PRODUCT GUIDE MODEL 463263111 IMPORTANT: Fill out the product record information below. Serial Number See rating label on grill for serial number. Date Purchased For support and to register your grill, please visit us at www.charbroil.com If you have questions or need assistance during assembly, please call 1-888-430-7870. Estimated assembly time: 30 minutes The following are trademarks registered by W.C. Bradley Co. in the U.S.
TABLE OF CONTENTS DANGER For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Use and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10 Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Parts Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Assembly . . . . . . .
WARNING CALIFORNIA PROPOSITION 65 1. Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm. 2. This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer, birth defects or other reproductive harm. Wash your hands after handling this product.
USE AND CARE DANGER • NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. • Never fill a cylinder beyond 80% full. • An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve. This could cause an intense fire with risk of property damage, serious injury or death. • If you see, smell or hear gas escaping, immediately get away from the LP cylinder/appliance and call your fire department.
LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylinder as described in the "LP Cylinder" section of this manual.
Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. Str aig ht Hold coupling nut and regulator as shown for proper connection to LP cylinder valve. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding. 4.
WARNING For Safe Use of Your Grill and to Avoid Serious Injury: • Do not let children operate or play near grill. • Keep grill area clear and free from materials that burn. • Do not block holes in sides or back of grill. • Check burner flames regularly. • Use grill only in well-ventilated space. NEVER use in enclosed space such as carport, garage, porch, covered patio, or under an overhead structure of any kind. • Do not use charcoal or ceramic briquets in a gas grill.
Burner Flame Check WARNING Turn controls and gas source or tank OFF when not in use. • Remove cooking grates and flame tamers. Light burners, rotate knobs from HI to LOW. You should see a smaller flame in LOW position than seen on HI. Perform burner flame check on sideburner, also. Always check flame prior to each use. If only low flame is seen refer to "Sudden drop or low flame" in the Troubleshooting Section.
General Grill Cleaning •Do not mistake brown or black accumulation of grease and smoke for paint. Interiors of gas grills are not painted at the factory (and should never be painted). Apply a strong solution of detergent and water or use a grill cleaner with scrub brush on insides of grill lid and bottom. Rinse and allow to completely air dry. Do not apply a caustic grill/oven cleaner to painted surfaces. • Plastic parts: Wash with warm soapy water and wipe dry.
Cleaning the Burner Assembly Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. 1. Turn gas off at control knobs and LP cylinder. 2. Remove cooking grates and flame tamers. 3. Remove carryover tubes and burners. 4. Detach electrode from burner. NOTE: Removal/Detachment method will depend on the burner configuration. See different configurations in illustrations below. 5. Carefully lift each burner up and away from valve openings.
LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.
PARTS LIST Key A B C D E F G H I J K L M N O Qty 1 1 2 2 1 1 1 1 1 1 1 1 1 1 4 P 2 Q 2 R S T U V W X Y Z 3 1 1 1 1 1 1 5 5 AA 4 BB CC DD EE FF GG HH II JJ KK LL MM NN 1 1 1 1 4 1 1 1 1 1 1 1 1 OO 2 Description BOTTOM SHELF TANK SCREW, F/ BOTTOM SHELF CASTER, LOCKING CASTER, FIXED CART LEFT SIDE PANEL GROMMET, F/ REGULATOR HOLE CART RIGHT SIDE PANEL CART LOWER BACK PANEL FRONT BRACE HEAT SHIELD, F/ TANK LEFT RAIL, F/ GREASE TRAY RIGHT RAIL, F/ GREASE TRAY FIREBOX MATCH HOLDER MAIN BURNER ELECTR
PARTS DIAGRAM QQ MM LL FF FF YY VV VV VV VV PP R XX UU O HH P II ZZ WW WW GG OO NN UU UU UU L K M Q J JJ EE T CC DD N Y Z DDD AA CCC U Y X SS TT S Z RR KK I SS BB W AAA F V A BBB G H E C D B C D 13
ASSEMBLY 1 Place bottom shelf upside down. Insert Bent U Pin into the caster mounting plate to lock it in place, shown A. Spin the caster clockwise into the threads on the bottom shelf until secure. Remove the Bent U Pin and repeat for remaining casters. Make sure the two locking casters are secured at the rear and the fixed casters are secured at the front. After all 4 casters are secure remove the Bent U Pin and save for future maintenance.
3 Place lower back panel between side panels at rear of bottom shelf. Make sure the slots are positioned as shown (A). Secure lower back panel to side panels using two 1/4-20x1/2” screws, 7mm lock washers, and 7mm flat washers on each side. 7mm flat washer 7mm lock washer 1/4-20x1/2” screw Lower back panel A The vertical flange should be on left side when the lower back panel is properly installed Vertical flange 4 This step requires two people to lift and position grill head onto cart.
5 On back of grill, place upper back panel between side panels and above lower back panel. Secure upper back panel, in lower hole, using one 1/4-20x1½” screw, 7mm lock washer, and 7mm flat washer on each side. Do not fully tighten screws until side shelf installation is complete in later steps. Upper back panel flat 1/4-20x1½” 7mm lock 7mm washer washer screw 6 Pull out the knobs from control panel. Insert temperature gauge stem into the biger hole above knob bezel,shown A.
