCHASE. FAILURE TO RETURN MAY AFFECT YOUR WARRANTY COVERAGE. FOR WARRANTY SERVICE PROOF OF PURCHASE WILL BE REQUIRED. PLEASE KEEP YOUR SALES RECEIPT. THIS WARRANTY IS NON-TRANSFERABLE. LLENE ESTA TARJETA Y DEVUELVALA DENTRO DE LOS 10 DIAS DE LA COMPRA.
STOP Should you encounter a problem with our product CALL US FIRST Do not return this product to the store. WE CAN HELP GRILL SERVICE CENTER 1-800-241-7548 HOURS 8AM-6PM EST Mon-Fri Please ensure your warranty registration is complete. Grilling Safety Checklist Read and understand owners manual. Never overfill LP cylinder. Overfilled cylinders may cause freeze-up of regulator. Check tubes for spider webs. Ensure valves are correctly installed in burner tubes.