7 Insert flange on right side shelf into side shelf brackets on side of firebox, shown A. Attach rear of shelf using one 1/4-20x3/4” screw, 7mm lock washer, 7mm flat washer and 1/4” nut in upper hole; using one 1/4-20x1½” screw, 7mm lock washer and 7mm flat washer in lower hole, shown B/C. Attach front of shelf and fascia using three 1/4-20x3/4” screws, 7mm flat washers, 7mm lock washers and 1/4” nuts, and one #8x3/8” self-tapping screw with large flat washer, shown C/D/E.
8 Insert flange on left sideburner shelf into side shelf brackets on side of firebox. Attach left sideburner shelf using three 1/4-20x3/4” screws, 7mm lock washers, 7mm flat washers, 1/4” nuts, shown A. Attach rear of shelf using one 1/4-20x1½” screw, 7mm lock washer, and 7mm flat washer in lower hole, shown B. Attach front of shelf and fascia using one #8x3/8” self-tapping screw and large flat washer, shown C.
9 Insert front brace under control panel and between cart side panels. Make sure door hinge pins are on the top side and facing the front. Secure using two 1/4-20x1½” screws, 7mm lock washers, and 7mm flat washers on each side. NOTE: MAKE SURE THAT THE FRONT BRACE IS MOUNTED IN THE MOST DOWNWARD POSITION WHEN ASSEMBLED TO CART. ace Front br 7mm flat washer 7mm lock washer 10 1/4-20x1½” screw First, remove the two screws and lock washers factory attached to the sideburner valve bracket.
11 Insert sideburner burner into left shelf.The stud on bottom of burner fits into rear small hole in sideburner drip pan on shelf, shown A. Secure burner to sideburner drip pan with one Wing nut, shown B. Make sure burner tube engages sideburner valve, shown C.
12 Inside of cart, insert heat shield rear tabs(without holes) into slots between upper and lower back panels. Then insert left and right grease tray rails into slots beneath grease tray opening in upper back panel. Then insert end of tank wire into right arcuate slot on lower back panel, shown A. Attach left and right rails to the bottom of front brace with two #8X3/8” self tapping screws.
13 Inside of cart, insert tank exclusion wire shelf ends into lower back panel, shown A. Attach front left side of wire shelf to the left side panel with one #8-32x3/8” screw, 4mm lock washer and 4mm flat washer. Attach leg to bottom shelf with one #8-32x3/8” screw, 4mm lock washer and 4mm flat washer, shown B.
14 Inside of cart, connect each of the wires from the main burner electrodes, and sideburner electrode into the back of the electronic ignition module. Total (5) connections. Connect the two wires {(a) and (b)} from the switch wiring harness into the back of the electronic ignition module. Total (2) connections, shown A. Release the cap and nut from electronic ignition module. Attach electronic ignition module to the cart right side panel with the nut, shown B.
16 Insert hinge pin on bottom of doors into hole in bottom shelf. Press upper hinge pin in front brace, align hinge hole on top of door, and release hinge pin into door. PRESS e t brac Top of door Fron Right door Hinge pin on bottom of door 17 Install flame tamers by sliding one end of each flame tamer into slots at front of firebox and resting opposite end on pins in back of firebox.
18 Place cooking grates onto the firebox as shown. Insert the two wire ends at rear of warming rack into holes in back of firebox. Front wires of warming rack rest on sides of firebox. Cooking grate 19 On back of right side fascia, open battery box by sliding its cover. Put two AA batteries in the box and then replace the cover.
20 On back of grill, slide grease tray into opening in upper back panel. CAUTION Failure to install grease tray will cause hot grease to drip from bottom of grill with risk of fire or property damage. Grease tray 21 LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use & Care section). Once cylinder has been filled and leak checked, place cylinder into hole in bottom shelf. Make sure cylinder valve is facing front of grill.
EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Prevention/Solution Gas leaking from cracked/cut/burned hose. • Damaged hose. • Turn off gas at LP cylinder or at source on natural gas systems. If anything but burned, replace valve/hose/regulator. If burned, discontinue use of product until a plumber has investigated cause and corrections are made. Gas leaking from LP cylinder.
Troubleshooting (continued) Problem Possible Cause Prevention/Solution Burner(s) will not light using ignitor. (See Electronic Ignition Troubleshooting also) ELECTRONIC IGNITION: • No spark, no ignition noise. • See Section I of Electronic Ignition System. • No spark, some ignition noise. • See Section II of Electronic Ignition System. • Sparks, but not at electrode or at full strength. • See Section III of Electronic Ignition System. Burner(s) will not match light.
Troubleshooting - Electronic Ignition Problem (Ignition) Check Procedure Prevention/Solution • Check battery orientation. • Install battery (make sure that “+” and “–” connectors are oriented correctly, with “+” end up and “–” end down.) • Has battery been used previously? • Replace battery with new AA-size alkaline battery. • Button assembly not installed properly. • Check to insure threads are properly engaged. Button should travel up and down without binding.
NOTES 30
Warranty Registration Department P.O.